LINEAR TECHNOLOGY LT3757 Technical data

LINEAR TECHNOLOGY
LINEAR TECHNOLOGY
LINEAR TECHNOLOGY
JUNE 2009 VOLUME XIX NUMBER 2
SENSE
LT3757
V
IN
V
IN
10V TO 30V
4.7µF 50V X5R
48V 1A
0.01Ω
42.2k
GATE
FBX
GND
INTV
CC
SHDN/UVLO
SYNC
RT SS
V
C
200k
43.2k
0.1µF
8.45k
10nF
10µH
IHLP-5050EZ-01
MBRM360
590k 1%
M1 Si7850
20.0k 1%
4.7µF 10V X5R
4.7µF 50V X5R s2
IN THIS ISSUE…
COVER ARTICLE Two New Controllers for Boost,
Flyback, SEPIC and Inverting DC/DC Converters Accept Inputs up to 100V
...........................................................1
Wei Gu
Linear in the News… ...........................2
DESIGN FEATURES Charge Li-Ion Batteries Directly
from High Voltage Automotive and Industrial Supplies Using Standalone Charger in a
3mm × 3mm DFN .................................5
Jay Celani
Power Management IC Combines USB On-The-Go and USB Charging
in Compact Easy-to-Use Solution .........8
George H. Barbehenn and Sauparna Das
Power Management IC with Pushbutton Control Generates Six Voltage Rails from USB or 2 AA Cells Via Low Loss
PowerPath™ Topology .......................12
John Canfield
Improve Hot Swap Performance and Save Design Time with Hot Swap™ Controller that Integrates
2A MOSFET and Sense Resistor .........16
David Soo
Compact No R Feature Fast Transient Response and Regulate to Low V Wide Ranging V
.........................................................18
Terry J. Groom
™ Controllers
SENSE
IN
OUT
from

Two New Controllers for Boost, Flyback, SEPIC and Inverting DC/DC Converters Accept Inputs up to 100V

Introduction
Two new versatile DC/DC controller ICs, the LT®3757 and LT3758, are optimized for boost, flyback, SEPIC and inverting converter applications. The LT3757 operates over an input range of 2.9V to 40V, suitable for ap­plications from single-cell lithium-ion battery portable electronics up to high voltage automotive and industrial power supplies. The LT3758 extends the input voltage to 100V, providing flexible, high performance operation in high voltage, high power telecom­munications equipment. Both ICs exhibit low shutdown quiescent cur -
rent of 1µA, making them an ideal fit for battery-operated systems.
Both integrate a high voltage, low dropout linear (LDO) regulator. Thanks to a novel FBX pin architecture, the LT3757 and LT3758 can be connected directly to a divider from either the positive output or the negative out­put to ground. They also pack many popular features such as soft-start, input undervoltage lockout, adjust­able frequency and synchronization in a small 10-lead MSOP package or a 3mm × 3mm QFN package.

by Wei Gu

continued on page 3
Space-Saving, Dual Output DC/DC Converter Yields Plus/Minus Voltage Outputs
with (Optional) I2C Programming .......22
Mathew Wich
DESIGN IDEAS
....................................................26–36
(complete list on page 26)
New Device Cameos ...........................37
Design Tools ......................................39
Sales Offices .....................................40
L
, Li nea r E xpr ess , L ine ar Te chn olo gy, L T, LTC , L T M, Bo de CAD , B urs t M ode , F ilt erC AD, L T spi ce, OPTI-LOOP, Over-The-Top, PolyPhase, SwitcherCAD, µModule and the Linear logo are registered trademarks of Linear Technology Corporation. Adaptive Power, Bat-Track, C-Load, DirectSense, Easy Drive, FilterView, Hot Swap, LTBiCMOS, LTCMOS, LinearView, Micropower SwitcherCAD, Multimode Dimming, No Latency ∆Σ, No Latency Delta-Sigma, No R Operational Filter, PanelProtect, PowerPath, PowerSOT, SafeSlot, SmartStart, SNEAK-A-BIT, SoftSpan, Stage Shedding, Super Burst, ThinSOT, TimerBlox, Triple Mode, True Color PWM, UltraFast and VLDO are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
Figure 1. A 10V–30V input, 48V at 1A output boost converter
SENSE
,
L LINEAR IN THE NEWS

Linear in the News…

EDN Innovation Award Winners
EDN magazine on March 30 announced the winners of their annual Innovation Awards. Linear Technology’s LTM®4606 Ultralow EMI, 6A DC/DC µModule® Regulator was selected as the winner in the Power ICs: Modules category. This innovative device significantly reduces switching regula­tor noise by attenuating conducted and radiated energy at the source. The µModule device is a complete DC/DC system-in-a-package, including the inductor, controller IC, MOSFETs, input and output capacitors and the compen­sation circuitry—all in a surface mount plastic package in an IC form factor.
The other Innovation Award winner, in the category Best Contributed Article, was Jim Williams for his article, “High Voltage, Low-Noise DC/DC Converters,” which you can read at www.edn.com/jimwilliams.
In addition to these winners, two other Linear Technol­ogy products were finalists for Innovation Awards:
q
LTC®6802 Battery Stack Monitor in the Battery ICs
Category
q
LTC3642 50mA Synchronous Step-Down Converter
in the Power ICs Category
Current Source Makes Worldwide Debut
Linear Technology has just introduced an elegant build­ing-block component that promises to simplify many power designs—the LT3092 2-terminal current source. The LT3092 has recently been announced worldwide in a series of articles by Linear Technology CTO Bob Dobkin.
The LT3092 is a new solution to an old problem: how to create an easy-to-use current source that maintains regulation in a variety of conditions. In the past, a designer would have to choose between an imprecise IC solution, or build a current source from discrete components. The LT3092 200mA 2-terminal current source solves the problems of prior approaches, with its wide voltage
range, high AC and DC impedance, good regulation, low temperature coefficient, and the fact that it requires no capacitors. The device’s two floating terminals make it eminently easy to use.
easy, but it is fraught with problems. Although high quality voltage sources are readily available, the current source as an IC has, until now, remained elusive.
set of issues, especially if high accuracy and stability over temperature are required features. A current source must operate over a wide voltage range, have high DC and AC impedance when connected in series with unknown reac­tance, and exhibit good regulation and a low temperature coefficient. For optimal 2-terminal solutions, no power supply bypass capacitor should be used since it degrades AC impedance.
than 1% initial accuracy and a very low temperature coef­ficient. Output currents can be set from 0.5mA to 200mA, and current regulation is typically 10ppm per volt. The LT3092 operates down to 1.5V or up to 40V. This gives an impedance of 100MΩ at 1mA or 1 MΩ at 100mA. Unlike almost any other analog integrated circuit, special design techniques have been used for stable operation without a supply bypass capacitor, allowing the LT3092 to provide high AC impedance as well as high DC impedance. Tran­sient and start-up times are about 20µs.
Linear Announces New Quad PSE Controller for PoE+
Last month, Linear Technology held press meetings in the US, Europe and Asia to introduce the LTC4266, a 4-port Power over Ethernet (PoE) controller for Power Sourcing Equipment (PSE), designed to meet the IEEE 802.3at re­quirements of 25.5W or proprietary higher power levels. Next-generation PoE applications call for more power to support demanding features, while increasing power ef­ficiency in an effort to be more green and reduce costs.
cabling and is fully compliant with the new IEEE 802.3at PoE+ standard and backward compatible with the prior IEEE 802.3af PoE standard. To help conserve power, the LTC4266 delivers the lowest-in-industry heat dissipation by using low R eliminating the need for expensive heat sinks and provid­ing a more robust PSE solution.
plications, including next-generation switches, routers, hubs and midspans. Users will appreciate the extremely low power dissipation, which simplifies thermal design when compared to designs that use PSEs with more fragile, normally higher R
On the surface, current source design appears relatively
The desirable 2-terminal current source brings its own
The LT3092 meets these expectations. It has better
The LTC4266 provides up to 100W over 4-pair Ethernet
MOSFETs and 0.25Ω sense resistors,
DS(ON)
The LTC4266 is suitable for a wide variety of PSE ap-
, MOSFETs.
DS(ON)
L
2
2
Linear Technology Magazine • June 2009
DESIGN FEATURES L
EFFICIENCY (%)
I
LOAD
(mA)
200
98
93
300 400 500 600 700 800 900 1000
94
94
95
95
96
VIN = 12V V
IN
= 24V
SENSE
LT3757
V
IN
V
IN
4.5V TO 36V
4.7µF 50V X5R
4.7µF 10V X5R
10µF
50V
X5R
C1
22µF
50V
V
OUT
–5V 3A
0.01Ω
M1 Si7850
42.2k
GATE
FBX
GND
INTV
CC
SHDN/UVLO
SYNC
RT SS
V
C
215k
100k
0.1µF
10nF
8.45k
L1
6.8µH L2
6.8µH
D1
PDS1045
C1: SANYO 50CE22BS L1, L2: VISHAY IHLP4040DZ-11
105k 1%
20k 1%
100µF
6.3V, X5R s2
+
EFFICIENCY (%)
I
LOAD
(mA)
0
88
86
72
500 1000 1500 2000 2500 3000
74
76
82
78
80
84
VIN = 5V V
IN
= 12V
V
IN
= 36V
LT3757/58, continued from page 1
Internal High Voltage LDO
In high voltage applications, the LT3757 and LT3758 eliminate the need for an external regulator or a slow-charge hysteretic start scheme through the integration of an onboard linear regulator, allowing simple start-up and biasing. This regulator generates INTVCC, the local supply that runs the IC from the converter input VIN. The internal LDO can op­erate the IC continuously, provided the input voltage and/or MOSFET gate charge currents are low enough to avoid excessive power dissipation in the part.
When the INTVCC pin is driven externally above its regulated voltage during operation—from the input, the output or a third winding—the internal LDO is automatically turned off, reducing the power dissipation in the IC. The LDO also provides internal current limit function to protect IC from excessive on-chip power dis­sipation. The current limit decreases as VIN increases. If the current limit is exceeded, the INTVCC voltage falls and triggers the soft-start.
Sensing Output Voltage Made Easier
Unlike traditional controllers, which can only sense positive outputs, the LT3757 and LT3758 have a novel FBX pin architecture that simplifies the design of inverting and non-inverting
converters. The LT3757 and LT3758 each contain two internal error am­plifiers; one senses positive outputs and the other negative. When the converter starts switching and the output voltage starts ramping up or down, depending on the topologies, one of the error amplifiers seamlessly takes over the feedback control, while the other becomes inactive.
The FBX pin can be connected directly to a divider from either a positive output or a negative output. This direct connection saves space and expense by eliminating the traditional glue circuitry normally required to level-shift the feedback signal above ground in negative converters. The power supply designer simply decides the output polarity he needs, the topol­ogy he wants to use and the LT3757 or LT3758 does the rest.
Precision UVLO Voltage and Soft-Start
Input supply UVLO for sequencing or start-up over-current protection is easily achieved by driving the UVLO with a resistor divider from the VIN supply. The divider output produces
1.25V at the UVLO pin when VIN is at the desired UVLO rising threshold volt­age. The UVLO pin has an adjustable input hysteresis, which allows the IC to resist a settable input supply droop before disabling the converter. During a UVLO event, the IC is disabled and VIN quiescent current drops to 1µA or lower.
Figure 2. Efficiency of the converter in Figure 1
The SS pin provides access to the soft-start feature, which reduces the peak input current and prevents out­put voltage overshoot during start-up or recovery from a fault condition. The SS pin reduces the inrush current by not only lowering the current limit but also reducing the switching frequency. In this way soft-start allows the output capacitor to charge gradually towards its final value.
Adjustable/Synchronizable Switching Frequency
The operating frequency of the LT3757 and LT3758 can be programmed from 100kHz to 1MHz range with a single resistor from the RT pin to ground, or synchronized to an external clock via the SYNC pin.
The adjustable operating frequency allows it to be set outside certain frequency bands to fit applications that are sensitive to spectral noise.
Linear Technology Magazine • June 2009
Figure 3. A 4.5V–36V to –5V at 3A inverting converter
Figure 4. Efficiency of the converter in Figure 3
3
L DESIGN FEATURES
SENSE
LT3758
V
IN
V
IN
18V TO 72V
C
IN
1µF × 2
INTV
CC
C
OUT
100µF × 2
V
OUT
–3.3V 2A
0.04Ω
M1
Si4848
36.5k
GATE
FBX
GND
SHDN/UVLO
SYNC
RT SS
V
C
t
t
t
105k
8.66k
0.1µF
10k
2.2nF
T1
PA1277NL
BAS516
BAV21W
D1
UPS840
31.6k
10k
4.7nF
4.7µF
10k
51.1Ω
EFFICIENCY (%)
LOAD CURRENT (mA)
100
95
55
200 300 400 500 600 700 800 900 1000
60
70
85
75
80
90
VIN = 18V V
IN
= 24V
V
IN
= 36V
V
IN
= 48V
V
IN
= 72V
SENSE
LT3758
V
IN
V
IN
18V TO 72V
4.7µF 100V
V
OUT
24V 1A
0.02Ω
M1 FDMS2572
42.2k
GATE
FBX
GND
INTV
CC
SHDN/UVLO
SYNC
RT SS
V
C
232k
20k
0.1µF
100pF
2.2µF 100V
4.7nF 4.7nF
30.9k
L1B
L1A WURTH 744 870 470
D1
PDS3100
280k 1%
20k 1%
C
OUT1
22µF 35V x2
C
OUT2
3.3µF 25V, X5R
+
Figure 5. A 18V–72V input, 24V/1A output SEPIC converter
Figure 6. Efficiency of the converter in Figure 5
In space constrained applications, higher switching frequencies can be used to reduce the overall solution size and the output ripple. If power loss is a concern, switching at a lower frequency reduces switching losses, improving efficiency.
Current Mode Control
The LT3757 and LT3758 use a cur­rent mode control architecture to enable a higher supply bandwidth, thus improving response to line and load transients. Current mode control also requires fewer compensation components than voltage mode con­trol architectures, making it much easier to compensate over all operating conditions.
A 10V–30V Input, 48V/1A Output Boost Converter
Figure 1 shows a 48V, 1A output converter that takes an input of 10V to 30V. The LT3757 is configured as a boost converter for this applications where the converter output voltage is higher than the input voltage. Figure 2 shows the efficiency for this converter.
A 4.5V–36V Input, –5V/3A Output Inverting Converter
Figure 3 shows the LT3757 in an in­verting converter that operates from a
4.5V to 36V input and delivers 3A to a –5V load. The negative output can be either higher or lower in amplitude than the input. It has output short-
4
circuit protection, which is further enhanced by the frequency foldback feature in the LT3757. The 300kHz operating frequency allows the use of small inductors. The ceramic capacitor used for the DC coupling capaci­tor provides low ESR and high RMS current capability. The output power can easily scaled by the choice of the components around the chip without modifying the basic design. Figure 4 shows the efficiency for this converter at different input voltages.
An 18V–72V Input, 24V/1A Output SEPIC Converter
A SEPIC converter is similar to the inverting converter in that it can step up or step down the input, but with a positive output. It also offers output
Figure 7. 18V–72V input, –3.3V/2A output flyback converter
disconnect and short-circuit protec­tion. Figure 5 illustrates an 18V–72V input, 24/1A output SEPIC power supply using LT3758 as the controller. Figure 6 shows the efficiency for this converter at different input voltages.
An 18V–72V Input, –3.3V/2A Output Flyback Converter
Figure 7 shows the LT3758 in a non­isolated flyback converter with an 18V to 72V input voltage range and a –3.3V / 2A output. It provides robust output short-circuit protection thanks to the frequency foldback feature in the LT3758. The circuit can also be used for different negative voltages simply by changing the value of the resistor divider on the FBX pin.
continued on page 21
Linear Technology Magazine • June 2009

