Linear Technology DC257, LTC1707 Demo Manual

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DESCRIPTIO
DEMO MANUAL DC257
NO-DESIGN SWITCHER
LTC1707 Monolithic
Synchronous Step-Down Regulator
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Demonstration circuit DC257 is a constant-frequency step-down converter using an LTC®1707 monolithic syn­chronous regulator. It provides low input voltage, high conversion efficiency for cell phones and other portable electronics operating from one or two Li-Ion cells or three to six NiCd cells. Constant 350kHz operation and up to 600mA output capability in an SO-8 package provide a low noise, space-efficient solution for wireless applications.
The circuit highlights the capability of the LTC1707. De­signed to work at low voltages, the input voltage (VIN) can range from 2.85V to 8.5V. At VIN < 2.7V, the LTC1707 shuts down and draws just a few microamperes, making
it ideal for single lithium-ion battery applications. DC257’s output voltage is programmable from 1.5V to 3.3V via a jumper.
At low output currents, the LTC1707 automatically switches
TM
to Burst Mode
operation to reduce switching losses and maintain high operating efficiencies. In switching-noise sensitive applications, Burst Mode operation can be inhib­ited by grounding the SYNC/MODE pin or synchronizing it with an external clock. Gerber files for this circuit board
are available. Call the LTC factory.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Burst Mode is a trademark of Linear Technology Corporation.
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PERFOR A CE SU ARY
SYMBOL PARAMETER CONDITIONS JUMPER POSITION VALUE
V
IN
V
OUT
I
Q
Input Voltage Range 2.85V to 8.5V Output Voltage See Figure 2 JP1 = “1.5V” 1.51V ±0.036V
Pulse Skipping Mode Supply Current V Burst Mode Enabled Supply Current V Shutdown Current V
= 5V, SYNC/MODE = 0V, RUN/SS = 2V, I
IN
= 5V, SYNC/MODE = 2V, RUN/SS = 2V, I
IN
= 5V, RUN/SS = 0V, I
IN
= 0mA JP1 = “3.3V” 15µA
OUT
= 0mA JP1 = “3.3V” 300µA
OUT
= 0mA JP1 = “3.3V” 200µA
OUT
JP1 = “1.8V” 1.82V ± 0.043V JP1 = “2.5V” 2.52V ± 0.06V JP1 = “2.9V” 2.94V ± 0.07V JP1 = “3.3V” 3.33V ± 0.079V
JP1 = “OPEN” Note 1
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TYPICAL PERFOR A CE CHARACTERISTICS A D BOARD PHOTO
LTC1707 Efficiency Curve
100
V
= 3.3V
OUT
95
90
85
EFFICIENCY (%)
80
75
70
1
OUTPUT CURRENT (mA)
VIN = 3.6V
= 6V
V
IN
VIN = 8.4V
10 100 1000
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Demo Board
DC257 TA01
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
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A
U CE SUPERFOR
WW ARY
SYMBOL PARAMETER CONDITIONS JUMPER POSITION VALUE
I
OUT
f
OSC
Minimum Output Current VIN = 5V, V
= 5V, V
V
IN
V
= 3V, V
IN
= 2.5V 600mA
OUT
= 3.3V 500mA
OUT
= 2.5V 300mA
OUT
Operating Frequency Unsynchronized All 350kHz
Synchronized All 385kHz to 550kHz
V
RIPPLE
V
OUT
V
SYNC
V
RUN/SS
V
REF
I
REF
Note 1: Programmable via optional R6. V
