Datasheet LTC1649 Datasheet (Linear Technology)

FEATURES
High Power 3.3V to 1.xV-2.xV Switching Regulator Controller: Up to 20A Output
All N-Channel External MOSFETs
Provides 5V MOSFET Gate Drive with 3.3V Input
Constant Frequency Operation Minimizes Inductor Size
Excellent Output Regulation: ±1% Over Line, Load and Temperature Variations
High Efficiency: Over 90% Possible
No Low-Value Sense Resistor Needed
Available in 16-Lead SO Package
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APPLICATIONS
3.3V Input Power Supply for Low Voltage Microprocessors and Logic
Low Input Voltage Power Supplies
High Power, Low Voltage Regulators
Local Regulation for Multiple Voltage Distributed Power Systems
LTC1649
3.3V Input High Power Step-Down Switching
Regulator Controller
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DESCRIPTION
The LTC®1649 is a high power, high efficiency switching regulator controller optimized for use with very low supply voltages. It operates from 2.7V to 5V input, and provides a regulated output voltage from 1.26V to 2.5V at up to 20A load current. A typical 3.3V to 2.5V application features efficiency above 90% from 1A to 10A load. The LTC1649 uses a pair of standard 5V logic-level N-channel external MOSFETs, eliminating the need for expensive P-channel or super-low-threshold devices.
The LTC1649 shares its internal switching architecture with the LTC1430, and features the same ±1% line, load and temperature regulation characteristics. Current limit is user-adjustable without requiring an external low-value sense resistor. The LTC1649 uses a 200kHz switching frequency and voltage mode control, minimizing external component count and size. Shutdown mode drops the quiescent current to below 10µA.
The LTC1649 is available in the 16-pin narrow SO package.
, LTC and LT are registered trademarks of Linear Technology Corporation.
TYPICAL APPLICATION
3.3V to 2.5V, 15A Converter LTC1649 Efficiency
V
IN
3.3V
MBR0530
22 1k
SHDN
+
10µF
R
7.5k
C1 220pF
IRF7801 = INTERNATIONAL RECTIFIER MBR0530 = MOTOROLA *12TS-1R2HL = PANASONIC
C
C
C
0.01µF
R
IMAX
50k
0.1µF
P
VCC1
P
VCC2
V
CC
LTC1649
I
MAX
SHDN
COMP SS C GND CP
MBR0530
OUT
G1
I
FB
G2
FB
V
IN
+
C
U
+
1µF
10µF
1µF
0.33µF
Q1, Q2 IRF7801 TWO IN PARALLEL
Q3 IRF7801
+
C
IN
3300µF
*
L
EXT
1.2µH
V
OUT
2.5V
12.4k
12.7k
R1
R2
@15A
+
C
OUT
4400µF
1649 TA01
100
90
80
70
EFFICIENCY (%)
60
50
40
0.1 1 10 LOAD CURRENT (A)
1649 TA02
1
LTC1649
WW
W
ABSOLUTE MAXIMUM RATINGS
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PACKAGE/ORDER INFORMATION
(Note 1)
Supply Voltage
V
...........................................................................................
IN
V
...........................................................................................
CC
P
VCC1, 2
................................................................................
6V 9V
13V
Input Voltage
I
.......................................................................
FB
C+, C
................................................
–0.3V to (VIN + 0.3V)
–0.3V to 18V
All Other Inputs ....................... –0.3V to (VCC + 0.3V)
Operating Temperature Range ..................... 0°C to 70°C
Storage Temperature Range ................. –65°C to 150°C
Lead Temperature (Soldering, 10 sec)..................300°C
P
VCC1
GND
SHDN
V
G1
FB
SS
C
TOP VIEW
1 2 3 4 5 6 7
IN
8
S PACKAGE
16-LEAD PLASTIC SO
T
= 150°C, θJA = 110°C/W
JMAX
16
G2
15
P
VCC2
14
V
CC
13
I
FB
12
I
MAX
11
COMP
10
CP
OUT
+
9
C
Consult factory for Industrial and Military grade parts.
ELECTRICAL CHARACTERISTICS
VIN = 3.3V, TA = 25°C unless otherwise noted. (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
IN
V
FB
V
CPOUT
I
IN
I
PVCC1, 2
f
CP
f
OSC
V
IH
V
IL
I
IN
gm
V
gm
I
I
IMAX
I
SS
tr, t
f
t
NOV
DC
MAX
The denotes specifications which apply over the full operating temperature range.
Note 1: Absolute Maximum Ratings are those values beyond which the life of a part may be impaired.
Note 2: All currents into device pins are positive; all currents out of device pins are negative. All voltages are referenced to ground unless otherwise specified.
Note 3: Maximum Duty Cycle limitations will limit the output voltage
Minimum Supply Voltage Figure 1 (Note 3) 2.7 V Feedback Voltage Figure 1 1.25 1.265 1.28 V Charge Pump Output Voltage Figure 1 4.8 5 5.2 V Supply Current (VIN)V
Supply Current (P
)P
VCC1, 2
Internal Charge Pump Frequency I
= VCC, I
SHDN
= 0V 10 25 µA
V
SHDN
= 5V, V
VCC
= 0V 0.1 µA
V
SHDN
= 20mA (Note 5) 700 kHz
CPOUT
= 0 35 mA
LOAD
= VCC (Note 4) 1.5 mA
SHDN
Internal PWM Oscillator Frequency 140 200 260 kHz SHDN Input High Voltage 2.4 V SHDN Input Low Voltage 0.8 V SHDN Input Current ±0.01 ±1 µA Error Amplifier Transconductance 650 µMho I
Amplifier Transconductance (Note 6) 1300 µMho
LIM
I
Sink Current V
MAX
= VCC 81216 µA
IMAX
Soft Start Source Current VSS = 0V –8 –12 –16 µA Driver Rise/Fall Time P Driver Non-Overlap Time P Maximum Duty Cycle V
VCC1
VCC1
COMP
= P
= 5V 80 250 ns
VCC2
= P
= 5V 25 130 250 ns
VCC2
= V
CC
Note 4: Supply current at P
VCC1
90.5 93 %
and P
VCC2
needed to charge and discharge the external MOSFET gates. This current will vary with the operating voltage and the external MOSFETs used.
