Integrated Synchronous Rectification Control for
Highest Efficiency
■
Output Power Levels from 50W to Kilowatts
■
Very Low Start-Up and Quiescent Currents
■
Compatible with Voltage Mode and Current Mode
Topologies
■
Programmable Slope Compensation
■
Undervoltage Lockout Circuitry with 4.2V Hysteresis
and Integrated 10.3V Shunt Regulator
■
Fixed Frequency Operation to 1MHz
■
50mA Outputs for Bridge Drive and Secondary Side
Synchronous Rectifiers
■
Soft-Start, Cycle-by-Cycle Current Limiting and
Hiccup Mode Short-Circuit Protection
■
5V, 15mA Low Dropout Regulator
■
20-Pin PDIP and SSOP Packages
U
APPLICATIO S
■
Telecommunications, Infrastructure Power Systems
■
Distributed Power Architectures
■
Server Power Supplies
■
High Density Power Modules
The LTC®1922-1 phase shift PWM controller provides all
of the control and protection functions necessary to implement a high performance, zero voltage switched, phase
shift, full-bridge power converter with synchronous rectification. The part is ideal for developing isolated, low
voltage, high current outputs from a high voltage input
source. The LTC1922-1 combines the benefits of the fullbridge topology with fixed frequency, zero voltage switching operation (ZVS). Adaptive ZVS circuity controls the
turn-on signals for each MOSFET independent of internal
and external component tolerances for optimal performance.
The LTC1922-1 also provides secondary side synchronous rectifier control. The device uses peak current mode
control with programmable slope comp and leading edge
blanking.
The LTC1922-1 features extremely low operating and
start-up currents to simplify off-line start-up and bias
circuitry. The LTC1922-1 also includes a full range of
protection features and is available in 20-pin through hole
(N) and surface mount (G) packages.
, LTC and LT are registered trademarks of Linear Technology Corporation.
DirectSense is a trademark of Linear Technology Corporation.
TYPICAL APPLICATIO
BIAS
SUPPLY
LTC1922-1
U
V
48V
IN
VIN = 48V
10
Efficiency
VIN = 36V
20
LOAD CURRENT (A)
30
40
1922 • TA01b
ISOLATED
FEEDBACK
1922 TA01a
V
3.3V
OUT
100
90
80
EFFICIENCY (%)
70
60
0
1
LTC1922-1
WW
W
ABSOLUTE AXIU RATIGS
U
PACKAGE/ORDER IFORATIO
(Note 1)
VCC to GND
Low Impedance Source .........................–0.3V to 10V
(Chip Self Regulates at 10.3V)
All Other Pins to GND
(Low Impedance Source) .....................–0.3V to 5.5V
Start-Up CurrentVCC = V
Operating Current47 mA
Shunt Regulator VoltageCurrent Into VCC = 10mA10.210.8V
Shunt ResistanceCurrent Into VCC = 7mA to 17mA–1.52Ω
OSCTTotal VariationVCC = 6.5V to 9.5V●236277319kHz
OSCVCT RAMP AmplitudeMeasured on C
T
3.63.854.2V
OSYTSYNC ThresholdMeasured on SYNC1.61.82.2V
OSYWMinimum SYNC Pulse WidthMeasured at Outputs (Note 2)6ns
OSYWXMaximum SYNC Pulse WidthMeasured on Outputs, CT = 180pF1.3µs
OSOPSYNC Output Pulse WidthMeasured on SYNC, R
= 5.1k170ns
SYNC
Error Amplifier
V