Typical Output Ripple I Typical Load Regulation 0mA < I
= 500mA, VIN = 5V, V
OUT
< 0.5A, V
OUT
= 3.3V 30mV
OUT
= 5V, V
IN
= 3.3V 0.5%
OUT
Synchronize Threshold Voltage All 1.2V Minimum Shutdown Threshold Voltage All 0.4V Reference Output Voltage I Maximum V
Output Currrent All 100µA
REF
= 0.8V(1 + 210k/R6)
OUT
= 0 All 1.19V
REF
WUW
PACKAGE A D SCHE ATIC DIAGRA S
TOP VIEW
I
C
C2
47pF
OPTIONAL
R
C
C
SS
0.1µF
C
C1
E3
RUN/SS
1
2
3
4
I
I
TH
TH
RUN/SS
V
FB
GND
LTC1707
V
REF
SYNC/ MODE
V
SW
1000pF
1
TH
RUN/SS
2
V
3
FB
GND
4
S8 PACKAGE
8-LEAD PLASTIC SO
LTC1707CS8
8
7
6
IN
5
C
REF
E1 V
E8 SYNC/MODE
L1 15µH
+
REF
C 22µF 16V
R7
210k
+
C
IN
OUT
100µF
6.3V
R1 237k
1.5V
R2 165k
1.8V
2.5V
R3
97.6k
R8 10
R4
78.7k
JP2
2.9V
R5
66.5k
3.3V OPEN
DC257 F01
8
V SYNC/MODE
7
V
6
SW
5
R6* OPTIONAL
REF
IN
E2 V
IN
E7 V
OUT
E6 V
OSENSE
E4/E5 GND
8.5V
P-P
SPACE IS PROVIDED FOR AN OPTIONAL RESISTOR TO PROGRAM A CUSTOM OUTPUT VOLTAGE. THE OUTPUT VOLTAGE MUST NOT EXCEED 3.3V
*
Figure 1. LTC1707 Constant Frequency, High Efficiency Converter
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
PARTS LIST
REFERENCE DESIGNATOR QUANTITY PART NUMBER DESCRIPTION VENDOR TELEPHONE
C
IN
C
OUT
C
SS
C
REF
C
C1
C
C2
E1 to E8 8 2501-2 Turret, Testpoint Mill-Max (516) 922-6000 JP1 1 22025-12-G1 0.079" Double Row Header COMM CON (626) 301-4200 JP1 1 CCIJ2MM-138G 0.079" Center Shunt COMM CON (626) 301-4200 L1 1 CD54-150MC 15µH 20% Inductor Sumida (847) 956-0667 R1 1 CR16-2373FM 237k 1% 1/16W Chip Resistor TAD (800) 508-1521 R2 1 CR16-1653FM 165k 1% 1/16W Chip Resistor TAD (800) 508-1521 R3 1 CR16-9762FM 97.6k 1% 1/16W Chip Resistor TAD (800) 508-1521 R4 1 CR16-7872FM 78.7k 1% 1/16W Chip Resistor TAD (800) 508-1521 R5 1 CR16-6652FM 66.5k 1% 1/16W Chip Resistor TAD (800) 508-1521 R7 1 CR16-2103FM 210k 1% 1/16W Chip Resistor TAD (800) 508-1521 R8 1 CR16-100JM 10Ω 5% 1/16W Chip Resistor TAD (800) 508-1521 R6 Optional R
C
U1 1 LTC1707CS8 Monolithic Synchronous Step-Down Regulator LTC (408) 432-1900
1 TPSC226M016R0375 22µF 16V TPS Tantalum Capacitor AVX (207) 282-5111 1 TPSC107M006R0150 100µF 6V TPS Tantalum Capacitor AVX (207) 282-5111 1 0603YC104KAT 0.1µF 16V X7R Chip Capacitor AVX (843) 946-0362 1 06035A102JAT 1000pF 50V NPO Chip Capacitor AVX (843) 946-0362
Optional
1 06035A470JAT 47pF 50V NPO Chip Capacitor AVX (843) 946-0362
Optional
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DEMO MANUAL DC257
1.8V1.5V 2.5V 2.9V 3.3V OPEN
JP1
DC257 F02
NO-DESIGN SWITCHER
QUICK START GUIDE
This demonstration board is easily set up to evaluate the performance of the LTC1707 IC. Please follow the proce­dure outlined below for proper operation.
• Refer to Figure 5 for proper connection of monitoring equipment to ensure correct measurement.
• Connect the input power supply to the VIN and GND terminals on the left-hand side of the board. Do not increase VIN over 10V or the part will be damaged.
• Connect the load between the V
and GND
OUT
terminals on the right side of the board.