Note 5: Under normal operating conditions, the charge pump will skip cycles to maintain regulation and the apparent frequency will be lower than 700kHz.
Note 6: The I (not current limited) operation, the I
amplifier can sink but not source current. Under normal
LIM
output current will be zero.
LIM
obtainable at very low supply voltages.
ORDER PART
NUMBER
LTC1649CS
is dominated by the current
2
UW
TYPICAL PERFOR A CE CHARACTERISTICS
I
Pin Current vs Temperature
MAX
14.0 VCC = 5V
13.5
LTC1649
Oscillator Frequency vs Temperature
240
VCC = 5V
230
13.0
12.5
12.0
CURRENT (µA)
MAX
I
11.5
11.0
10.5
–40
–20 0
Maximum Duty Cycle vs Temperature
100
V
= V
COMP
VFB = 1.265V
95
V
= 5V
CC
90
85
80
DUTY CYCLE (%)
75
70
–20 20
–40
0
40 80 100
20 60
TEMPERATURE (°C)
CC
TEMPERATURE (°C)
40
220
210
200
190
OSCILLATOR FREQUENCY (kHz)
180
1649 G01
170
–40
–20 0
TEMPERATURE (°C)
40 80 100
20 60
1649 G02
Error Amplifier Transconductance vs Temperature
850
I
800 750 700 650 600 550 500 450
TRANSCONDUCTANCE (µmho)
400
80
1649 G03
100
60
350
–40
–20 20
0
TEMPERATURE (°C)
40
COMP
gm =
V
FB
VCC = 5V
60 100
80
1649 G04
Load Regulation
0.4 TA = 25°C V
OUT
0.2
–0.2
(mV)
OUT
–0.4
V
–0.6
–0.8
–1.0
0
V FIGURE 1
0
= 5V
CC
1
= 3.3V
3
4
2
LOAD CURRENT (A)
7
68
5
9
1649 G06
Output Voltage vs Load Current with Current Limit
4.0
3.5
3.0
2.5
2.0
1.5
OUTPUT VOLTAGE (V)
1.0
0.5
10
R
= 16k R
IMAX
TA = 25°C
= 5V
V
CC
FIGURE 1
0
24 8
0
LOAD CURRENT (A)
= 33k
IMAX
12
6
10
1649 G07
3
LTC1649
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PIN FUNCTIONS
G1 (Pin 1): Driver Output 1. Connect this pin to the gate of the upper N-channel MOSFET, Q1. This output will swing from P
to GND. G1 will always be low when G2 is high.
VCC1
In shutdown, G1 and G2 go low.
P
(Pin 2): Power VCC for Driver 1. This is the power
VCC1
supply input for G1. G1 will swing from P P
must be connected to a potential of at least VIN +
VCC1
V
(Q1). This potential can be generated using a
GS(ON)
VCC1
to GND.
simple charge pump connected to the switching node between the two external MOSFETs as shown in Figure 1.
GND (Pin 3): System Ground. Connect to a low impedance ground in close proximity to the source of Q2. The system signal and power grounds should meet at only one point, at the GND pin of the LTC1649.
FB (Pin 4): Feedback. The FB pin is connected to the output through a resistor divider to set the output voltage. V
OUT
= V
[1 + (R1/R2)].
REF
SHDN (Pin 5): Shutdown, Active Low. A TTL compatible LOW level at SHDN for more than 50µs puts the LTC1649 into shutdown mode. In shutdown, G1, G2, COMP and SS go low, and the quiescent current drops to 25µA max. CP
remains at 5V in shutdown mode. A TTL compatible
OUT
HIGH level at SHDN allows the LTC1649 to operate nor­mally.
C+ (Pin 9): Flying Capacitor, Positive Terminal. CP
(Pin 10): Charge Pump Output. CP
OUT
provides a
OUT
regulated 5V output to provide power for the internal switching circuitry and gate drive for the external MOSFETs. CP
should be connected directly to P
OUT
VCC2
in most
applications. At least 10µF of reservoir capacitance to ground is required at CP be met by the bypass capacitor at P
. This requirement can usually
OUT
.
VCC2
COMP (Pin 11): External Compensation. The COMP pin is connected directly to the output of the internal error amplifier and the input of the PWM generator. An RC network is used at this node to compensate the feedback loop to provide optimum transient response.
I
(Pin 12): Current Limit Set. I
MAX
sets the threshold
MAX
for the internal current limit comparator. If IFB drops below I
with G1 on, the LTC1649 will go into current limit.
MAX
I
has an internal 12µA pull-down to GND. The voltage
MAX
at I
can be set with an external resistor to the drain of
MAX
Q1 or with an external voltage source. IFB (Pin 13): Current Limit Sense. Connect to the switched
node at the source of Q1 and the drain of Q2 through a 1k resistor. The resistor is required to prevent voltage tran­sients at the switched node from damaging the IFB pin. I
FB
can be taken up to 18V above GND without damage.