DESIGN FEATURES L

SW
V
IN
V
IN
7.5V TO 32V (40 MAX)
CLP
RNG/SS
BOOST
SENSE
BAT
NTC
TIMER
CMPSH1-4
CMSH3-40MA
1µF
10µF
6.8µH
0.05Ω
10µF
LT3650-4.2
Li-Ion CELL
+
SHDN
CHRG
FAULT
GND

Charge Li-Ion Batteries Directly from High Voltage Automotive and Industrial Supplies Using Standalone Charger in a 3mm × 3mm DFN

Introduction
Growth of the portable electronics market is in no small part due to the continued evolution of battery ca­pacities. For many portable devices, rechargeable Li-Ion batteries are the power source of choice because of their high energy density, light weight, low internal resistance, and fast charge times. Charging these batteries safely and efficiently, however, requires a relatively sophisticated charging system.
One additional problem faced by battery charger designers is how to deal with relatively high voltage sources, such as those found in industrial and automotive applications. In these environments, system supply volt­ages exceed the input ranges of most charger ICs, so a DC/DC step-down converter is required to provide a local low voltage supply for the charger IC. The LT3650 standalone monolithic switching battery charger does not need this additional DC/DC converter. It directly accepts input voltages up to 40V and provides charge currents as high as 2A. It also includes a wealth of advanced features that assure safe battery charging and expand its ap­plicability.
The LT3650 includes features that minimize the overall solution size, requiring only a few external compo­nents to complete a charger circuit. A fast 1MHz switching frequency allows the use of small inductors, and the IC is housed inside a tiny 3mm × 3mm DFN12-pin package. The IC has built­in reverse current protection, which blocks current flow from the battery back to the input supply if that supply is disabled or discharged to ground, so a single-cell LT3650 charger does not require an external blocking diode on the input supply.
A Charger Designed for Lithium-Ion Batteries
A Li-Ion battery requires constant­current/constant-voltage (CC/CV) charging system. A Li-Ion battery is initially charged with a constant current, generally between 0.5C and 1C, where C is the battery capacity in ampere-hours. As it is charged, the battery voltage increases until it approaches the full-charge float voltage. The charger then transitions into constant voltage operation as the charge current is slowly reduced. The LT3650-4.1 and LT3650-4.2 are designed to charge single-cell Li-Ion