FB
FB Input VoltageCOMP = 2.5V (Note 3)1.1791.2041.229V
FBIFB Input RangeMeasured on FB (Note 4)–0.32.5V
AVOLOpen-Loop GainCOMP = 1V to 3V (Note 3)7090dB
I
IB
V
OH
V
OL
I
SOURCE
I
SINK
Input Bias CurrentCOMP = 2.5V (Note 3)550nA
Output HighLoad on COMP = –100µA4.74.92V
Output LowLoad on COMP = 100µA0.180.4V
Output Source CurrentCOMP = 2.5V–400–800µA
Output Sink CurrentCOMP = 2.5V37mA
Reference
V
REF
Initial AccuracyTA = 25°C, Measured on V
REF
4.92555.075V
REFTVTotal VariationLine, Load and Temperature●4.955.1V
REFLDLoad RegulationLoad on V
= 100µA to 5mA215mV
REF
REFLNLine RegulationVCC = 6.5V to 9.5V0.110mV
REFSCShort-Circuit CurrentV
Shorted to GND183045mA
REF
Outputs
OUTH(X)Output High VoltageI
OUTL(X)Output Low VoltageI
R
R
t
t
r(X)
f(X)
HI(X)
LO(X)
Pull-Up ResistanceI
Pull-Down ResistanceI
Rise TimeC
Fall TimeC
= –50mA7.98.4V
OUT(X)
= 50mA0.61V
OUT(X)
= –50mA to –10mA2230Ω
OUT(X)
= –50mA to –10mA1220Ω
OUT(X)
= 50pF515ns
OUT(X)
= 50pF515ns
OUT(X)
Current Limit and Shutdown
CLPPPulse-by-Pulse Current Limit ThresholdMeasured on CS0.340.4150.48V
CLSDShutdown Current Limit ThresholdMeasured on CS0.550.640.73V
SSISoft-Start CurrentSS = 2.5V71217µA
SSRSoft-Start Reset ThresholdMeasured on SS0.70.40.1V
FLTFAULT Reset ThresholdMeasured on SS4.44.13.8V
Note 1: Absolute Maximum Ratings are those values beyond which the life
of a device may be impaired.
COMP
),
OSC
for these
Note 2: SYNC pulse width is valid from >20ns and <0.4 • (1/f
= 0V to 5V.
V
SYNC
Note 3: FB is driven by a servo loop amplifier to control V
tests.
Note 4: Set FB to –0.3V, 2.5 and insure that COMP does not phase invert.
Note 5: The LTC1922-1E is guaranteed to meet performance specifications
from 0°C to 85°C. Specification over the –40°C to 85°C operating
temperature range are assured by design, characterization and correlation
with statistical process controls. The LTC1922-1I is guaranteed and tested
over the – 40°C to 85°C operating temperature range.
3
LTC1922-1
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Start-Up ICC vs V
200
TA = 25°C
150
100
(µA)
CC
I
50
0
0
2
CC
6
8
4
VCC (V)
10
1922 • G01
Leading Edge Blanking Time
vs R
LEB
350
TA = 25°C
300
250
200
150
BLANK TIME (ns)
100
50
10.50
10.25
(V)
10.00
CC
V
9.75
9.50
VCC vs I
TA = 25°C
0
SHUNT
10
20
I
SHUNT
30
(mA)
40
(V)
REF
V
5.05
5.00
4.95
4.90
4.85
1922 • G02
V
50
vs I
REF
TJ = 25°C
Oscillator Frequency vs
Temperature
280
CT = 180pF
270
260
FREQUENCY (kHz)
250
240
–40–60–2020040 60100
TEMPERATURE (°C)
REF
TJ = 85°C
TJ = –40°C
80
1922 • G03
4
(V)
REF
V
0
0
V
vs Temperature
REF
5.01
5.00
4.99
4.98
4.97
–40–60–2020040 60100
40
201030507090
R
(kΩ)
LEB
TEMPERATURE (°C)
6080
1922 • G04
80
1922 • G03
100
4.80
0
510
20
152540
I
(mA)
REF
Error Amplifier Gain/Phase
100
80
60
40
GAIN (dB)PHASE (DEG)
20
0
–180
–270
–360
101k10010k100k10M
FREQUENCY (Hz)
30 35
1922 • G05
TA = 25°C
1M
1922 • G07