SS (Pin 6): Soft Start. An external capacitor from SS to GND controls the startup time and also compensates the current limit loop, allowing the LTC1649 to enter and exit current limit cleanly.
VIN (Pin 7): Charge Pump Input. This is the main low voltage power supply input. VIN requires an input voltage between 3V and 5V. Bypass VIN to ground with a 1µF ceramic capacitor located close to the LTC1649.
C– (Pin 8): Flying Capacitor, Negative Terminal. Connect a 1µF ceramic capacitor from C– to C+.
4
VCC (Pin 14): Internal Power Supply. VCC provides power to the feedback amplifier and switching control circuits. VCC is designed to run from the 5V supply provided by CP
. VCC requires a 10µF bypass capacitor to GND.
OUT
P
(Pin 15): Power VCC for Driver 2. This is the power
VCC2
supply input for G2. G2 will swing from P P
must be connected to a potential of at least
VCC2
V pin. P
(Q2). This voltage is usually supplied by the CP
GS(ON)
requires a bypass capacitor to GND; this
VCC2
VCC2
to GND.
OUT
capacitor also provides the reservoir capacitance required by the CP
OUT
pin.
G2 (Pin 16): Driver Output 2. Connect this pin to the gate of the lower N-channel MOSFET, Q2. This output will swing from P
to GND. G2 will always be low when G1
VCC2
is high. In shutdown, G1 and G2 go low.
LTC1649
BLOCK DIAGRA
V
IN
SHDN
COMP
V
CC
12µA
SS
I
MAX
12µA
W
DELAY
50µs
I
LIM
+
+
INTERNAL SHUTDOWN
PWM
FB MIN
40mV
+
+
C
CHARGE
PUMP
C
+
MAX
40mV
CP
OUT
PV
CC1
G1
PV
CC2
G2
I
FB
FB
TEST CIRCUIT
V
IN
3.3V
SHDN
+
10µF
+
1.26V
R
IMAX
MBR0530
22 1k
R
C
7.5k C
C
0.01µF
C1 220pF
50k
0.1µF
P
VCC1
P
VCC2
V
CC
LTC1649
I
MAX
SHDN
COMP SS C GND CP
MBR0530
G1
I
G2
V
OUT
FB
FB
IN
+
C
1µF
1µF
+
10µF
0.33µF
Q1, Q2 IRF7801 TWO IN PARALLEL
Q3 IRF7801
1649 BD
+
C
IN
3300µF
L
EXT
1.2µH
V
OUT
2.5V
R1
12.4k
+
C
OUT
4400µF
R2
12.7k
Figure 1
1649 TA03
5
LTC1649
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APPLICATIONS INFORMATION
OVERVIEW
T
he LTC1649 is a voltage feedback PWM switching regu­lator controller (see Block Diagram) designed for use in high power, low input voltage step-down (buck) convert­ers. It includes an onboard PWM generator, a precision reference trimmed to ±0.5%, two high power MOSFET gate drivers and all necessary feedback and control cir­cuitry to form a complete switching regulator circuit. Also included is an internal charge pump which provides 5V gate drive to the external MOSFETs with input supply voltage as low as 2.7V. The LTC1649 runs at an internally fixed 200kHz clock frequency and requires an external resistor divider to set the output voltage.
The LTC1649 includes a current limit sensing circuit that uses the upper external power MOSFET as a current sensing element, eliminating the need for an external sense resistor. Also included is an internal soft start feature that requires only a single external capacitor to operate.
THEORY OF OPERATION
Primary Feedback Loop
The LTC1649 senses the output voltage of the circuit at the output capacitor through a resistor divider connected to the FB pin and feeds this voltage back to the internal transconductance amplifier FB. FB compares the resistor­divided output voltage to the internal 1.26V reference and outputs an error signal to the PWM comparator. This is then compared to a fixed frequency sawtooth waveform generated by the internal oscillator to generate a pulse width modulated signal. This PWM signal is fed back to the external MOSFETs through G1 and G2, closing the loop. Loop compensation is achieved with an external compen­sation network at COMP, the output node of the FB transconductance amplifier.
MIN, MAX Feedback Loops
Two additional comparators in the feedback loop provide high speed fault correction in situations where the FB amplifier may not respond quickly enough. MIN compares the feedback signal to a voltage 40mV (3%) below the
internal reference. At this point, the MIN comparator overrides the FB amplifier and forces the loop to full duty cycle, set by the internal oscillator at about 93%. Similarly, the MAX comparator monitors the output voltage at 3% above the internal reference and forces the output to 0% duty cycle when tripped. These two comparators prevent extreme output perturbations with fast output transients, while allowing the main feedback loop to be optimally compensated for stability.
Current Limit Loop
The LTC1649 includes yet another feedback loop to con­trol operation in current limit. The I the voltage drop across external MOSFET Q1 with the I pin during the portion of the cycle when G1 is high. It compares this voltage to the voltage at the I peak current rises, the drop across Q1 due to its R increases. When IFB drops below I drain current has exceeded the maximum level, I to pull current out of the external soft start capacitor, cutting the duty cycle and controlling the output current level. At the same time, the I signal to disable the MIN comparator to prevent it from conflicting with the current limit circuit. If the internal feedback node drops below about 0.8V, indicating a se­vere output overload, the circuitry will force the internal oscillator to slow down by a factor of as much as 100. If desired, the turn on time of the current limit loop can be controlled by adjusting the size of the soft start capacitor, allowing the LTC1649 to withstand brief overcurrent con­ditions without limiting.