by Jay Celani

batteries to float voltages of 4.1V and
4.2V, respectively. The LT3650-8.2 and LT3650-8.4 are designed to charge 2-cell battery stacks to float voltages of 8.2V and 8.4V.
Once the charge current falls below one tenth of the maximum constant charge current, or 0.1C, the battery is considered charged and the charg­ing cycle is terminated. The charger must be completely disabled after terminating charging, since indefinite trickle charging of Li-Ion cells, even at miniscule currents, can cause battery damage and compromise battery sta­bility. A charger can top-off a battery by continuing to operate as the cur­rent falls lower than the 0.1C charge current threshold to make full use of battery capacity, but in such cases a backup timer is used to disable the charger after a controlled period of time. Most Li-Ion batteries charge fully in three hours.
The LT3650 addresses all of the charging requirements for a Li-Ion battery. The IC provides a CC/CV charging characteristic, transitioning automatically as the requirements of the battery change during a charging cycle. During constant-current op­eration, the maximum charge current
Figure 1. An LT3650 standalone battery charger is small and efficient.
Linear Technology Magazine • June 2009
Figure 2. A single-cell 2A Li-Ion battery charger configured for C/10 charge termination
5
L DESIGN FEATURES
I
BAT
(A)
0
EFFICIENCY (%)
80
90
100
70
60
0.5
1
1.5
2
VIN = 12V
VIN = 20V
V
BAT
(V)
CHARGE CURRENT (A)
1.0
1.2
1.4
1.6
1.8
2.0
0.6
0.8
0
0.2
0.4
3.0 3.22.6 2.8
3.4
3.8 4.0 4.23.6
FAULT
CHG
V
IN
10k
10k
LT3650
Figure 3. Battery charge current vs BAT pin voltage for the charger shown in Figure 2
provided to the battery is program­mable via a sense resistor, up to a maximum of 2A. Maximum charge current can also be adjusted using the RNG/SS pin. The charger transitions to constant-voltage mode operation as the battery approaches the full-charge float voltage. Power is transferred through an internal NPN switch ele­ment, driven by a boosted drive to maximize efficiency. A precision SHDN pin threshold allows incorporation of accurate UVLO functions using a simple resistor divider.
Charge Cycle Termination and Automatic Restart
A LT3650 charger can be configured to terminate a battery charge cycle using one of two methods: it can use low charge current (C/10) detection, enabled by connecting the TIMER pin to ground, or terminate based on the onboard safety timer, enabled by connecting a capacitor to the TIMER pin. After termination, a new charge cycle automatically restarts should the battery voltage fall to 97.5% of the float voltage.
is selected, the LT3650 terminates a charging cycle when the output current has dropped to 1/10 of the
6
When C/10 ter mination mode
Figure 5. Visual charger status is easily implemented using LEDs
A Basic Charger
Figure 2 shows a basic 2A single-cell Li-Ion battery charger that operates from a 7.5V to 32V input. Charging is suspended if the input supply voltage exceeds 32V, but the IC can withstand input voltages as high as 40V without damage. The 2A maximum charge current corresponds to 100mV across the 0.05Ω external sense resistor. This basic design does not take advantage of the status pins, battery temperature
Figure 4. Power conversion efficiency vs charger output current (I charger shown in Figure 2
) for the battery
BAT
programmed maximum. In a 2A charger, for example, the charge cycle terminates when the battery charge current falls to 200mA.
Timer termination, or top-of f charging, is enabled when a capaci­tor is connected to the TIMER pin. The value of the capacitor sets the safety timer duration—0.68µF corre­sponds to a 3-hour cycle time. When timer termination is implemented, the charger continues to operate in constant-voltage mode when charge currents fall below C/10, allowing ad­ditional low current charging to occur until the timer cycle has elapsed, thus maximizing use of the battery capacity. During top-off charging, the CHRG and FAULT status pins communicate “charge complete.” At the end of the timer cycle, the LT3650 terminates the charging cycle.
After charge cycle termination, the LT3650 enters standby mode where the IC draws 85µA from the input sup­ply and less than 1µA from the battery. Both the CHRG and FAULT pins are high impedance during standby mode. Should the battery voltage drop to
97.5% of the float voltage, the LT3650 automatically restarts and initializes a new charging cycle.
Table 1. Status pin state and corresponding operating states
CHRG FAULT Charger Status
High Impedance High Impedance Standby/Shutdown/Top-off
Low High Impedance CV/CC Charging (>C/10)
High Impedance Low Bad Battery Detected
Low Low Temperature Fault
monitoring, or a safety timer features. The battery charging cycle terminates when the battery voltage approaches
4.2V and the charge current falls to 200mA. A new charge cycle is auto­matically initiated when the battery voltage falls to 4.1V.
Safety Features: Preconditioning, Bad Battery Detection, and Temperature Monitor
Li-Ion batteries can sustain irrevers­ible damage when deeply discharged, so care must be taken when charging such a battery. A gentle precondition­ing charge current is recommended to activate any safety circuitry in a battery pack and to re-energize deeply dis­charged cells, followed by a full charge cycle. If a battery has sustained dam­age from excessive discharge, however, the battery should not be recharged. Deeply discharged cells can form copper shunts that create resistive shorts, and charging such a damaged battery could cause an unsafe condi­tion due to excessive heat generation. Should a deeply discharged battery be encountered, a battery charger must be intelligent enough to determine whether or not the battery has sus­tained deep-discharge damage, and avoid initiating a full charge cycle on such a damaged battery.
Linear Technology Magazine • June 2009
DESIGN FEATURES L
CLP
SYSTEM LOAD
INPUT SUPPLY
V
IN
R
CLP
LT3650
SW
V
IN
CLP
RUN/SS
BOOST
SENSE
BAT
NTC
TIMER
1N914
CMSH3-40MA
SYSTEM LOAD
1µF
6.8µH
0.057
LT3650-X
GND
10µF
Li-Ion
CELL
10k
INPUT SUPPLY
12V TO 32V
(40V MAX)
BZX384-C9V1
(9.1V)
10µF
10µF
0.05Ω
SHDN
CHRG
FAULT
10k
36k
3k
10k
0.68µF
+
0.1µF
The LT3650 employs an automatic precondition mode, which gracefully initiates a charging cycle into a deeply discharged battery. If the battery volt­age is below the precondition threshold of 70% of the float voltage, the maxi­mum charge current is reduced to 15% of the programmed maximum (0.15C) until the battery voltage rises past the precondition threshold.
If the battery does not respond to the precondition current and the battery voltage does not rise past the
temperature, and suspends charging should the temperature fall outside of
the safe charging range. precondition threshold, a full-current charge cycle does not initiate.
If the safety timer is used for ter­mination, the LT3650 also enables deep-discharge damage detection and incorporates a “bad battery” detection fault. Should the battery voltage remain below the precondi­tion threshold for 1/8 of the charge cycle time (typically 22.5 minutes), the charger suspends the charging cycle and signals a “bad battery” fault on the status pins. The LT3650 main­tains this fault state indefinitely, but automatically resets itself and starts a new charging cycle if the damaged battery is removed and another battery is connected.
Li-Ion batteries have a relatively narrow temperature range where they can be safely charged. The LT3650 has a provision for monitoring battery
Figure 7. A single cell Li-Ion 2A battery charger with 3 hour safety timer termination, LED status indicators, temperature sensing, low input voltage charge current foldback, and input supply current limit
Linear Technology Magazine • June 2009
is enabled by connecting a 10k (B =
3380) NTC thermistor from the IC’s NTC pin to ground. This thermistor must be in close proximity to the bat­tery, and is generally housed in the battery case. This function suspends a charging cycle if the temperature of the thermistor is greater than 40°C or less than 0°C. Hysteresis corresponding to 5°C on both thresholds prevents mode glitching. Both the CHRG and FAULT status output pins are pulled low dur­ing a temperature fault, signaling that the charging cycle is suspended. If the safety timer is used for termination, the timer is paused for the duration of a temperature fault, so a battery receives a full-duration charging cycle, even if that cycle is interrupted by the battery being out of the allowed temperature range.
Figure 6. R supply current limit
Under/overtemperature protection
sets the input
CLP
Status Indicator Pins
The status of a LT3650 charger is com­municated via the state of two pins: CHRG and FAULT. These status pins are open-collector pull-down, report­ing the operational and fault status of the battery charger. CC/CV charging is indicated while charge currents are greater than 1/10 the programmed maximum charge current. The status pins also communicate bad battery and battery temperature fault states. Table 1 shows a fault-state matrix for these two pins.
The status outputs can be used as digital status signals in processor­controlled systems, and/or connected to pull current through an LED for visual status display. The status pins can sink currents up to 10mA and can handle voltages as high as 40V, so a visual display can be implemented by simply connecting an LED and series resistor to VIN.
Maximum Charging Current Programming and Adjustment
Maximum charge current is set us­ing an external sense resistor placed between the BAT and SENSE pins of the LT3650. Maximum charge current corresponds to 100mV across this re­sistor. The LT3650 supports maximum charge currents up to 2A, correspond­ing to a 0.05Ω sense resistor.
The LT3650 includes two control pins that allow reduction of the pro­grammed maximum charge current. The RNG/SS pin voltage directly af­fects the maximum charge current such that the maximum voltage al­lowed across the sense resistor is 1/10 the voltage on RNG/SS for RNG/SS < 1V. This pin sources a constant 50µA, so the voltage on the pin can be programmed by simply connecting a resistor from the pin to ground. A capacitor tied to this pin generates a voltage ramp at start-up, creating a soft-start function. The pin voltage can be forced externally for direct control over charge current.
The IC includes a PowerPath™ control feature, activated via the CLP pin, which acts to reduce battery charge current should the load on a
continued on page 38
7
16
20
39
+
+
+
ENABLE
V
IN3
SW3
FB3
GND
37
I
LIM0
30
CHRG
1
CLPROG
3
NTCBIAS
4
NTC
6
OVSENS
V
C
5
OVGATE
38
I
LIM1
11
ENOTG
10
EN1
22
EN2
19
EN3
12
DV
CC
14
SDA
13
SCL
1A 2.25MHz
BUCK
REGULATOR
17
24
25
ENABLE
V
IN2
SW2
FB2
400mA 2.25MHz
BUCK
REGULATOR
23
8
7
ENABLE
V
IN1
29
PROG
32
BAT
15mV
0.3V
3.6V
IDEAL
1.18V
OR 1.15V
+
5.1V
SW1
FB1
21
RST3
400mA 2.25MHz
BUCK
REGULATOR
2.25MHz
BIDIRECTIONAL
PowerPath SWITCHING REGULATOR
9
D/A
D/A
D/A
4
4
4
I2C PORT
I
LIM
DECODE
LOGIC
CC/CV
CHARGER
3.3V LDO
CHARGE
STATUS
OVP
27
26
28
WALL
DETECT
V
C
CONTROL
31
IDGATE
33
V
OUT
SW
ACPR
WALL
+
+
+
BATTERY
TEMPERATURE
MONITOR
SUSPEND LDO
500µA/2.5mA
36
LDO3V3
2
35
V
BUS
34
V
BUS
L DESIGN FEATURES

Power Management IC Combines USB On-The-Go and USB Charging in Compact Easy-to-Use Solution