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Delay Hysteresis Current vs
Start-Up ICC vs Temperature
160
150
140
130
120
(µA)
110
CC
I
100
90
80
70
–255359512565
–55
TEMPERATURE (°C)
1922 • G10
Temperature
1.278
SBUS = 1.5V
1.276
1.274
1.272
1.270
1.268
1.266
1.264
1.262
HYSTERESIS CURRENT (mA)
1.260
1.258
1.256
–255359512565
–55
TEMPERATURE (°C)
1922 • G11
LTC1922-1
Slope Current vs Temperature
130
120
110
100
90
80
CURRENT (µA)
70
CT = 1.5V
60
50
40
–55
–255359512565
TEMPERATURE (°C)
CT = 3.0V
1922 • G12
VCC Shunt Voltage vs Temperature
10.5
ICC = 10mA
10.4
10.3
10.2
10.1
SHUNT VOLTAGE (V)
10.0
9.9
9.8
–55
–255359512565
TEMPERATURE (°C)
FB Input Voltage vs Temperature
1.202
1.201
1.200
1.199
1.198
1.197
FB VOLTAGE (V)
1.196
1.195
1.194
–255359512565
–55
TEMPERATURE (°C)
1922 • G13
1922 • G15
Delay Pin Threshold vs
Temperature
2.4
2.3
SBUS = 2.25V
2.2
2.1
2.0
1.9
1.8
THRESHOLD (V)
1.7
1.6
1.5
1.4
–255359512565
–55
TEMPERATURE (°C)
Ramp Offset Voltage vs
Temperature
390
385
380
375
370
OFFSET (mV)
365
360
355
350
–255359512565
–55
TEMPERATURE (°C)
SBUS = 1.5V
1922 • G14
1922 • G16
5
LTC1922-1
UUU
PIN FUNCTIONS
SYNC (Pin 1): Synchronization Input/Output for the
Oscillator. Terminate SYNC with a 5.1k resistor to GND.
RAMP (Pin 2): Input to Phase Modulator Comparator. The
voltage on RAMP is internally level shifted by 400mV.
CS (Pin 3): Input to Current Limit Comparators, Output of
Slope Compensation Circuitry.
COMP (Pin 4): Error Amplifier Output, Input to Phase
Modulator.
R
(Pin 5): Timing Resistor for Leading Edge Blanking.
LEB
Use a 10k to 100k resistor to program from 40ns to 310ns
of leading edge blanking. A ±1% tolerance resistor is
recommended. Leading edge blanking may be defeated by
connecting R
FB (Pin 6): Error Amplifier Inverting Input. This is the
voltage feedback input for the LTC1922-1.
SS (Pin 7): Soft-Start/Restart Delay Circuitry Timing
Capacitor.
PDLY (Pin 8): Passive Leg Delay Circuit Input.
LEB
to V
REF
.
V
(Pin 11): 5V Reference Output. V
REF
supplying up to 15mA to external circuitry. Bypass V
with a 1µF (minimum) ceramic capacitor to GND.
OUTF (Pin 12): 50mA Driver Output for Secondary Side
Current Doubler Synchronous Rectifier.
OUTE (Pin 13): 50mA Driver Output for Secondary Side
Current Doubler Synchronous Rectifier.
OUTD (Pin 14): 50mA Driver Output for Active Leg Low
Side.
VCC (Pin 15): Chip Power Supply Input, 10.3V Shunt
Regulator. Bypass VCC with a 0.1µF or larger ceramic
capacitor to GND.
OUTC (Pin 16): 50mA Driver Output for Active Leg High
Side.
OUTB (Pin 17): 50mA Driver Output for Passive Leg Low
Side.
OUTA (Pin 18): 50mA Driver Output for Passive Leg High
Side.
is capable of
REF
REF
SBUS (Pin 9): Input (Bus) Voltage Sensing Input.
ADLY (Pin 10): Active Leg Delay Circuit Input.
GND (Pin 19): All Voltages on the LTC1922-1 Are Referred
to GND.
CT (Pin 20): Timing Capacitor for Oscillator. Use ±5% or
better multilayer NPO ceramic for best results.