By using the R the current limit circuit eliminates the sense resistor that would otherwise be required and minimizes the number of components in the external high current path. Because power MOSFET R with temperature, the LTC1649 current limit is not de­signed to be accurate; it is meant to prevent damage to the power supply circuitry during fault conditions. The actual current level where the limiting circuit begins to take effect may vary from unit to unit, depending on the power MOSFETs used. See Soft Start and Current Limit for more details on current limit operation.
of Q1 to measure the output current,
DS(ON)
DS(ON)
LIM
is not tightly controlled and varies
amplifier monitors
LIM
FB
pin. As the
MAX
DS(ON)
, indicating that Q1’s
MAX
starts
LIM
comparator generates a
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LTC1649
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APPLICATIONS INFORMATION
MOSFET Gate Drive
The LTC1649 is designed to operate from supplies as low as 2.7V while using standard 5V logic-level N-channel external MOSFETs. This poses somewhat of a challenge— from as little as 2.7V, the LTC1649 must provide a 0V to 5V signal to the lower MOSFET, Q2, while the upper MOSFET, Q1, requires a gate drive signal that swings from 0V to (VIN + 5V). The LTC1649 addresses this situation with two specialized circuits. An onboard charge pump boosts the input voltage at VIN to a regulated 5V at CP This 5V supply is used to power the PV
pin, which in
CC2
turn supplies 5V gate drive to Q2. This 5V supply is also used to power the VCC pin, which allows the internal drive circuitry to interface to the boosted driver supplies.
Gate drive for the top N-channel MOSFET, Q1, is supplied by PV
. This supply must reach VIN + 5V while Q1 is on.
CC1
Conveniently, the switching node at the source of Q1 rises to VIN whenever Q1 is on. The LTC1649 uses this fact to generate the required voltage at PV
with a simple
CC1
external charge pump as shown in Figure 2. This circuit charges the flying capacitor C2 to the 5V level at CP when the switching node is low. As the top MOSFET turns on, the switching node begins to rise to VIN, and the PV is pulled up to VIN + 5V by C2. The 93% maximum duty cycle (typical) means the switching node at the source of Q1 will return to ground during at least 7% of each cycle, ensuring that the charge pump will always provide ad­equate gate drive to Q1.
OUT
OUT
CC1
.
Synchronous Operation
The LTC1649 uses a synchronous switching architecture, with MOSFET Q2 taking the place of the diode in a classic buck circuit (Figure 3). This improves efficiency by reduc­ing the voltage drop and the resultant power dissipation across Q2 to VON = (I)(R
DS(ON)(Q2)
), usually much lower than VF of the diode in the classical circuit. This more than offsets the additional gate drive required by the second MOSFET, allowing the LTC1649 to achieve efficiencies in the mid-90% range for a wide range of load currents.
Another feature of the synchronous architecture is that unlike a diode, Q2 can conduct current in either direction. This allows the output of a typical LTC1649 circuit to sink current as well as sourcing it while remaining in regula­tion. The ability to sink current at the output allows the LTC1649 to be used with reactive or other nonconventional loads that may supply current to the regulator as well as drawing current from it.
V
IN
CONTROLLER
Q1
V
OUT
D1
1649 F03a
D
CP
+
10µF
CP
OUTPVCC2
LTC1649
Figure 2. PV
PV
CC1
G1
G2
Charge Pump
CC1
1µF
V
IN
Q1
L1
V
OUT
+
Q2
C
OUT
1649 F02
Figure 3a. Classical Buck Architecture
V
IN
Q1
CONTROLLER
Q2
Figure 3b. Synchronous Buck Architecture
V
OUT
1649 F03b
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LTC1649
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APPLICATIONS INFORMATION
EXTERNAL COMPONENT SELECTION
Power MOSFETs
Two N-channel power MOSFETs are required for most LTC1649 circuits. These should be selected primarily by on-resistance considerations; thermal dissipation is often a secondary concern in high efficiency designs. The LTC1649 is designed to be used with 5V logic-level MOS­FETs; “standard” threshold MOSFETs with R fied at 10V only will not provide satisfactory performance.
MOSFET R
should be chosen based on input and
DS(ON)
output voltage, allowable power dissipation and maxi­mum required output current. In a typical LTC1649 buck converter circuit operating in continuous mode, the aver­age inductor current is equal to the output load current. This current is always flowing through either Q1 or Q2 with the power dissipation split up according to the duty cycle:
V
DC (Q1) =
OUT
V
IN
DS(ON)
speci-
efficiency loss at full load for each MOSFET. Assuming roughly 90% efficiency at this current level, this gives a P
value of (2.5V)(10A/0.9)(0.03) = 833mW per FET
MAX
and a required R
R
DS(ON)
R
DS(ON)
(Q1) = = 0.011
(Q2) = = 0.034
Note that while the required R
of:
DSON
(3.3V)(833mW)
(2.5V)(10A
(3.3V)(833mW)
(3.3V – 2.5V)(10A
DS(ON)
2
)
2
)
values suggest large MOSFETs, the dissipation numbers are less than a watt per device— large TO-220 packages and heat sinks are not necessarily required in high efficiency applications. Siliconix Si4410DY and International Rectifier IRF7801 are two small, surface mount devices with RON values of 0.03 or below with 5V of gate drive; both work well in LTC1649 circuits. A higher P
value will generally decrease
MAX
MOSFET cost and circuit efficiency and increase MOSFET heat sink requirements.