by George H. Barbehenn and Sauparna Das

Introduction
The USB interface was originally designed so that the device providing power (an “A” device) would act as the host and the device receiving power (a “B” device) was the peripheral. The A plug of the USB cable would always connect to the host device and the B plug would connect to the peripheral. The USB On-The-Go (OTG) standard, however, removes that restriction, so that the B device can now become a host and the A device can act as a peripheral.
In the USB specification, standard hosts and hubs are limited to providing 500mA to each downstream device, but if a device is designated as a USB charger, it can supply up to 1.5A. USB chargers come in two flavors. A “dedi­cated charger” is a charger that is not capable of data communication with the attached B device. A ”host/hub charger” is a charger that is capable of data communications with attached B devices.
When USB OTG functionality is combined with a USB battery charger in an end-user product, power can flow in both directions, with relatively complicated logic and handshaking steering the flow. To implement a robust solution, an integrated USB battery charger and power manager is a necessity. This article shows how to use the LTC3576 USB power man­agement IC to easily combine USB On-The-Go functionality and battery charger capability into a single por­table product.
Overview of the LTC3576
The LTC3576 provides the power resources needed to implement a por­table device with USB OTG and USB battery charger detection capabilities (see block diagram in Figure 1). The USB input block contains a bidirec-
8
Figure 1. The LTC3576 combines USB charging and USB On-The-Go by using bidirectional DC/DC conversion from V
BUS
to V
OUT
Linear Technology Magazine • June 2009
DESIGN FEATURES L
< 6.5µF
ENOTG
MINI/MICRO A/B
MINI/MICRO A PLUG
OTG
COMPATIBLE
DEVICE SUCH
AS LTC3576
OTG
COMPATIBLE
BUSS
TRANSCEIVER
A DEVICE
B DEVICE
MINI/MICRO A/B
MINI/MICRO A PLUG
ENOTG
OTG
COMPATIBLE
DEVICE SUCH
AS LTC3576
OTG
COMPATIBLE
BUSS
TRANSCEIVER
VBUS
D+
D–
ID
GND
VBUS
D+
D–
ID
GND
3.3V
FOR LOW SPEED
ONLY
FOR FULL/HIGH SPEED ONLY
3.3V
< 6.5µF
ATTACH PHASE
PHYSICAL CONNECTION
OF DEVICES
CONNECT PHASE
DETECT VOLTAGE LEVELS ON
D+/D– TO DETERMINE DATA SPEED AND POWER LEVELS
ENUMERATION PHASE
SOFTWARE
HANDSHAKE
Figure 2. USB On-The-Go system diagram
Figure 3. USB sequence of events at start-up
tional switching regulator between V
BUS
from the USB input, this regulator op­erates as a step-down converter. Using the Bat-Track™ charging technique, the switching regulator sets the volt­age at V very efficient charging solution. When operating as an OTG A device, the regulator acts as a step-up converter by taking power from V 5V on V
The LTC3576 also has overvoltage protection and can be used with an external HV Buck regulator to provide V
OUT
switching regulator can take power from the HV buck regulator to supply power to the USB connection.
In addition, the LTC3576 provides two 400mA and one 1A step-down
1.5kΩ to 3.3V on D– during Connect for
1.5kΩ to 3.3V on D+ during Connect for
Full/High Speed, measure voltage on D–
Linear Technology Magazine • June 2009
and V
. When power is coming
OUT
OUT
BUS
to V
.
+ 0.3V, providing a
BAT
OUT
to produce
. In OTG mode, the bidirectional
Table 1. Load power signaling during Attach and Connect
Voltage on D–
with VDAT_SRC on D+ during Attach
Low Speed, measure voltage on D+
switching regulators for generating three independent voltage rails for the portable device. The LTC3576 allows all three step-down switching regulator output voltages to be enabled/disabled and adjusted over a 2:1 range via I2C. All three step-down regulators feature pulse-skipping mode, Burst Mode
®
operation and LDO mode, which can also be adjusted on-the-fly via I
2
C.
Mode Detection
The USB specification allows for a number of different modes of operation for products supporting both the USB OTG specification1 and the battery charger specification2. Figure 2 shows a typical OTG system and Figure 3 shows the sequence of events that occur when the USB cable is plugged in. The product can be a B device
I
BUS
Host/Hub
< 500mA
0V 0.5V–0.7V 0.5V–0.7V
> 2V < 0.8V
> 2V < 0.8V
Dedicated Charger
I
BUS
< 1.5A
and can draw up to 100mA, 500mA, 900mA or 1.5A, depending on the type of A device powering V
, as shown
BUS
in the Table 1.
When an OTG device has a micro/ mini-A plug connected to its micro/ mini-AB connector, the OTG device becomes the A device and starts off as the host. The OTG A device supplies power to V
, as any other host A
BUS
device would, when requested by an attached peripheral or OTG B Device. As an A device, the LTC3576 can sup­ply up to 500mA
The USB OTG specification provides two means for a B device to signal to the A device that it wants power. The B device may drive the V
line above
BUS
2.1V, momentarily, or it may signal by driving the D+ or D– signal lines. The D+/D– signaling method could be
Host/Hub Charger
I
< (LS,FS < 1.5A/HS < 0.9A)
BUS
9
L DESIGN FEATURES
R5
7.68k
C
C1
1500pF
V
PROCESSOR
M3
UNLESS NOTED, RESISTORS: OHMS, 0402 1% 1/16 WATT
* THREE 1Ω, 5% RESISTORS IN PARALLEL
CAPACTORS: µF, 0402, 10% 25V
D2, D3: 1N4148
L1: 1098AS-2R0M
L2, L3: 1098AS-4R7M
L4: LPS4018-3R3MLC
M2, M3, M6: NDS0610
M4, M5, M7: 2N7002L
Q1, Q2, Q3: MMBT3904LT1
DV
CC
4.35V TO 5.5V
NON-OPERATING FAULT TOLERANCE
TO 30V CONTINUOUS
47k
10k
100k 100k
VBUS
D–
D+
IO
GNDSHGND
IDPUEN
FSPUEN
VBATVEN
VBATV
1ACHARGEEN
BAT
J2
DF3-3P-2DSA
GND
NTC-EXT
V
PROCESSOR
M2
V
PROCESSOR
V
PROCESSOR
V
PROCESSOR
V
PROCESSOR
3.6V AT
400mA
V
BUS
47k 15k 15k
V
BAT
M6
M7
47k
2.00k 2.00k
10k
10k
M4
BATTERY CHARGER HANDSHAKE
M5
U2B
LTC202
Q1
Q3
44.2k
D2
D3
100k
100k
100k
LEAKAGE
CURRENT
MUST BE
<400nA
6.2k
PROGV
CLPROGV
SCL
SDA
DV
CC
RST3
CHRG
VDAT_SRCEN
IDAT_SINKEN
D-V
VBUSV
D–
D+
HUBEN
IDV
DV
CC
I
DAT_SINK
V
DAT_SRC
4.7k
4.7k
100k
1.5k
3.01k
4.7µF
50V
22µF
6.3V
1µF
10V
22µF
6.3V
10µF
6.3V
0.1µF
16V
3.3V
U2A
LTC202
“V” SUF FIX
INDICATES
A/D INP UT
VC
WALL
ACPR
LD03V3
OVSENS
OVGATE
ILM0
ILM1
V
BUS
ENOTG
EN1
EN2
EN3
V
OUT
V
OUT
V
BAT
SW
IDGATE
BAT
V
IN1
SW1
FB1
CHRG
RST3
DVCC
SDA
SCL
CLPROG
PROG
NTCBIAS
NTC
M1
Si2306BDS
M8
Si2333DS
100µF
6.3V
0.337*
U1
LTC3576EUFE
L4
3.3µH LEAKAGE CURRENT MUST BE < 50nA
0.1µF
16V
L3
4.7µH
2.2µF
6.3V
1.02M
324k
12pF
50V 5%
3.3V AT
400mA
10µF
6.3V
V
IN2
SW2
FB2
L2
4.7µH
2.2µF
6.3V
1.02M
R23
324k
18pF
50V 5%
1.8V
AT1A
22µF
6.3V
V
IN1
SW3
FB3
GND
L1
2.0µH
2.2µF
6.3V 402k
324k
27pF
50V 5%
Q2
J1
USBMICRO-AB
µC
10
Figure 4. Portable system with OTG and battery charger support
Linear Technology Magazine • June 2009
DESIGN FEATURES L
V
IH
V
(D+ or D–)
V
BUS
V
IL
5V
2.1V
0V
100ms
7.5ms
4.9s
B DEVICE SIGNALING
A DEVICE DELIVERING V
USB
detected by an OTG compatible USB module on the system microcontroller (µC ). The V
signaling method could
BUS
be detected via an A/D on the µC. The LTC3576 bidirectional switching regulator is then enabled as a step-up converter (OTG mode) by setting the appropriate bit in the control registers via I2C.
Implementing a System for USB OTG and Battery Charging
Figure 4 shows an application for a por­table device that supports both USB battery charging and USB OTG.
When IDPUEN is low, the ID pin is pulled up via R5, and if IDV is > 3V then it is configured to be a B device. If IDV is < 0.5V then it is configured to be an A device. The components enclosed in the box labeled “battery charger handshake” enable com­munication of the power capabilities depending on whether the portable device is configured as an A device or a B device. During the Attach phase, if the portable device is a B device, it can apply V
DAT_SRC
D+ line, load the D– line with I (50µA~150µA), and measure the re­sultant voltage on D– via D–V. If the voltage is 0, the A device is a Host/Hub, if the voltage is V device is a USB Charger.
During the Connect phase, FSPUEN is pulled low to apply 3.3V to D+, indicating a full/high speed device. At the same time the voltage on the D– line is read again via D–V. If it is less than 0.8V, then the A device is a Host/Hub Charger. If the voltage on D–V is above 2V, then the A device is a Dedicated Charger.
Linear Technology Magazine • June 2009
(0.5V~0.7V) to the
DAT_SRC
Figure 5. Session Request Protocol timing reference
then the A
DAT_SINK
For OTG functionality, if the por­table device is configured as an A device, then it must drive V V
, which in this case is powered
OUT
BUS
from
from the battery. Since the LTC3576 is capable of supplying 500mA as an A device, the µC asserts HUBEN to indi- cate it is a Host/Hub. The bidirectional switching regulator in the LTC3576 is enabled by setting the appropriate bit in the control registers via the I2C port. If the B device drawing current from the V
line goes idle, then the
BUS
OTG A device may turn off the V voltage to conserve the battery. When the B device needs the V
voltage
BUS
to be present at some later time, it can request that the A device again drive V
by turning the bidirectional
BUS
switching regulator back on. It can do this by signaling on the D+ or D– lines or by driving the V
line to > 2.1V
BUS
(see Figure 5).
The Host A device only needs to respond to one of two SRP signaling methods. However, since not all USB engines respond to the D+/D– signal­ing, the V
line is sensed to check if
BUS
it is higher than 2.1V via the VBUSV A/D input.
When the portable device’s µC de­tects that the B device is requesting power on V
, either by sensing the
BUS
D+/D– signaling or by sensing that V
has been driven higher than 2.1V,
BUS
it should again turn on the OTG step­up converter in the LTC3576.
The PROG (PROGV) and BAT (VBATV) pins allow a Coulomb counter to be implemented in the µC. Read­ing the BAT voltage requires that the sensing divider be enabled by setting VBATVEN low. This ensures that the sense divider network does not dis-
1
charge the battery when the battery voltage isn’t being measured.
The default battery charge cur­rent has been set to 500mA, but can be increased to 1A by asserting the 1AchargeEN signal. This turns on M7, halving the PROG resistance and in­creasing the charge current. The input current limit will need to be set to 10X mode (1A) using the I2C port.
The optional network of C14 and R27/R28/R29 suppresses ripple on the BAT pin (and consequently on the V
BUS
pin) if there is no battery present.
BUS
This ripple can be in the tens of mV. While this will not damage anything, it may be desirable to suppress this signal.
The CLPROG (CLPROGV) and CHRG signals are often useful for housekeeping tasks in the µC.
The LTC3576 has an overvoltage protection function that controls M1, and protects the system from excessive voltages on the USB (J1) connector. Because the A/D is configured to moni­tor V
, it must also be protected by
BUS
D1 from excessive voltages.
The LDO3V3 regulator is configured to power the µC in low power mode (<20mA). When the µC needs to leave low power mode it first enables Buck Regulator 2, which will provide up to 400mA.
Conclusion
The LTC3576 is a versatile PMIC consisting of a bidirectional power manager, overvoltage protection, three step-down switching regulators and a controller for an external high volt­age step-down switching regulator. In conjunction with a few support components, the LTC3576 allows the implementation of a complete power management system for portable de­vices that support both USB OTG and USB battery charging.
Bibliography
1
”On-The-Go Supplement to the USB Specification”,
Revision 1.3
2
“Battery Charging Specification”, Revision 1.0
3
www.usb,org/developers/docs
L
11
L DESIGN FEATURES
LTC3101
BUCK-BOOST
LDO
ON/OFF
AC
ADAPTER
USB
or
HOT SWAP OUT
3.xV AT 300 to 800mA
1.xV AT 350mA
1.xV AT 350mA
1.8V AT 50mA
3.xV AT 100mA
x.xV AT 200mA
TRACKING OUT
LI-ION
USB
BAT

Power Management IC with Pushbutton Control Generates Six Voltage Rails from USB or 2 AA Cells Via Low Loss PowerPath Topology