• The RUN/SS pin can be left unconnected. To shut down the LTC1707, tie this pin to GND.
• Set the desired output voltage with jumper JP1, as shown in Figure 2 and Table 1.
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OPERATIO
Table 1. Output Voltage Selection
JP1 POSITION OUTPUT VOLTAGE
“1.5V” 1.51V “1.8V” 1.82V “2.5V” 2.52V
“2.9V 2.94V
“3.3V” 3.33V
“OPEN”
Figure 2. Output Voltage Selection (JP1) (3.3V Position Shown)
The circuit in Figure 1 highlights the capabilities of the LTC1707. The application circuit is set up for a variety of output voltages. Output voltages from 1.5V to 3.3V or user programmable voltages can be obtained by selecting the appropriate jumper position.
The LTC1707 is a monolithic synchronous step-down switching regulator using a fixed-frequency architecture. Burst Mode operation provides high efficiency at low load currents. Operating efficiencies typically exceed 90% over two decades of load current range. 100% duty cycle provides low dropout operation, which extends operating time in battery-operated systems.
Do not use small spring-clip leads when testing this circuit. Soldered wire connections are required to properly verify the performance of the PC board.
This demonstration board is intended for the evaluation of the LTC1707 switching regulator IC and was not designed for any other purpose.
The operating frequency of this demo circuit is 350kHz, the frequency of the LTC1707’s internal oscillator. For higher frequencies, SYNC/MODE (E8) can be synchro­nized with an external clock. Burst Mode operation is automatically disabled when the SYNC/MODE pin is ex­ternally driven. Grounding SYNC/MODE also disables Burst Mode operation, potentially reducing noise and RF interference.
Soft-start is provided by an external capacitor, CSS, which can be used to properly sequence supplies. The maximum operating current level is 0.6A.
This demo board is optimized for 3.3V outputs and 5V input. Output voltages from 1.5V to 3.3V are available by selecting the appropriate position of JP1. For other output voltages, select the OPEN position and add an appropriate resistor value in the space provided. The output voltage must never exceed 3.3V because the output capacitor may be damaged. The input supply can range from 2.85V to
8.5V.
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OPERATIO
DEMO MANUAL DC257
NO-DESIGN SWITCHER
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SYNC/MODE
7
V
FB
3
V
REF
8
SHUTDOWN
V
IN
0.6V
V
IN
1.19V REF
UVLO
TRIP = 2.7V
1.5µA
+
BURST
DEFEAT
Y = “0” ONLY WHEN X IS A CONSTANT “1”
Y
X
SLOPE
OSC
FREQ
SHIFT
0.8V
2.25µA
V
IN
RUN/SS
2
0.86V
COMP
+
+
EA
RUN/SOFT
START
OVDET
V
IN
EN
+
0.12V
I
1
TH
+
BURST
SLEEP
QRS
SWITCHING
Q
LOGIC
AND
BLANKING
CIRCUIT
V
0.4V
IN
+
I
COMP
ANTI-
SHOOT-THRU
+
I
RCMP
6
5
4
DC257 F03
6
SW
GND
V
IN
Figure 3. Functional Block Diagram
Main Control Loop (Refer to Functional Diagram)
The LTC1707 uses a constant-frequency, current mode step-down architecture. Both the main and synchronous switches, consisting of top P-channel and bottom N-channel power MOSFETs, are internal. During normal operation, the internal top power MOSFET is turned on during each cycle when the oscillator sets the RS latch, and turned off when the current comparator, I the RS latch. The peak inductor current at which I resets the RS latch is controlled by the voltage on the I
COMP
, resets
COMP
TH
pin, which is the output of error amplifier EA. The VFB pin allows EA to receive an output feedback voltage from an external resistive divider. When the load current increases,
it causes a slight decrease in the feedback voltage relative to the 0.8V reference, which, in turn, causes the I
TH
voltage to increase until the average inductor current matches the new load current. While the top MOSFET is off, the bottom MOSFET is turned on until either the inductor current starts to reverse, as indicated by the current reversal comparator I
, or the next cycle
RCMP
begins. The main control loop is shut down by pulling the RUN/
SS pin low. Releasing RUN/SS allows an internal 2.25µA current source to charge soft-start capacitor CSS. When CSS reaches 0.7V, the main control loop is enabled with the ITH voltage clamped at approximately 5% of its
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
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OPERATIO
maxi
mum value. As CSS continues to charge, ITH is gradu-
ally released, allowing normal operation to resume. Comparator OVDET guards against transient overshoots
> 7.5% by turning the main switch off and keeping it off until the fault is removed.