V
(V
IN
OUT
V
– V
V
IN
IN
OUT
)
DC (Q2) = 1 –
=
The RON required for a given conduction loss can now be calculated by rearranging the relation P = I2R:
(Q1)
P
DC(Q1)(I
VIN(P
=
V
OUT(IMAX
P
DC(Q2)(I
VIN(P
=
(V
IN
MAX
MAX
MAX
– V
MAX
)(Q1)
(Q2)
MAX
MAX
OUT
2
)
2
)
2
)
)(Q2)
)(I
MAX
2
P
R
R
MAX
DS(ON)
DS(ON)
(Q1) =
(Q2) =
should be calculated based primarily on required
efficiency. A typical high efficiency circuit designed for
3.3V in, 2.5V at 10A out might require no more than 3%
Inductor
The inductor is often the largest component in an LTC1649 design and should be chosen carefully. Inductor value and type should be chosen based on output slew rate require­ments and expected peak current. Inductor value is prima­rily controlled by the required current slew rate. The maximum rate of rise of the current in the inductor is set by its value, the input-to-output voltage differential and the maximum duty cycle of the LTC1649. In a typical 3.3V to
2.5V application, the maximum rise time will be:
– V
(V
93% =
IN
)
OUT
L
AMPS
SECOND
0.744AµsI L
where L is the inductor value in µH. A 2µH inductor would have a 0.37A/µs rise time in this application, resulting in a 14µs delay in responding to a 5A load current step. During this 14µs, the difference between the inductor current and the output current must be made up by the output capaci­tor, causing a temporary droop at the output. To minimize this effect, the inductor value should usually be in the 1µH to 5µH range for most typical 3.3V to 2.xV LTC1649 circuits. Different combinations of input and output volt-
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LTC1649
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APPLICATIONS INFORMATION
ages and expected loads may require different values. Once the required value is known, the inductor core type
can be chosen based on peak current and efficiency requirements. Peak current in the inductor will be equal to the maximum output load current added to half the peak­to- peak inductor ripple current. Ripple current is set by the inductor value, the input and output voltage and the operating frequency. If the efficiency is high and can be considered approximately equal to 1, the ripple current is approximately equal to:
(V
I = DC
DC =
f
OSC
L = inductor value
Solving this equation with our typical 3.3V to 2.5V appli­cation, we get:
(200kHz)(2µH)
Peak inductor current at 10A load:
The inductor core must be adequate to withstand this peak current without saturating, and the copper resistance in the winding should be kept as low as possible to minimize resistive power loss. Note that the current may rise above this maximum level in circuits under current limit or under fault conditions in unlimited circuits; the inductor should be sized to withstand this additional current.
Input and Output Capacitors
A typical LTC1649 design puts significant demands on both the input and output capacitors. Under normal steady load operation, a buck converter like the LTC1649 draws square waves of current from the input supply at the switching frequency, with the peak value equal to the output current and the minimum value near zero. Most of this current must come from the input bypass capacitor, since few raw supplies can provide the current slew rate to
IN – VOUT
(f
OSC
V
OUT
V
IN
= LTC1649 oscillator frequency = 200kHz
(0.8)(0.76)
1.5A 2
)(L)
= 10.8A10A +
)
= 1.5A
P–P
feed such a load directly. The resulting RMS current flow in the input capacitor will heat it up, causing premature capacitor failure in extreme cases. Maximum RMS current occurs with 50% PWM duty cycle, giving an RMS current value equal to I adequate ripple current rating must be used to ensure reliable operation. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours (3 months) lifetime; further derating of the input capacitor ripple current beyond the manufacturer’s specification is recommended to extend the useful life of the circuit.
The output capacitor in a buck converter sees much less ripple current under steady-state conditions than the input capacitor. Peak-to-peak current is equal to that in the inductor, usually a fraction of the total load current. Output capacitor duty places a premium not on power dissipation but on low ESR. During an output load transient, the output capacitor must supply all of the additional load current demanded by the load until the LTC1649 can adjust the inductor current to the new value. ESR in the output capacitor results in a step in the output voltage equal to the ESR value multiplied by the change in load current. A 5A load step with a 0.05 ESR output capacitor will result in a 250mV output voltage shift; this is a 10% output voltage shift for a 2.5V supply! Because of the strong relationship between output capacitor ESR and output load transient response, the output capacitor is usually chosen for ESR, not for capacitance value; a capacitor with suitable ESR will usually have a larger capacitance value than is needed to control steady-state output ripple.
Electrolytic capacitors rated for use in switching power supplies with specified ripple current ratings and ESR can be used effectively in LTC1649 applications. OS-CON electrolytic capacitors from Sanyo give excellent perfor­mance and have a very high performance/size ratio for an electrolytic capacitor. Surface mount applications can use either electrolytic or dry tantalum capacitors. Tantalum capacitors must be surge tested and specified for use in switching power supplies; low cost, generic tantalums are known to have very short lives followed by explosive deaths in switching power supply applications. AVX TPS series surface mount devices are popular tantalum capaci-
/2. A low ESR input capacitor with an
OUT
9
LTC1649
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APPLICATIONS INFORMATION
tors that work well in LTC1649 applications. A common way to lower ESR and raise ripple current capability is to parallel several capacitors. A typical LTC1649 application might require an input capacitor with a 5A ripple current capacity and 2% output shift with a 10A output load step, which requires a 0.005 output capacitor ESR. Sanyo OS­CON part number 10SA220M (220µF/10V) capacitors feature 2.3A allowable ripple current at 85°C and 0.035 ESR; three in parallel at the input and seven at the output will meet the above requirements.