Introduction
As the complexity of portable electronic devices continues to increase, the de­mands placed on power supplies, and their designers, expand dramatically. Not only must typical power systems accommodate multiple input sources, with voltages as low as 1.8V for two AA cells, but they must also provide an increasing number of independent output rails to support a wide range of requirements—for memory, micro­processors, backlights, audio and RF components. To further complicate matters, expanding feature sets add up to increased power dissipation, making it important to optimize overall power system efficiency. This is particularly challenging given that the constant drive to minimize the required board area and profile height of the power system is at direct odds with improv­ing efficiency.
The LTC3101 addresses all of these challenges with a single-IC power management solution that allows a designer to easily maximize overall power system efficiency while minimiz­ing space requirements. The LTC3101 can generate six power rails by inte­grating three synchronous switching converters, two protected switched
Figure 2. Complete portable power
solution with a 16mm × 19mm footprint
12
by John Canfield
Figure 1. Six output rails, a low loss PowerPath and integrated pushbutton control
power outputs, and an LDO. Its inte­grated low loss PowerPath™ topology allows each switching converter to run directly from either of two input power sources.
Two 350mA, high efficiency low voltage rails, typically used to power processors and memory, are generated by synchronous buck converters. Each converter is able to operate down to an input voltage of 1.8V thereby enabling single stage conversion from any input power source.
A single inductor buck-boost converter generates a high efficiency intermediate output rail, typically at 3V or 3.3V, and is able to operate from either input power source and with input voltages that are above, below, or even equal to the output regulation voltage. The buck-boost converter can supply a 300mA load at 3.3V for battery voltages down to 1.8V and an 800mA load for input voltages of 3.0V and greater.
Two always-alive outputs—MAX, which tracks the higher voltage input power source and LDO, a fixed 1.8V
output—provide power to critical functions that must remain powered under all conditions. An integrated pushbutton controller with program­mable µP reset generator provides complete ON/OFF control using only a minimal number of external compo­nents while independent enables allow total power-up sequencing flexibility. This complete portable power solution is packaged in a single low profile 24­lead 4mm × 4mm QFN package and the entire power supply, including all external components, occupies a PCB area of less than 3cm2 as shown in Figure 2.
Zero Loss PowerPath Topology Maximizes Efficiency
Although rechargeable Li-Ion and Li-Polymer batteries are the leading chemistries for powering portable devices due to their high energy den­sity and long cycle life, many portable devices continue to be powered by alkaline and NiMH cells. This allows indefinite periods of use away from a
Linear Technology Magazine • June 2009
BAT1 USB1
C
RS
ENA1 ENA2 ENA3
PWRKEY
PWRON
PWM
PBSTAT
RESET
USB2
FB3
LDO
SW2
FB2
HSO MAX
10µF
10µF
2 AA
CELLS
USB/WALL
ADAPTER
1.8V TO 5.5V
10µF
1M
V
OUT3
= 3.3V
300mA FOR VIN ≥ 1.8V
800mA FOR VIN ≥ 3V
221k
Hot Swap OUTPUT: 3.3V AT 100mA TRACKING OUTPUT: 200mA
4.7µH
4.7µF
1.8V AT 50mA
V
OUT2
1.8V 350mA
V
OUT1
1.5V 350mA
10µF
221k
110k
4.7µH
SW1
FB1
10µF
221k
147k
4.7µH
0.1µF
ON/OFF
BAT2 SW3A
LTC3101
GND
µP
SW3B OUT3
DIS ENA
+
USB
BAT
+
BUCK V
OUT
USB
BAT
+
BUCK-BOOST
V
OUT
charging socket—which is particularly important for devices intended for use in remote locales such as handheld personal navigation devices or portable medical devices. Voice recorders, digi­tal still cameras and ultra-small video recorders are additional examples of devices that benefit from the ability to operate from a pair of commonly avail­able batteries, rather than requiring the lengthy recharging cycle needed for an internal Li-Ion battery.
Even in portable devices where the primary power source is restricted to AA or AAA form factor cells, there still exist a wide variety of compat­ible chemistries including alkaline, rechargeable alkaline, NiMH and single-use lithium. As a result, the AA/AAA powered device must accom­modate a wide range of input voltages, from 1.8V for two series alkaline cells near end of life, to approximately 3.7V for a pair of fresh non-rechargeable lithium cells. With its wide 1.8V to
5.5V input voltage range, the LTC3101 can easily support all of these bat­tery chemistries. In addition, the LTC3101 is able to operate from a single standard Li-Ion/Polymer cell in cases where recharging is performed independently.
Although rechargeable cells are usually charged outside these types of devices, the power supply must accommodate a secondary tethered power source such as USB or a regu­lated wall adapter. Consequently, the power supply must include a means to generate every power rail from either of two input sources, and the ubiquitous
3.3V rail must be generated from input power sources that can be higher or lower voltage.
In many devices, the capability to handle dual power sources is provided by using discrete power MOSFETs to switch regulator inputs between the two input power sources or by utilizing two regulators for generation of each rail (for example, a buck converter that generates a 3.3V rail from the USB input in conjunction with a boost converter that generates the 3.3V rail from the battery input).
Both of these approaches suffer from significant drawbacks. The par-
Linear Technology Magazine • June 2009
allel converter approach increases system cost and size given that only one converter is ever active at any given time and often suffers from glitches and disruptions to the output rails during the transition between the two input power sources. Similarly, the discrete power switch technique reduces efficiency due to the addition of extra series elements in the power path, increases component count, and can also lead to disruptions in the output rails unless the supply crossover is carefully controlled.
The LTC3101 avoids these prob­lems by using a low loss PowerPath topology as shown in Figure 4, where each converter is able to operate di­rectly from either input power source. In this architecture, each switching converter utilizes an additional power switch, which is connected to the alternate power input. As a result, each converter is able to run with maximum efficiency from either input power source so no efficiency penalty
DESIGN FEATURES L
Figure 3. Typical application
is incurred in supporting dual input power sources.
The total solution area is minimized by the fact that the same inductor is used in either case. In addition, the automatic transition between the two input power sources is seam­less—there is no interruption to any of the output rails. Figure 5 shows the transient response of the buck-boost converter as the input power source transitions from battery power to USB power in response to a live cable plug into a USB port.
Integrated Buck-Boost Provides High Efficiency 3V/3.3V Rail from Any Power Source
In many portable devices an intermedi­ate supply rail, typically regulated to
3.3V, is required to power an RF stage or audio amplifiers. Often this rail is generated from the two series AA cells using a boost converter. However, the higher cell voltage of single-use lithium
Figure 4. The low loss PowerPath architecture
13
L DESIGN FEATURES
OUTPUT
VOLTAGE
200mV/DIV
INDUCTOR
CURRENT
200mA/DIV
V
USB
2V/DIV
100µs/DIV
batteries such as the Energizer e2 brand can cause problems when the battery voltage is significantly higher than the output voltage. Depending on the boost converter utilized, this can result in low efficiency operation or even loss of regulation on the 3.3V rail.
To avoid this problem, the LTC3101 generates the 3.3V rail utilizing a buck-boost converter, which accepts any input voltage in the range 1.8V to
5.5V without sacrificing efficiency. In fact, when operating with a fresh pair of single-use lithium batteries at 3.7V, the LTC3101 buck-boost efficiency is greater than 94% at 150mA load cur­rent. In addition, the same buck-boost converter is able to operate directly from the USB input, so generation of the 3.3V rail requires only a single inductor.
Reverse Blocking LDO Enables Data Retention During Battery Swaps
Many portable electronic devices con­tain critical circuitry such as real time clocks, which must remain powered under all conditions. The MAX and LDO outputs of the LTC3101 are alive as long as either input power source is present, regardless of the state of the pushbutton interface or enable inputs. It is also possible to connect a large capacitor directly to the LDO output to serve as a charge reservoir for powering critical functions during times, such as battery swaps, when both input power sources are tempo­rarily removed. In its reverse blocking state, the maximum reverse current through the LDO is limited to under 1µA in order to preserve charge in the reservoir capacitor.
Figure 5. Buck-boost output voltage transient on USB hot plug
14
MAX and Hot Swap Outputs Power Additional Regulators and Flash Memory Cards
Portable electronic devices often re­quire additional miscellaneous power supplies, such as current regulated drivers for LED backlighting and LDOs for low power rails. Typically these secondary supplies must be functional whenever either input power source is present, so they also require power path control to switch between the two input power sources.
External supplies can take ad­vantage of the LTC3101’s PowerPath control circuit via the MAX output, which continuously tracks the higher voltage input power source. Additional regulators can be directly connected to this output, thus freeing the de­signer from the need to implement an additional switched power path. The MAX output is able to support a 200mA load and is current limited to protect against overload conditions and short circuits.
Many portable electronic devices provide flash memory card inter­faces for use as bulk storage memory. Typical flash memory cards such as Compact Flash (CF) and Secure Digi­tal (SD) formats require a regulated
3.3V supply that is typically capable of providing tens of milliamps. How­ever, many flash memory cards have a significant amount of supply bypass capacitance installed on the card and when hot plugged into a live 3.3V rail, the inrush current required to charge these supply bypass capacitors on the memory card can momentarily drag down the host’s supply, caus­ing disruption to other ICs powered by that rail.
The LTC3101’s dedicated 100mA hot swap output (powered from the buck-boost converter rail) does not have this problem. The independent current limit of the hot swap switch allows flash memory cards to be hot plugged without disruption to the primary 3.3V rail. In addition, the hot swap output is fully short circuit protected to safeguard against ac­cidental shorts at the memory card interface port.
Low Quiescent Current Minimizes Battery Drain
Most portable electronic devices spend significant, if not the majority, of their time in sleep or standby modes. In fact, even when an appliance is off, there is often circuitry that must remain pow­ered, including real time clocks and volatile memory storing configuration settings. The always-alive 1.8V LDO and tracking MAX outputs remain powered whenever either input power source is present allowing them to be utilized for supplying such critical functions. In order to minimize battery discharge during this time, the total quiescent current draw of the LTC3101 with both the MAX and LDO outputs active is reduced to 15µA.
Many portable electronic devices also support a standby mode in which several of the system’s voltage rails must be kept in regulation. Typically, in standby the microprocessor and memory remain powered and the processor is placed in a low current sleep mode enabling the device to re­turn to an active operating state with minimal delay.
In order to minimize battery drain in such modes of operation, all three switching converters in the LTC3101 feature Burst Mode operation, which can be enabled via a dedicated pin. With Burst Mode operation enabled, the buck converters automatically transition from PWM to Burst Mode operation at sufficiently light load (typically 10mA) while the buck-boost converter uses Burst Mode operation at all load currents. In Burst Mode operation with all six output rails maintained in regulation the total quiescent current draw of the LTC3101
Linear Technology Magazine • June 2009
is reduced to only 38µA. In addition,
HSO
(OPTIONAL)
ENA1 ENA2
R
FILT
C
FILT
500µs/DIV
V
OUT
BUCK 1
(1V/DIV)
V
OUT
BUCK 2
(1V/DIV)
V
OUT
BUCK-BOOST
(2V/DIV)
HOT SWAP
(2V/DIV)
500µs/DIV
V
OUT
BUCK 1
(1V/DIV)
V
OUT
BUCK 2
(1V/DIV)
V
OUT
BUCK-BOOST
(2V/DIV)
HOT SWAP
(2V/DIV)
to ensure low supply rail noise, the Burst Mode operation output voltage ripple is typically less than 1% of the regulation voltage of each output rail. All three switching converters can be forced into fixed frequency PWM mode operation to ensure low noise opera­tion while critical system functions are underway.
DESIGN FEATURES L
Figure 6. Default power-up sequencing
Flexible Power-Up Sequencing Options
The LTC3101 provides a variety of sequencing options. Most systems that incorporate multiple power supply rails require that they come into regulation in a certain sequence with specific timing. This is because individual ICs and modules that are powered from multiple rails need particular sequencing to minimize start-up current and ensure predict­able power-up behavior.
Common examples include micro­processors and FPGAs, which often require that the peripheral supply powering the I/O buffers is made available only after the lower voltage core is in regulation. In addition, at the board level, many systems bring up the supplies for peripheral devices only after the processor is powered up to avoid erratic behavior from peripher­als lacking processor oversight.
Each switching converter in the LTC3101 has an internal power-good comparator, which is used internally to sense when that rail is in regula­tion. The default power-up sequence enables the individual outputs in the following order: buck converter 1, buck converter 2, buck-boost converter, and finally the hot swap output. Each converter is enabled once the preced­ing converter in the sequence reaches
regulation (typically 94% of the target output voltage). The default power-up sequence using all converter channels is shown in Figure 6.
If the dedicated enable pin for any switching converter is held low during the pushbutton triggered initiation, that converter is simply skipped in the default power-up sequence, but that channel can still be enabled at a later time. This functionality allows the LTC3101 to implement any arbitrary power-up sequence using few if any external components.
can be accomplished by adding a simple RC filter with the desired time constant between the hot swap output and the buck enables. Notice however, that if the hot swap output is forced to ground, the buck converters will be disabled. If there is a potential for the hot swap output to fall below the enable threshold (typically 0.7V) dur­ing normal operation, then the buck enables can instead be driven through an RC delay from the buck-boost volt­age directly rather than from the hot swap output.
For example, in some systems the
3.3V buck-boost rail must come up first, followed by both buck rails in unison. This can be accomplished by driving the buck enables from the hot swap output, HSO, as shown in Figure 7. The bucks do not power up in the normal sequence since their enables are low to start. Once the buck-boost reaches regulation, the hot swap output is enabled, which in turn enables the two buck converters. Since the hot swap output is not powered until the buck-boost is in regulation, this configuration ensures that the buck converters do not become active until after the buck-boost is in regula­tion, as shown by the waveforms in Figure 8.
If an additional delay is required
Conclusion
The LTC3101 is perfectly suited for the needs of the next generation of extended functionality compact por­table electronic devices.
The job of the power system designer is simplified by its compact solution footprint and ability to generate six commonly required output voltage rails automatically from two indepen­dent wide input voltage range power sources. The LTC3101’s low quiescent current and a high efficiency, low loss PowerPath architecture maximize battery life. A wide range of output voltages, programmable duration µP reset generator, and independent enables offer flexibility and easy cus­tomization.
before the bucks are enabled, this
L
Figure 7. Sequencing the buck enables using the hot swap output rail
Linear Technology Magazine • June 2009
Figure 8. Power-up sequencing, buck-boost followed by the buck outputs
15
L DESIGN FEATURES
ADC
0.1µF
12V
V
OUT
12V
1.5A
20k
10k
12V
330µF
V
DD
UV
OUT
PG
GND
I
MON
LTC4217DHC-12
INTV
CC
TIMER
FLT
AUTO
RETRY
+
TEMPERATURE (°C)
–50
0.9
0.8
0.7
0.6
0.5
0.4
0.3 –25 0 25 50 75 150125100
V
ISET
(V)