SYNC/MODE Pin Function (Frequency Synchronization and Burst Mode Disable)
The LTC1707 can be synchronized with an external TTL/CMOS-compatible clock signal driving the SYNC/ MODE pin (E8). The frequency range of this signal must be from 385kHz to 550kHz. DO NOT attempt to synchronize the LTC1707 below 385kHz as this may cause abnormal operation and an undesired frequency spectrum. The top MOSFET turn-on follows the rising edge of the external source.
When the LTC1707 is clocked by an external source, Burst Mode operation is disabled; the LTC1707 then operates in PWM pulse-skipping mode. In this mode, when the output load is very low, current comparator I for more than one cycle and forces the main switch to stay off for the same number of cycles. Increasing the output load slightly allows constant-frequency PWM operation to resume.
remains tripped
COMP
When the converter uses Burst Mode operation, the peak current of the inductor is set to approximately 200mA, even though the voltage at the ITH pin indicates a lower value. The voltage at the I average current is greater than the load requirement. As the ITH voltage drops below 0.12V, the BURST comparator trips, causing the internal sleep line to go high and turn off both power MOSFETs.
In sleep mode, both power MOSFETs are held off and the internal circuitry is partially turned off, reducing the quies­cent current to 200µA. The load current is now supplied from the output capacitor. When the output voltage drops, causing ITH to rise above 0.22V, the top MOSFET is again turned on and this process repeats.
SHORT-CIRCUIT PROTECTION
When the output is shorted to ground, the frequency of the oscillator is reduced to about 35kHz, 1/10 of the nominal frequency. This frequency foldback ensures that the inductor current has more time to decay, thereby prevent­ing runaway. The oscillator's frequency will gradually increase to 350kHz (or the synchronized frequency) when VFB rises above 0.3V.
DROPOUT OPERATION
pin drops when the inductor’s
TH
Frequency synchronization is inhibited when the feedback voltage, VFB, is below 0.6V. This prevents the external clock from interfering with the frequency foldback for short-circuit protection.
The LTC1707 is capable of Burst Mode operation, in which the internal power MOSFETs operate intermittently based on load demand. To enable Burst Mode operation, simply allow the SYNC/MODE pin to float or connect it to a logic high. To disable Burst Mode operation and enable PWM pulse-skipping mode, connect the SYNC/MODE pin to GND.
When the input supply voltage decreases toward the output voltage, the duty cycle increases toward the maxi­mum on-time. Further reduction of the supply voltage forces the main switch to remain on for more than one cycle until it reaches 100% duty cycle. The output voltage will then be determined by the input voltage minus the voltage drop across the P-channel MOSFET and the inductor. In Burst Mode operation or pulse skipping mode opera­tion with the outputs lightly loaded, the LTC1707 passes through continuous mode as it enters dropout.
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OPERATIO
DEMO MANUAL DC257
NO-DESIGN SWITCHER
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UNDERVOLTAGE LOCKOUT
A precision undervoltage lockout shuts down the LTC1707 when VIN drops below 2.7V, making it ideal for single lithium-ion battery applications. In shutdown, the LTC1707 draws only several microamperes, which is low enough to prevent deep discharge and possible damage to a lithium­ion battery nearing its end of charge. A 150mV hysteresis ensures reliable operation with noisy supplies.
LOW SUPPLY OPERATION
The LTC1707 is designed to operate from supply voltages as low as 2.85V. At this voltage, the converter is most likely to be running at high duty cycles or in dropout, where the main switch is on continuously. Hence, the I2R loss is due mainly
to the R
of the P-channel MOSFET. See the LTC1707
DS(ON)
data sheet for additional information.