Input Supply Considerations/Charge Pump
The LTC1649 requires four supply voltages to operate: VIN, VCC, PV input, supplying current to the drain of Q1 and the input to the internal charge pump at the VIN pin. This supply must be between 2.7V and 6V for the LTC1649 to operate properly. An internal charge pump uses the voltage at V to generate a regulated 5V output at CP pump requires an external 1µF capacitor connected be- tween the C+ and C– pins, and an external 10µF reservoir capacitor connected from CP always be greater than or equal to VIN. If VIN is expected to rise above 5V, an additional Schottky diode (DS) should be added from VIN to CP
CP
is typically connected to PV
OUT
the 5V supply that the G2 driver output uses to drive Q2.
CC1
and PV
. VIN is the primary high power
CC2
. This charge
OUT
to ground. CP
OUT
.
OUT
directly, providing
CC2
OUT
IN
must
PV
requires a 10µF bypass to ground; this capacitor
CC2
can double as the CP typical application with CP
reservoir capacitor, allowing a
OUT
OUT
and PV
connected to-
CC2
gether to get away with only a single 10µF capacitor at this node, located close to the PV powered from CP PV
happens to be a significant noisemaker, so most
CC2
, but is somewhat sensitive to noise.
OUT
applications require an RC filter from CP
pin. VCC can also be
CC2
/PV
OUT
CC2
to VCC.
22 and 10µF are typical filter values that work well in most applications.
PV
needs to be boosted to a level higher than CP
CC1
OUT
to provide gate drive to Q1. The LTC1649 initially used a charge pump from VIN to create CP cation uses a second charge pump to generate the PV
; the typical appli-
OUT
CC1
supply. This second charge pump consists of a Schottky diode (DCP) from CP from PV
to the source of Q1. While Q2 is on, the diode
CC1
charges the capacitor to CP source rises to VIN, and the cap hauls PV
OUT
to PV
, and a 1µF capacitor
CC1
. When Q1 comes on, its
OUT
CC1
up to (CP
OUT
+ VIN), adequate to fully turn on Q1. When Q1 turns back off, PV
drops back down to CP
CC1
; fortunately, we’re
OUT
not interested in turning Q1 on at this point, so the lower voltage doesn’t cause problems. The next time Q1 comes on, PV
bounces back up to (CP
CC1
+ VIN), keeping Q1
OUT
happy. Figure 4 shows a complete power supply circuit for the LTC1649.
10
*OPTIONAL FOR V
IN
+
C
1µF
C
5V
LTC1649
DS*
V
IN
CHARGE
PUMP
22
+
10µF
CP
OUT
V
CC
DRIVE
CIRCUITRY
Figure 4. LTC1649 Power Supplies
+
10µF
PV
CC2
V
IN
D
CP
+
C
1µF
PV
CC1
G1
G2
Q1
Q2
IN
L1
V
OUT
+
C
OUT
1649 F04
LTC1649
1649 F06
C
SS
COMP
SS
LTC1649
12µA
V
CC
FB
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APPLICATIONS INFORMATION
The CP to power the VCC and PVCC pins. This supply can also be used to power external circuitry, but any additional current drawn from CP drive the external MOSFETs. Circuits with small external MOSFETs can draw as much as 20mA or 30mA from CP
OUT
rent circuits with large or multiple external MOSFETs may need every milliamp they can get from CP loads should be minimized. The charge pump at PV more limited in its abilities, and should not be connected to anything except PV bypass capacitor from PV charge from the charge pump and actually degrade perfor­mance.
Compensation and Transient Response
The LTC1649 voltage feedback loop is compensated at the COMP pin; this is the output node of the internal gm error amplifier. The loop can generally be compensated prop­erly with an RC network from COMP to GND and an additional small C from COMP to GND (Figure 5). Loop stability is affected by inductor and output capacitor values and by other factors. Optimum loop response can be obtained by using a network analyzer to find the loop poles and zeros; nearly as effective and a lot easier is to empirically tweak the RC values until the transient recovery looks right with an output load step.
pin can typically supply 50mA at 5V, adequate
OUT
subtracts from the current available to
OUT
without hindering performance. High output cur-
, and external
OUT
is
CC1
. In particular, do not connect a
CC1
to ground—it will steal
CC1
Output transient response is set by three major factors: the time constant of the inductor and the output capacitor, the ESR of the output capacitor, and the loop compensation components. The first two factors usually have much more impact on overall transient recovery time than the third; unless the loop compensation is way off, more improvement can be had by optimizing the inductor and the output capacitor than by fiddling with the loop com­pensation components. In general, a smaller value induc­tor will improve transient response at the expense of ripple and inductor core saturation rating. Minimizing output capacitor ESR will also help optimize output transient response. See Input and Output Capacitors for more information.
Soft Start and Current Limit
The LTC1649 includes a soft start circuit at the SS pin; this circuit is used both for initial start-up and during current limit operation. SS requires an external capacitor to GND with the value determined by the required soft start time. An internal 12µA current source is included to charge the external capacitor. Soft start functions by clamping the maximum voltage that the COMP pin can swing to, thereby controlling the duty cycle (Figure 6). The LTC1649 will begin to operate at low duty cycle as the SS pin rises to about 2V below the VCC pin. As SS continues to rise, the duty cycle will increase until the error amplifier takes over and begins to regulate the output. When SS reaches 1V below VCC the LTC1649 will be in full operation. An internal switch shorts the SS pin to GND during shutdown.