Improve Hot Swap Performance and Save Design Time with Hot Swap Controller that Integrates 2A MOSFET and Sense Resistor

Introduction
The LTC4217 Hot Swap controller turns a board’s supply voltage on and off in a controlled manner allowing the board to be safely inserted and removed from a live backplane. No sur­prise there, this is generally what Hot Swap controllers do, but the LTC4217 has a feature that gives it an advan­tage over other Hot Swap controllers. It simplifies the design of Hot Swap systems by integrating the controller, MOSFET and sense resistor in a single IC. This saves significant design time that would otherwise be spent choos­ing an optimum controller/MOSFET combination, setting current limits, and carefully designing a layout that protects the MOSFET from excessive power dissipation.
One significant advantage of an integrated solution over discrete solu­tions is that the current limit accuracy is well known. In discrete solutions, the overall precision of the current limit is a function of adding the tolerances of contributing components, while in the LTC4217, it appears as a single 2A specification.
The integrated solution also sim­plifies layout issues by optimizing MOSFET and sense resistor connec­tions. The inrush current, current limit threshold and timeout can be set to default values with no external
16
components or easily adjusted using resistors and capacitors to better suit a large range of applications. The part is able to cover a wide 2.9V to 26.5V volt­age range and includes a temperature and current monitor. The MOSFET is kept in the safe-operating–area (SOA) by using a time-limited foldback current limit and overtemperature protection.
The LTC4217 can be easily applied in its basic configuration, or, with a few additional external components, set up for applications with special requirements.
Monitoring the MOSFET
The LTC4217 features MOSFET current and temperature monitor­ing. The current monitor outputs a current proportional to the MOSFET current, while a voltage proportional to the MOSFET temperature is avail­able. This allows external circuits to predict possible failure and shutdown the system.
The current in the MOSFET passes through a sense resistor, and the volt­age on the sense resistor is converted to a current that is sourced out the I
pin. The gain is 50µA from I
MON
for 1A of MOSFET current. The output current can be converted to a voltage using an external resistor to drive a
Figure 2. 12V, 1.5A card resident application

by David Soo

Figure 1. V
comparator or ADC. The voltage com­pliance for the I (INTVCC – 0.7V).
The MOSFET temperature corre­sponds linearly to the voltage on the I
pin, with the temperature profile
SET
shown in Figure 1. The open circuit voltage on this pin at room temperature is 0.63V. In addition, the overtem­perature shutdown circuit turns off the MOSFET when the controller die temperature exceeds 145°C, and turns it on again when the temperature drops to 125°C.
12V Application
Figure 2 shows the LTC4217-12 in a
MON
12V Hot Swap application with default settings. The only external component required is the capacitor on the INTVCC pin. The current limit, inrush current control, and protection timer are in­ternally set at levels that protect the integrated MOSFET. The input voltage monitors are preset for a 12V supply using internal resistive dividers from the V pins. The UV condition occurs when VDD falls below 9.23V; OV when VDD exceeds 15.05V.
ply voltage on and off in a controlled
supply to drive the UV and OV
DD
The LTC4217 turns a board’s sup-
Linear Technology Magazine • June 2009
vs temperature
ISET
pin is from 0V to
MON
DESIGN FEATURES L
150k
20k
ADC
224k
0.1µF
20k
12V
12V
10k
0.47µF
330µF
V
OUT
12V
0.8A
V
DD
UV
OUT
FB
PG
GND
I
MON
20k
20k
I
SET
0.1µF
1k
GATE
LTC4217FE
OV
INTV
CC
TIMER
FLT
+
140k
20k
FB VOLTAGE (V)
0
0
CURRENT LIMIT VALUE (A)
0.5
1.0
1.5
2.0
2.5
0.2 0.4 0.6 0.8 1.0 1.2
t1 t2
SLOPE = 0.3V/ms
GATE
OUT
VDD + 6.15
V
DD
manner, allowing the board to be safely inserted and removed from a live backplane. Several conditions must be present before the internal MOSFET can be turned on. First the VDD supply exceeds its 2.73V undervoltage lockout level and the internally generated IN­TVCC crosses 2.65V. Next the UV and OV pins must indicate that the input power is within the acceptable range. These conditions must be satisfied for the duration of 100ms to ensure that any contact bounce during the insertion has ended.
The MOSFET is then turned on by a controlled 0.3V/ms gate ramp as shown in Figure 3. The voltage ramp of the output capacitor follows the slope of the gate ramp thereby setting the supply inrush current at:
I
= CL • (0.3V/ms)
INRUSH
To reduce inrush current further, use a shallower voltage ramp than the default 0.3V/ms by adding a ramp
Linear Technology Magazine • June 2009
Figure 5. 0.8A, 12V card resident applicaiton
Figure 3. Supply turn-on
capacitor (with a 1k series resistor) from gate to ground.
As OUT approaches the VDD supply, the powergood indicator (PG) becomes active. The definition of power good is the voltage on the FB pin exceeds
1.235V while the GATE pin is high. The FB pin monitors the output voltage via an internal resistive divider from the OUT pin. Once the OUT voltage crosses the 10.5V threshold and the GATE to OUT voltage exceeds 4.2V, the PG pin ceases to pull low and indicates that the power is good. Once OUT reaches the VDD supply, the GATE ramps until clamped at 6.15V above OUT.
The LTC4217 features an adjust­able current limit with foldback that protects against short circuits or excessive load current. The default current limit is 2A and can be adjusted lower by placing a resistor between the I
pin and ground. To prevent exces-
SET
sive power dissipation in the switch during active current limit, the avail­able current is reduced as a function
Figure 4. Current limit threshold foldback
of the output voltage sensed by the FB pin as shown in Figure 4.
An overcurrent fault occurs when the current limit circuitry has been engaged for longer than the delay set by the timer. Tying the TIMER pin to INTVCC configures the part to use a preset 2ms overcurrent time-out and a 100ms cool-down time. After the 100ms cool-down, the switch is allowed to turn on again if the overcurrent fault has been cleared. Bringing the UV pin below 0.6V and then high clears the fault. Tying the FLT pin to the UV pin allows the part to self-clear the fault and turn on again after the 100ms cool-down.
Programmable Features
The LTC4217 application shown in Figure 5 demonstrates the adjustable features.
The UV and OV resistive dividers set undervoltage and overvoltage turn­off thresholds while the FB divider determines the power good trip point. The R-C network on the GATE pin decreases the gate ramp to 0.24V/ms from the default 0.3V/ms to reduce the inrush current.
The 20k I sistive divider with an internal 20k resistor to reduce the current limit threshold (before foldback) to one­half of the original threshold for a 1A current limit. The graph in Figure 6 shows the current limit threshold as the I
resistor varies.
SET
As in the previous application, the UV and FLT signals are tied together so that the part auto-retries turn-on following shutdown for an overcurrent fault.
resistor forms a re-
SET
continued on page 25
17
L DESIGN FEATURES
V
OUT
(AC)
50mV/DIV
V
SW
20V/DIV
I
L
10A/DIV
I
LOAD
10A/DIV
5µs/DIV
LOAD STEP 0A TO 10A VIN = 12V V
OUT
= 1.2V MODE = 0V SW FREQ = 400kHz
V
OUT
(AC)
50mV/DIV
V
SW
20V/DIV
I
L
10A/DIV
I
LOAD
10A/DIV
5µs/DIV
LOAD STEP 10A TO 0A VIN = 12V V
OUT
= 1.2V MODE = 0V SW FREQ = 400kHz
Compact No R
SENSE
Controllers Feature Fast Transient Response and Regulate to Low V from Wide Ranging V
Introduction
The trend in digital electronics is to lower voltages and increasing load cur­rents. This puts pressure on DC/DC converters to produce low voltages from increasingly voltage-variable supplies, such as stacked batteries and unregulated intermediate power buses, so power converters must be optimized for low output voltages, low duty factors, and wide control band­widths. To meet these requirements, the DC/DC controller IC must offer high voltage accuracy, good line and load regulation, and fast transient response. The constant on-time val­ley current mode architecture used in the LTC3878 and LTC3879 is ideally suited to low duty factor operation, offering a compact solution with excel­lent system performance.
The LTC3878 and LTC3879 are
a new generation of No R
SENSE
controllers that meet the demanding requirements of low voltage supplies for digital electronics. The LTC3878 is a pin compatible replacement for the LTC1778 in designs where EXTVCC is not required. The LTC3879 adds separate RUN and TRACK/SS pins for applications requiring voltage track­ing. Both devices offer continuously programmable current limit, using the bottom MOSFET VDS voltage to sense current.
Valley Current Mode Control Simplifies Loop Compensation…
There are two common implementa­tions of current mode control. Peak current mode control regulates the high side MOSFET on-time, while valley current mode regulates the bottom side MOSFET off-time. The current mode loop bandwidth is in-
18
Figure 1. Transient response, positive load step
versely proportional to the on-time for a peak current controller and inversely proportional to the off-time for a valley mode controller. A peak current mode controller with an on-time of 50ns must have a closed current loop band­width exceeding 20MHz. For a valley current mode controller, the current loop bandwidth is determined by the typical off-time of 220ns, resulting in a closed current loop bandwidth require­ment of only 4.5MHz. Consequently, valley current mode control has less stringent bandwidth requirements for the same system performance when compared to a peak current mode control in a similar application. This allows the LTC3878 and LTC3879 to offer high performance, low duty factor operation at reasonable current loop bandwidths.
The constant on-time valley current mode control of the LTC3878 and LTC3879 simplifies compensation design by eliminating the need for slope compensation. A fixed frequency valley mode controller requires slope compensation when operating at less than 50% duty factor to prevent sub­cycle oscillation. Subcycle oscillation occurs because the PWM pulse width
IN
OUT