SLOPE COMPENSATION AND PEAK INDUCTOR CURRENT
Slope compensation provides stability by preventing sub­harmonic oscillations. It works by internally adding a ramp to the inductor current signal at duty cycles in excess of 40%. As a result, the maximum inductor peak current is
lower for V
OUT/VIN
> 0.4 than when V
OUT/VIN
< 0.4. See the maximum inductor peak current vs duty cycle graph in Figure 4.
The graph labeled “With External Clock” shows the worst­case peak current reduction obtained when the oscillator is synchronized at its minimum frequency, that is, to a clock just above the oscillator’s free-running frequency.
HOW TO MEASURE VOLTAGE REGULATION
When trying to measure voltage regulation, remember that all measurements must be taken at the point of regulation. This point is where the LTC1707’s control loop looks for the information to keep the output voltage constant. In this demonstration board, this information point occurs between Pin 4, the GND of the LTC1707, and the output side of R7. These points correspond to the GND (E5) and V
OSENSE
(E6) terminals of the board. Output voltage test leads should be attached directly to these terminals. The load should be placed between V and GND (E5). Measurements
should not
be taken at the
OUT
(E7)
end of test leads at the load. Refer to Figure 5 for the proper monitoring equipment configuration.
Figure 4. Maximum Inductor Peak Current Vs Duty Cycle
950
900
850
800
750
700
650
600
550
MAXIMUM INDUCTOR PEAK CURRENT (mA)
500
0
WITH
EXTERNAL
CLOCK
20
DUTY CYCLE (%)
WITHOUT
EXTERNAL
CLOCK
40
60
80
100
DC257 F04
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
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OPERATIO
MONOLITHIC SYNCHRONOUS
STEP-DOWN REGULATOR
V
REF
I
IN
+
A
+
V
IN
+
V
E1 E8
V
IN
E2
RUN/SS
E3
GND
E4
1.5V
LTC1707CS8
JP1
1.8V
2.5V
2.9V
3.3V
OPEN
DEMO CIRCUIT
Linear Technology
(408) 432-1900
DC257
SYNC/ MODE
E7
E6
V
OSENSE
V
OUT
E5
GND
DC257 F05
10
I
OUT
+
A
+
V
LOAD
V
OUT
Figure 5. Proper Measurement Setup
CUT THIS
TRACE
MONOLITHIC SYNCHRONOUS
STEP-DOWN REGULATOR
V
REF
I
IN
+
A
+
V
IN
+
V
E1 E8
V
IN
E2
RUN/SS
E3
GND
E4
1.5V
1.8V
LTC1707CS8
JP1
2.5V
2.9V
3.3V
OPEN
DEMO CIRCUIT
Linear Technology
(408) 432-1900
DC257
SYNC/ MODE
V
E7
E6
V
OSENSE
OUT
E5
GND
DC257 F06
10
I
OUT
+
A
+
V
LOAD
V
OUT
This applies to line regulation (input-to-output voltage regulation) as well as load regulation tests. In doing the line regulation tests, always look at the input voltage across the input terminals.
For the purposes of these tests, the demonstration circuit should be powered from a regulated DC bench supply, so that variations on the DC input do not add errors to the regulation measurements.
8
Figure 6. Remote Output Voltage Sense
REMOTE OUTPUT-VOLTAGE SENSING
Remote output-voltage sensing can be accomplished by modifying the PC board. A small PC trace connecting V to V
OSENSE
must be cut, as shown in Figure 6. An external
connection from V made. To prevent uncertainty, there is a 10 resistor placed across the V under any circumstance, allow V
OSENSE
and V
OUT
OUT
directly to the load must be
OSENSE
terminals. Never,
OSENSE
to float!
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OPERATIO
DEMO MANUAL DC257
NO-DESIGN SWITCHER
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RUN/SOFT-START FUNCTION
is a delay before starting of approximately 310ms/µF, followed by an additional 490ms/µF to reach full current.