LTC1649
COMP
R
C
C
Figure 5. Compensation Pin Hook-Up
C1C
1659 F05
Figure 6. Soft Start Clamps COMP Pin
11
LTC1649
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APPLICATIONS INFORMATION
The LTC1649 detects the output current by watching the voltage at IFB while Q1 is ON. The I this voltage to the voltage at I state, Q1 has a known resistance; by calculating back­wards, the voltage generated at IFB by the maximum output current in Q1 can be determined. As IFB falls below I
, I
MAX
will begin to sink current from the soft start pin,
LIM
causing the voltage at SS to fall. As SS falls, it will limit the output duty cycle, limiting the current at the output. Eventually the system will reach equilibrium, where the pull-up current at the SS pin matches the pull-down current in the I
amplifier; the LTC1649 will stay in this
LIM
state until the overcurrent condition disappears. At this time IFB will rise, I
will stop sinking current and the
LIM
internal pull-up will recharge the soft start capacitor, restoring normal operation. Note that the IFB pin requires an external 1k series resistor to prevent voltage transients at the drain of Q2 from damaging internal structures.
The I
amplifier pulls current out of SS in proportion to
LIM
the difference between IFB and I conditions, the SS pin will fall gradually, creating a time delay before current limit takes effect. Very short, mild overloads may not trip the current limit circuit at all. Longer overload conditions will allow the SS pin to reach a steady level, and the output will remain at a reduced voltage until the overload is removed. Serious overloads
0.1µF
R
IMAX
amplifier compares
LIM
(Figure 7). In the ON
MAX
. Under mild overload
MAX
V
IN
will generate a larger overdrive at I
, allowing it to pull SS
LIM
down more quickly and preventing damage to the output components.
The I
amplifier output is disabled when Q1 is OFF to
LIM
prevent the low IFB voltage in this condition from activating the current limit. It is re-enabled a fixed 170ns after Q1 turns on; this allows for the IFB node to slew back high and the I
amplifier to settle to the correct value. As the
LIM
LTC1649 goes deeper into current limit, it will reach a point where the Q1 on-time needs to be cut to below 170ns to control the output current. This conflicts with the mini­mum settling time needed for proper operation of the I
LIM
amplifier. At this point, a secondary current limit circuit begins to reduce the internal oscillator frequency, length­ening the off-time of Q1 while the on-time remains con­stant at 170ns. This further reduces the duty cycle, allow­ing the LTC1649 to maintain control over the output current.
Under extreme output overloads or short circuits, the I
LIM
amplifier will pull the SS pin more than 2V below VCC in a single switching cycle, cutting the duty cycle to zero. At this point all switching stops, the output current decays through Q2 and the LTC1649 runs a partial soft start cycle and restarts. If the short is still present the cycle will repeat. Peak currents can be quite high in this condition, but the average current is controlled and a properly designed circuit can withstand short circuits indefinitely with only moderate heat rise in the output FETs. In addi­tion, the soft start cycle repeat frequency can drop into the low kHz range, causing vibrations in the inductor which provide an audible alarm that something is wrong.
12
I
MAX
+
12µA
SS
C
SS
Figure 7. Current Limit Operation
I
LIM
V
CC
12µA
LTC1649
1649 F07
1k
I
FB
Q1
Shutdown
The LTC1649 includes a low power shutdown mode,
Q2
controlled by the logic at the SHDN pin. A high at SHDN allows the part to operate normally. A low level at SHDN stops all internal switching, pulls COMP and SS to ground internally and turns Q1 and Q2 off. In shutdown, the LTC1649 itself will drop below 25µA quiescent current typically, although off-state leakage in the external MOS­FETs may cause the total VIN current to be somewhat higher, especially at elevated temperatures. When SHDN rises again, the LTC1649 will rerun a soft start cycle and
LTC1649
V
OUT
=
R
1
10k
+ 1.265V
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APPLICATIONS INFORMATION
resume normal operation. The CP lated at 5V in shutdown, and can be used as a keep-alive supply for external circuitry if desired. Note that any current drawn from the CP
pin adds to the quiescent
OUT
current in shutdown, and subtracts from the current available to drive the external MOSFETs if the load remains connected while the LTC1649 is active.
External Clock Synchronization
The LTC1649 SHDN pin can double as an external clock input for applications that require a synchronized clock or a faster switching speed. The SHDN pin terminates the internal sawtooth wave and resets the oscillator immedi­ately when it goes low, but waits 50µs before shutting down the rest of the internal circuitry. A clock signal applied directly to the SHDN pin will force the LTC1649 internal oscillator to lock to its frequency as long as the external clock runs faster than the internal oscillator frequency. The LTC1649 can be synchronized to frequen­cies between 250kHz and about 350kHz.
Frequencies above 350kHz can cause erratic current limit operation and are not recommended.
Setting the Output Voltage
The LTC1649 feedback loop senses the output voltage at the FB pin. The loop regulates FB to 1.265V; to set the output voltage, FB should be connected to the output node through a resistor divider, set up so the voltage at FB is
1.265V when the output is at the desired voltage (see Figure 8). The upper end of R1 should be connected to the output voltage as close to the load as possible, to minimize errors caused by resistance in the output leads. The bottom of R2 should be connected to the high power ground node, at the GND pin of the LTC1649.