by Terry J. Groom

Figure 2. Transient response, load release
is not uniquely determined by inductor current alone. This oscillation cannot exist in constant-on-time control be­cause the PWM pulse width is uniquely determined by the internal open loop pulse generator. True current mode control and constant on-time combine to give the LTC3878 and LTC3879 performance advantages over other constant on-time regulators or fixed frequency valley current mode control architectures.
…and Improves Transient Response Time
In a buck controller, transient response is largely determined by how quickly the inductor current responds to loop disturbances. The most demanding loop disturbances are load steps and load releases.
The inherent speed advantage of a constant on-time architecture lies in the fact that the regulator is pulse frequency modulated (PFM) insead of pulse width modulated (PWM). Although the switching frequency is fixed in steady state operation, it can increase or decrease as required in response to an output load step or load release.
Linear Technology Magazine • June 2009
DESIGN FEATURES L
f Hz
MAX
ON OFF MIN
t t
=
(
)
+
1
( )
( )
f g EA R
I
C
V
V
CGO m C
LIMIT
OUT
REF
OUT
= ( )
.1 6
1
I
L
5A/DIV
V
OUT
0.5V/DIV
TRACK/SS
0.5V/DIV
20ms/DIV
VIN = 12V V
OUT
= 1.2V
SW FREQ = 400kHz
+
TRACK/SS
LTC3879
BOOST
16
C
B
0.22µF M1
RJK0305DPB
C
VCC
4.7µF
C
C1
220pF
C
C2
33pF
D
B
CMDSH-3
L1
0.56µH
C
OUT1
330µF
2.5V s2
C
OUT2
47µF
6.3V s2
+
C
IN1
10µF
50V
s3
C
IN2
100µF 50V
V
OUT
1.2V 15A
V
IN
4.5V TO 28V
1
PGOOD
R
PG
100k
R2
80.6k
R
C
27k
R
FB1
10.0k
R1
10.0k TG
152
V
RNG
SW
143
MODE PGND
134
I
TH
BG
125
SGND INV
CC
116
I
ON
V
IN
107
V
FB
RUN
98
R
ON
432k
R
FB2
10.0k
M2 RJK0330DPB
C
IN1
: UMK325BJ106MM s3
C
OUT1
: SANYO 2R5TPE330M9 s2
C
OUT2
: MURATA GRM31CR60J476M s2
L1: VISHAY IHLP4040DZ-11 0.56µH
C
SS
0.1µF
LOAD CURRENT (A)
30
EFFICIENCY (%)
90
100
20
10
80
50
70
60
40
0.01 1 10 100
0
0.1
CONTINUOUS MODE
DISCONTINUOUS
MODE
VIN = 12V V
OUT
= 1.2V
SW FREQ = 400kHz
The maximum frequency in re­sponse to a load step is determined by the on-time plus the off-time:
In low duty factor applications the maximum frequency is typically much greater than the nominal operating fre­quency, producing excellent transient characteristics.
Figure 1 shows the load step re­sponse of a 12V-to-1.2V converter operating at 400kHz. In this case the on-time is equal to 250ns and the minimum off-time is 220ns. The maxi­mum frequency available to respond to a load step is 2.12MHz, which is over five times the nominal switching frequency. Note the increase in switch­ing frequency of the VSW waveform in response to the 10A load step. The increase in switching frequency causes the inductor current to ramp faster in constant on-time PFM controllers than is possible in a true fixed frequency PWM.
In response to a load release (Figure 2), the minimum frequency is effectively zero, since the bottom gate is held high as long as needed to ramp the inductor current down to the internal regulation set point. In this example, the inductor cur­rent ramps from 11A to –8A in 13µs as the output recovers from the load step. For both load transient cases, variable frequency has an inherent speed advantage over fixed frequency in transient recovery.
Start-Up Options
The LTC3878 offers the simplicity of current limited start-up through the combined RUN/SS pin. When RUN/SS is greater than 0.7V all internal bias is activated. Once RUN/SS exceeds 1.5V, switching begins. The current limit is gradually increased as the RUN/SS pin voltage ramps until reaching full
Figure 3. Start-up into a prebiased output
Transient settling requires both the large signal ramping of induc­tor current and the stable settling of the output to the desired regulation point. Excessive output overshoot or ringing indicates marginal system stability likely caused by inadequate compensation. A rough compensation check can be made by calculating the gain crossover frequency, given by the following equation (where V for the LTC3878 and V
REF
= 0.8V
REF
= 0.6V for
the LTC3879):
As a rule of thumb, the gain cross­over frequency should be less than 20% of the switching frequency. With any analog system, transient response is determined by closed loop band­width. In order to optimize for transient performance, it is desirable to have a small inductor and a wide closed loop bandwidth. A small inductor is desired for quick output current response, while the closed loop bandwidth and phase margin determines how quickly the output settles after a load step.
output at approximately 3V.
separate RUN and TRACK/SS pins. All internal bias is activated when RUN exceeds 0.7V. Switching begins when RUN exceeds 1.5V. The TRACK/SS pin can also be used for input volt­age tracking, where the LTC3879’s output tracks the voltage on the TRACK/SS pin until it exceeds 0.6V. Once TRACK/SS exceeds 0.6V the output regulates to the internal 0.6V reference. An internal 1µA pull-up cur­rent is available to create a soft-start voltage ramp when a small capacitor is connected to TRACK/SS. Together, RUN and TRACK/SS enable a number
Figure 4. Efficiency for application in Figure 5
The LTC3879 adds the flexibility of
Linear Technology Magazine • June 2009
Figure 5. Wide input range to 1.2V at 15A, operating at 400kHz
19
L DESIGN FEATURES
+
TRACK/SS
V
MASTER
LTC3879
BOOST
16
C
B
0.22µF M1
RJK0305DPB
C
VCC
4.7µF
C
C1
330pF
C
C2
47pF
D
B
CMDSH-3
L1
0.44µH
C
OUT1
330µF
2.5V s3
C
OUT2
100µF
6.3V s2
+
C
IN1
10µF
16V
s2
C
IN2
180µF 16V
V
OUT
1.2V 20A
V
IN
4.5V TO 14V
1
PGOOD
R
PG
100k
R2
57.6k
R
TR2
10.0k
R
C
15k
R
FB1
10.0k
R1
10.0k
R
TR1
10.0k
TG
152
V
RNG
SW
143
MODE PGND
134
I
TH
BG
125
SGND INV
CC
116
I
ON
V
IN
107
V
FB
RUN
98
R
ON
576k
R
FB2
10.0k
C
PL
470pF
C
F
0.1µF
R
F
M2 RJK0330DPB
C
IN1
: TDK C3225X5R1C106MT s2
C
OUT1
: SANYO 2R5TPE330M9 s3
C
OUT2
: MURATA GRM31CR60J107ME39 s2
L1: PULSE PA0513.441NLT
5ms/DIV
VIN = 12V V
OUT
= 1.2V
SW FREQ = 400kHz
V
MASTER
0.5V/DIV
V
OUT
0.5V/DIV
Figure 6. Coincident tracking example produces 1.2V at 20A, operating at 300kHz
of start-up supply sequencing and tracking options.
Both the LTC3878 and LTC3879 have the ability to start up onto pre­biased outputs. Because current limit is ramped in the LTC3878, prebiased output voltages are not an issue. The LTC3879 output tracks the input on the TRACK/SS pin. To accommodate prebiased outputs, the LTC3879 will not switch until the TRACK/SS pin exceeds the VFB voltage. Once TRACK/ SS exceeds VFB the output follows the TRACK/SS pin in continuous conduc­tion mode until the output regulates to the internal reference.
In Figure 3 the LTC3879 output is prebiased to 0.5V. The TRACK/SS pin ramps from zero and crosses the prebiased output feedback point at approximately 28ms, when switching begins. Once switching begins the out­put enjoys a smooth soft-start ramp. The LTC3879 operates in continuous conduction mode during start-up, re­gardless of the mode setting, allowing regulation of the output voltage to the TRACK/SS input pin voltage during soft-start.
High Efficiency
The LTC3879 and LTC3879 offer excellent efficiency through the combi­nation of strong gate drivers and short dead time. The top gate driver offers a 2.5Ω pull up resistance and a 1.2Ω pull down, while the bottom gate driver offers a 2.5Ω pull up and a 0.7Ω pull
20
down. Dead time has been measured as low as 12ns, minimizing switching loss. Efficiency has been measured at
91.8% in a 1.2V/20A application. The LTC3878 and LTC3879 offer
both discontinuous conduction mode (DCM) and continuous conduction mode (CCM) operation. Figure 4 shows peak efficiency over 90% for 12V and 15A in CCM. In CCM, either the top MOSFET or the bottom MOSFET is active and the output inductor is continuously conducting. In DCM, the top and bottom MOSFET can be off simultaneously in order to improve low current efficiency. In Figure 4, at 100mA, the efficiency is greater than 70% in DCM, compared to only 20% in CCM. Improvements in efficiency in DCM are seen when the load is less than the DC average of the steady state ripple current, causing the regulator to enter discontinuous conduction.
Application Example:
4.5V-to-28V In to 1.2V Out
with 90% Peak Efficiency
Figure 5 shows an application that converts a wide 4.5V-to-28V input voltage to a 1.2V ±5% output at 15A. The nominal ripple current is chosen to be 35% resulting in a 0.55µH inductor and ripple current of 5.1A. Because the top MOSFET is on for a short time, an RJF0305DPB (R nal), C
MILLER
= 150pF, V sufficient. The stronger RJK0330DPB is chosen for the bottom MOSFET, with
= 10mΩ (nomi-
DS(ON)
MILLER
= 3V) is
a typical R
of 3.8mΩ. This results
DS(ON)
in 90% peak efficiency. Note that the efficiency, transient and start-up waveforms in Figures 1–4 were taken from this design example.
Tracking
Figure 6 shows a LTC3879 in a
1.2V/20A output, 300kHz application design with coincident rail tracking. In coincident tracking, two supplies ramp up in unison until the lower voltage supply reaches regulation, at which point the higher voltage supply con­tinues to ramp to its regulated value. Coincident tracking is implemented by making the resistor divider from the master voltage to the TRACK/SS pin equal to the feedback divider from V to VFB. In Figure 6, the output is 1.2V, so the divider is equal to 0.6V/1.2V, or 0.5. This design tracks any master supply that is equal to or greater than
1.2V. The TRACK/SS pin should be greater than 0.65V in regulation to ensure that the LTC3879 has sufficient
Figure 7. Coincident tracking waveforms for application in Figure 6
Linear Technology Magazine • June 2009
OUT
DESIGN FEATURES L
t
t
t
V
IN
18V TO 72V
GND
5V, 2A
+V
OUT
–V
OUT
PA1277NL
T1
162k
1k
6.81k
10pF
2200pF
1µF
330pF
22.1k
M1 Si4848DY
LT4430ES6
0.47µF
PS2801-1
UPS840
C
OUT
100µF ×2
BAT54C
BAS516
C
IN
1µF
×2
4.7nF
10k
51.1Ω
BAV21W
BAS516
6.81k
0.04Ω
105k
4.7µF
0.1µF
INTVCC
GATE
SENSE
SYNC
GND
V
IN
LT3758
V
IN
SS
VC
SHDN/UVLO
FBX
RT
8.66k 36.5k
100pF
OPTO
COMP
FB
V
IN
GND
OC
margin to switch from tracking the TRACK/SS input voltage to regulating to the internal reference.
Figure 7 shows typical tracking waveforms of the application in Fig­ure 6. V voltage, V
and the reference supply
OUT
MASTER
, are equal and track together during start-up until they reach 1.2V, at which point V lates to 1.2V while V
MASTER
regu-
OUT
continues
ramping to 1.8V.
Conclusion
The LTC3878 and the LTC3879 sup­port a VIN range from 4V to 38V (40V abs max). The regulated output voltage is programmable from 90% VIN down to
LT3757/58, continued from page 4
An 18V–72V Input, 5V/2A Output Isolated Flyback Converter
The basic design shown in Figure 7 can be modified to provide DC isola­tion between the input and output with the addition of a reference, such as the LT4430, on the secondary side of the transformer and an optocoupler
0.8V (for the LTC 3878) and 0.6V (for the LTC3879). The output regulation accuracy is ±1% over the full –40°C to 85°C temperature range. The operating frequency is resistor programmable and is compensated for variations in VIN. Current limit is continuously pro­grammable and is measured without a sense resistor by using the voltage drop across the external synchronous bottom MOSFET.
The valley current mode archi­tecture is ideal for low duty factor operation and allows very low output voltages at reasonable current loop bandwidths. Compensation is easy to design and offers robust and stable
to provide feedback from the isolated secondary to the LT3758. Figure 8 shows an 18V–72V input, 5V/2A out­put isolated flyback converter.
Conclusion
The LT3757 and LT3758 are versatile control ICs optimized for a wide variety of single-ended DC/DC converter to-
operation even with low ESR ceramic output capacitors. The LTC3878 of­fers current limited start-up, while the LTC3879 has separate run and output voltage tracking pins. The LTC3878 is available in the GN16 package, and the LTC3879 is avail­able in thermally enhanced MSE16 and QFN (3mm × 3mm) packages. Excellent performance and compact size make the LTC3878 and LTC3879 well suited to small, tightly constrained applications such as distributed power supplies, embedded computing and point of load applications.
L
pologies. Both offer a particularly wide input voltage range. These ICs produce space saving, cost efficient and high performance solutions in any of these topologies. The range of applications extends from single-cell, lithium­ion powered systems to automotive, industrial and telecommunications power supplies. L
Linear Technology Magazine • June 2009
Figure 8. 18V–72V input, 5V/2A isolated flyback converter
21
L DESIGN FEATURES
LOAD CURRENT (mA)
0.1
35
EFFICIENCY (%)
POWER LOSS (mW)
45
350
300
250
200
150
100
50
0
55
65
75
85
95
1 10 100
V
OUTP
V
OUTN
LT3582
V
IN
SWP
CAPP
V
NEG
–12V
85mA
CAPP
V
PP
SDA
SCL
CA
GND
SWN
SWN
V
OUTN
I2C
INTERFACE
V
OUTP
SHDN
INPUT
4.5V TO 5.5V
V
POS
12V 80mA
L1
6.8µH
D1
C2
4.7µF
C6 10nF
C5
10nF
RAMPNRAMPP
C3
C1
4.7µF
C4 1µF
D2
L2 6.8µH
OPTIONAL ON LT3582-12
REG0/OTP0 = B0h REG1/OTP1 = D8h REG2/OTP2 = 03h
D1-D2: DIODES INC. B0540WS-7 L1-L2: COILCRAFT XPL2010-682 C1: 4.7µF, 6.3V, X5R, 0805
C2: 4.7µF, 16V, X5R, 0805 C3: 1s 4.7µF OR 2s 4.7µF OR 10µF 16V, X5R, 0805
C4: 1µF, 16V, X5R, 0603 C5-C6: 10nF, 0603