6
BLOCK DIAGRA
LTC1922-1
W
COMP
RAMP
R
REF AND LDO
1.2V
50k
14.9k
SLOPE
COMPENSATION
V
REF
5V
PHASE
MODULATOR
–
+
QB
Q
FAULT
LOGIC
C
/R
T
V
CC
15112019
UVLO
SHUNT REG
10.25V “ON”
6V “0FF”
ERROR
1.2V
AMPLIFIER
–
+
6
FB
4
+
0.4V
600mV
CURRENT LIMIT
400mV
PULSE BY PULSE
–
V
REF
12µA
+
–
SHUTDOWN
+
–
CURRENT LIMIT
2
BLANK
7
SS
5
LEB
CS
3
BLANK
C
OSC
R
S
SYNCSBUS
T
Q
T
QB
R
QB
S
19
GND
PASSIVE
DELAY
SYNC
RECTIFIER
DRIVE
LOGIC
ACTIVE
DELAY
PDLY
8
OUTA
18
OUTB
17
OUTE
13
OUTF
12
OUTC
16
OUTD
14
ADLY
10
1922 • BD
UWW
TI I G DIAGRA
ACTIVE DELAY
OUTA
OUTB
OUTC
OUTD
RAMP
COMP
CURRENT DOUBLER
OUTE
OUTF
NOTE: SHADED AREAS CORRESPOND TO POWER DELIVERY PULSES
PASSIVE DELAY
1922 TD
7
LTC1922-1
OPERATIO
U
Phase Shift Full-Bridge PWM
Conventional full-bridge switching power supply topologies are often employed for high power, isolated DC/DC
and off-line converters. Although they require two additional switching elements, substantially greater power and
higher efficiency can be attained for a given transformer
size compared to the more common single-ended forward
and flyback converters. These improvements are realized
since the full-bridge converter delivers power during both
parts of the switching cycle, reducing transformer core
loss and lowering voltage and current stresses. The fullbridge converter also provides inherent automatic transformer flux reset and balancing due to its bidirectional
drive configuration. As a result, the maximum duty cycle
range is extended, further improving efficiency. Soft switching variations on the full-bridge topology have been proposed to improve and extend its performance and
application. These zero voltage switching (ZVS) techniques exploit the generally undesirable parasitic elements present within the power stage. The parasitic
elements are utilized to drive near lossless switching
transitions for all of the external power MOSFETs.
LTC1922-1 phase shift PWM controller provides enhanced
performance and simplifies the design task required for a
ZVS phase shifted full-bridge converter. The primary
attributes of the LTC1922-1 as compared to currently
available solutions include:
1) Truly adaptive and accurate (DirectSense technology)
ZVS switching delays.
5) Optimized current mode control architecture.
Benefit: eliminates glue circuitry, less overshoot at start-
up, faster recovery from system faults.
6) Proven reference circuits and design tools.
Benefit: substantially reduced learning curve, more time
for optimization.
As a result, the LTC1922-1 makes the ZVS topology
feasible for a wider variety of applications, including those
at lower power levels.
The LTC1922-1 controls four external power switches in
a full-bridge arrangement. The load on the bridge is the
primary winding of a power transformer. The diagonal
switches in the bridge connect the primary winding between the input voltage and ground every oscillator cycle.
The pair of switches that conduct are alternated by an
internal flip-flop in the LTC1922-1. Thus, the voltage
applied to the primary is reversed in polarity on every
switching cycle and each output drive signal is 1/2 the
frequency of the oscillator. The on-time of each driver
signal is slightly less that 50%. The actual percentage is
adaptively modulated by the LTC1922-1. The on-time
overlap of the diagonal switch pairs is controlled by the
LTC1922-1 phase modulation circuitry. (Refer to Block
and Timing Diagrams) This overlap sets the approximate
duty cycle of the converter. The LTC1922-1 driver output
signals (OUTA to OUTF) are optimized for interface with an
external gate driver IC or buffer. External power MOSFETs
A and C require high side driver circuitry, while B and D are
ground referenced and E and F are ground referenced but
on the secondary side of the isolation barrier. Methods for
providing drive to these elements are detailed in the data
sheet. The secondary voltage of the transformer is the
primary voltage divided by the transformer turns ratio.
Similar to a buck converter, the secondary square wave is
applied to an output filter inductor and capacitor to produce a well regulated DC output voltage.
Switching Transitions
The phase shifted full-bridge can be described by four
primary operating states. The key to understanding how
ZVS occurs is revealed by examining the states in detail.
8
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