R1 and R2 should be chosen so that:
V
= V
OUT
R
+ R
1
2
R2
REF
=
R
pin remains regu-
OUT
+ R
1
2
R2
(1.265V)
An easy way to simplify the math is to choose R2 = 12.65k. This simplifies the equation to:
A typical 2.5V output application might use R1 = 12.35kΩ, R2 = 12.65k. The nearest standard 1% values are R1 = 12.4k, R2 = 12.7k, which gives an output voltage of 2.5001V—pretty close to 2.5V.
Note that using 1% resistors can cause as much as 1% error in the output voltage in a typical LTC1649 applica­tion—a significant fraction of the total output error. 0.1% or 0.25% feedback resistors are recommended for appli­cations which require the output voltage to be controlled to better than 3%.
V
OUT
LTC1649
FB
GND
Figure 8. Resistor Divider at FB Pin
R1
+
C
OUT
R2
1659 F08
LAYOUT CONSIDERATIONS
Grounding
Proper grounding is critical for the LTC1649 to obtain specified output regulation. Extremely high peak currents (as high as several amps) can flow between the bypass capacitors and the PV
CC1
, PV
and GND pins. These
CC2
currents can generate significant voltage differences be­tween two points that are nominally both “ground.” As a general rule, power and signal grounds should be totally separated on the layout, and should be brought together at only one point, right at the LTC1649 GND pin. This helps minimize internal ground disturbances in the LTC1649, while preventing excessive current flow from disrupting the operation of the circuits connected to GND. The high power GND node should be as compact and low imped­ance as possible, with the negative terminals of the input
13
LTC1649
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APPLICATIONS INFORMATION
and output capacitors, the source of Q2, the LTC1649 GND pin, the output return and the input supply return all clustered at one point. Figure 9 is a modified schematic showing the common connections in a proper layout. Note that at 10A current levels or above, current density in the PC board itself can become a concern; traces carrying high currents should be as wide as possible.
Power Component Hook-Up/Heat Sinking
As current levels rise much above 1A, the power compo­nents supporting the LTC1649 start to become physically large (relative to the LTC1649, at least) and can require special mounting considerations. Input and output ca­pacitors need to carry high peak currents and must have low ESR; this mandates that the leads be clipped as short as possible and PC traces be kept wide and short. The power inductor will generally be the most massive single component on the board; it can require a mechanical hold­down in addition to the solder on its leads, especially if it is a surface mount type.
The power MOSFETs used require some care to ensure proper operation and reliability. Depending on the current levels and required efficiency, the MOSFETs chosen may be as large as TO-220s or as small as SO-8s. High efficiency circuits may be able to avoid heat sinking the power devices, especially with TO-220 type MOSFETs. As an example, a 90% efficient converter working at a steady
2.5V/10A output will dissipate only (25W/90%)10% =
2.8W. The power MOSFETs generally account for the majority of the power lost in the converter; even assuming that they consume 100% of the power used by the converter, that’s only 2.8W spread over two or three devices. A typical SO-8 MOSFET with a RON suitable to provide 90% efficiency in this design can commonly dissipate 2W when soldered to an appropriately sized piece of copper trace on a PC board. Slightly less efficient or higher output current designs can often get by with standing a TO-220 MOSFET straight up in an area with some airflow; such an arrangement can dissipate as much as 3W without a heat sink. Designs which must work in high ambient temperatures or which will be routinely overloaded will generally fare best with a heat sink.
V
IN
D
CP
PV
V
IN
CP
OUT
22
V
CC
+
10µF
C1
R
C
C
C
SHDN
1µF
C
C
C
COMP SS
SS
+
LTC1649
GND
PV
I
MAX
SHDN
CC2 CC1
G1
I
+
10µF
1k
FB
G2
FB
0.1µF
R
IMAX
1µF
+
C
IN
Q1
L1
V
OUT
R1
Q2
R2
1649 F09
+
C
OUT
Figure 9. Typical Schematic Showing Layout Considerations
14
PACKAGE DESCRIPTIO
U
Dimensions in inches (millimeters) unless otherwise noted.
S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.386 – 0.394* (9.804 – 10.008)
13
16
14
15
12
11
LTC1649
10
9
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
×
45
0.016 – 0.050
0.406 – 1.270
°
0° – 8° TYP
0.228 – 0.244
(5.791 – 6.197)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
0.150 – 0.157** (3.810 – 3.988)
4
5
0.050
(1.270)
TYP
3
2
1
7
6
8
0.004 – 0.010
(0.101 – 0.254)
S16 0695
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
15
LTC1649
TYPICAL APPLICATIO
U
SSTL Logic Termination Supply
V
IN
3.3V
SHDN
10µF
CERAMIC
MBR0530
22
220pF
Si9802 = SILICONIX
7.5k
0.01µF
CERAMIC
0.1µF
0.1µF
1µF
P
VCC1
P
VCC2
V
CC
LTC1649
I
MAX
SHDN
COMP SS C GND CP
4.7k
– +
1/2 LT1211
V
OUT
2200pF
Q1 1/2 Si9802
G1
I
FB
G2
FBNC
IN
+
C
1µF CERAMIC
+
MBR0530
10k
10k
10µF
– +
Q2 1/2 Si9802
50pF
10k
1/2 LT1211
R1
18.2k
R2 15k
L
EXT
1.5µH
1649 TA04
+
1500µF
+
1500µF
V
OUT
= 0.45VIN AT ±5A = 1.48V AT V
= 3.3V
IN
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PART NUMBER DESCRIPTION COMMENTS
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Pentium is a registered trademark of Intel Corporation.
1649fs sn1649 LT/TP 1098 4K • PRINTED IN USA
LINEAR TE CHNOLOGY CORPORATION 1998
16
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
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