The RUN/SS pin (E3) is a dual-purpose pin that provides the soft-start function and a means to shut down the LTC1707. Soft-start reduces surge currents from VIN by gradually increasing the internal current limit. Power sup­ply sequencing can also be accomplished using this pin.
C
= 0.1µF on this PC board.
SS
Pulling the RUN/SS pin below 0.7V (0.4V min) puts the LTC1707 into a low quiescent current shutdown mode (IQ < 15µA). See the LTC1707 data sheet for further information.
An internal 2.25µA current source charges an external capacitor, CSS. When the voltage on RUN/SS reaches
0.7V, the LTC1707 begins operating. As the voltage on RUN/SS continues to increase from 0.7V to 1.8V, the internal current limit also increases at a proportional linear rate. The current limit begins at 25mA (at V and ends at the Figure 4 value (V
RUN/SS
RUN/SS
1.8V). The output
␣ 0.7V)
current thus increases slowly, charging the output capaci­tor. If RUN/SS has been pulled all the way to ground, there
Table 2. List of Alternative Component Manufacturers
MANUFACTURER DEVICE PHONE FAX
AVX Capacitors (843) 448-9411 (843) 448-1943 Central Semiconductor Diodes (516) 435-1110 (516) 435-1824 Coilcraft Inductors (847) 639-6400 (847) 639-1469 Coiltronics Inductors (561) 241-7876 (561) 241-9339 COMM CON Connectors (626) 301-4200 (626) 301-4212 Dale Inductors (605) 665-1627 (605) 665-0817 International Rectifier Diodes (310) 322-3331 (310) 322-3332 Motorola Diodes (800) 441-2447 (602) 413-6637 Murata-Erie Capacitors (814) 237-1431 (814) 238-0490 Sanyo Capacitors (619) 661-6835 (619) 661-1055
Sprague Capacitors (207) 324-4140 (207) 324-7223 Sumida Inductors (847) 956-0667 (847) 956-0702
TDK Inductors (847) 803-6100 (847) 803-6294 TAD Resistors (714) 255-9123 (714) 255-9291 Zetex Diodes (516) 543-7100 (516) 864-7630
COMPONENT MANUFACTURERS
Table 2 is a partial list of manufacturers of components that can be used in LTC1707 applications. Using compo­nents other than the ones supplied on the demonstration board will require careful analysis to verify that all com­ponent specifications are not exceeded. Finally, recharacterizing the circuit for efficiency is necessary.
(81) 0952-82-3959 (81) 0952-82-4655
(81) 03-3607-5111 (81) 03-3607-5114
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
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PCB LAYOUT AUD FIL
Component Side Silkscreen
Component Side
Component Side Solder Mask
10
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PCB LAYOUT AUD FIL
DEMO MANUAL DC257
NO-DESIGN SWITCHER
W
Solder Side
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
Solder Side Solder Mask
Pastemask
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DEMO MANUAL DC257
NO-DESIGN SWITCHER
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PC FAB DRAWI
G
2.000
C
DD
A
A
B
2.000
C
NOTES: UNLESS OTHERWISE SPECIFIED
1. MATERIAL: FR4 OR EQUIVALENT EPOXY,
2 OZ COPPER CLAD, THICKNESS 0.062 ±0.006 TOTAL OF 2 LAYERS
2. FINISH: ALL PLATED HOLES 0.001 MIN/0.0015 MAX COPPER PLATE, ELECTRODEPOSITED TIN-LEAD COMPOSITION BEFORE REFLOW, SOLDER MASK OVER BARE COPPER (SMOBC)
3. SOLDER MASK: BOTH SIDES USING SR1020 OR EQUIVALENT
4. SILKSCREEN: USING WHITE NONCONDUCTIVE EPOXY INK
5. ALL DIMENSIONS IN INCHES
6. SCORING
0.017
SYMBOL
A B C D
DIAMETER
0.020
0.040
0.072
0.095
TOTAL HOLES
NUMBER
OF HOLES
6
12
2 8
28
PLATED
PLTD PLTD
NPLTD
PLTD
Linear Technology Corporation
12
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
dc257f LT/TP 1099 500 • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1999
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Mouser Electronics
Authorized Distributor
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