Space-Saving, Dual Output DC/DC Converter Yields Plus/Minus Voltage Outputs with (Optional) I2C Programming

Introduction
There are many applications that re­quire both positive and negative DC voltages generated from a single input supply. The LT3582 is a highly inte­grated dual switching regulator that produces positive and negative voltag­es for AMOLEDs, CCDs, op amps, and general ±5V and ±12V supplies. The LT3582 uses a novel control scheme resulting in low output voltage ripple and high conversion efficiency over a wide load current range. The total solu­tion size is very small due to the tiny 3mm × 3mm 16-pin QFN package, in­tegrated feedback resistors, integrated loop compensation networks and the single-inductor negative output topol­ogy (see Figure 1).
The LT3582-5 and LT3582-12 are factory configured for accurate ±5V and ±12V outputs respectively, making it easy to squeeze a high performance solution into a small space. For other voltage combinations, the LT3582 offers I2C digitally programmable out- puts of 3.2V to 12.775V and –1.2V to –13.95V that can be made permanent
with on-chip OTP (One-Time-Program­ming) memory. The input supply range is 2.55V to 5.5V and switch current limits are 350mA and 600mA for the boost and inverting switches, respec­tively. In addition, the LT3582 features power up sequencing with ramping from ground to regulation, power down discharging, positive output discon­nect and soft-start.
Accurate Output Voltages without External Feedback Resistors
The LT3582 series uses integrated feedback resistors to select the output voltages. The LT3582-5 and LT3582­12 are pre-configured at the factory for ±5V and ±12V outputs with ±1.5% accuracy or better. The LT3582 allows other output voltages to be configured using the I2C interface. There are nine bits to configure the positive output voltage from 3.2V to 12.775V in 25mV steps and another eight bits to configure the negative output volt­age from –1.2V to –13.95V in 50mV steps. Default settings can be stored

by Mathew Wich

Figure 1. Dual output supplies in a small board footprint
in One-Time-Programmable memory and, if left unlocked, the voltages can be subsequently changed on the fly using the I2C interface.
Great Performance Includes Low Ripple and High Efficiency Across the Load Range
The LT3582 is among several novel parts from Linear Technology that modulate peak switch current and switch off time to reduce ripple and improve light load efficiency (also see the LT3494, LT3495, LT8410 and
22
Figure 2. ±12V supplies from a single 5V input
Linear Technology Magazine • June 2009
DESIGN FEATURES L
L1
D1
SWP
C1
V
OUTP
C3
V
IN
C2
CAPP
LT3582 SERIES
DISCONNECT
CONTROL
LOAD
V
VOUTP
10mV/DIV
AC COUPLED
V
SWP
5V/DIV
I
L2
0.2A/DIV
5µs/DIV
CAPP
2V/DIV
I
L2
0.2A/DIV
V
RAMPP
0.2V/DIV
V
OUTP
2V/DIV
1ms/DIV
V
VOUTP
5V/DIV
V
VOUTN
5V/DIV
V
RAMPP
0.5V/DIV V
RAMPN
0.5V/DIV
5ms/DIV
RAMPN
RAMPP
V
RAMPP
1V/DIV
V
RAMPN
1V/DIV
V
VOUTN
5V/DIV
V
VOUTP
5V/DIV
5ms/DIV
V
VOUTP
10mV/DIV
AC COUPLED
V
SWP
5V/DIV
I
L2
0.2A/DIV
200ns/DIV
V
VOUTP
10mV/DIV
AC COUPLED
V
SWP
5V/DIV
I
L2
0.2A/DIV
2µs/DIV
Figure 3. Switching waveforms at 1mA load for the boost application shown in Figure 2
Figure 6. Power-Up Sequencing (V
followed by V
OUTP
OUTN
)
LT8415). Under light load conditions, the LT3582 chooses an optimum combination of frequency and peak switch current to improve efficiency while moderating the output ripple. Figures 3–5 show how the frequency and peak inductor current vary from light to heavy loads. At very light loads (typically < 1mA), peak switching currents are dramatically reduced to further reduce ripple when frequencies are in the audio band.
Figure 8. V
Linear Technology Magazine • June 2009
soft-start ramping from ground
OUTP
Figure 4. Switching waveforms at 10mA load for the boost application shown in Figure 2
Figure 7. Output disconnect PMOS
Adjustable Power-Up Sequencing and Soft-Start Options
The LT3582 has digitally configurable power-up sequencing that forces the outputs to power up in one of four ways:
q
V
ramps up first, followed by
OUTP
V
(shown in figure 6)
OUTN
q
V
ramps up first, followed by
OUTN
V
OUTP
q
both outputs ramp up
simultaneously
q
both outputs are disabled
The LT3582-5 and LT3582-12 are factory configured for both outputs to ramp up simultaneously.
The power-up ramp rates of the out­put voltages are also adjustable. Slowly ramping the outputs (also known as soft-start) reduces what would other­wise be high peak switching currents during start-up. Without soft-start, high start-up current is inherent in switching regulators due to V far from its final value. The regulator tries to charge the output capacitors
OUT
Figure 5. Switching waveforms at 100mA load for the boost application shown in Figure 2
as quickly as possible, which results in large peak currents.
The output voltage ramp rates are proportional to the ramp rates of the RAMPP and RAMPN pin voltages. Upon chip enable, a programmable current (1µA, 2µA, 4µA or 8µA) linearly charges capacitors (typically about 10nF) connected to the RAMPP and RAMPN pins. By varying the capacitor sizes or charging currents, a wide range of output voltage ramp rates can be accommodated.
being
Figure 9. Power-down discharge waveforms
23
L DESIGN FEATURES
+ –
+ –
V
IN
SWN
SWN
FBN
VCN VCP
OTP
RAMPN
RAMPP
V
OUTN
CAPP
GND
SHDN
CHIP ENABLE
222k
V
PP
SCL
SDA
CA
OTP
SWP CAPP V
OUTP
+
+
+
+
+
+
2V
OTP ADJUST
OTP ADJUST
0.80V
0.75V
CAPP
V
OUTP
V
OUTN
V
IN
FBP
FBN
50mV
2V
OUTPUT SEQUENCING
BY OTP
I
PEAK TOFF
CONTROL
I
PEAK TOFF
CONTROL
Q S
Q R
QS
QR
VARIABLE DELAY VARIABLE DELAY
+
+
+
DISCONNECT
CONTROL
SERIAL INTERFACE,
LOGIC AND OTP
OUTPUT SEQUENCING
V
IN
0.80V
FBP
Output Disconnect and Improved Efficiency
The LT3582 series has a PMOS output disconnect switch connected between CAPP and V normal operation the switch is closed
(see Figure 7). During
OUTP
and current is limited to about 155mA to help protect against output shorts. During shutdown, the PMOS switch is open providing up to 5V–5.5V of isola­tion between CAPP and V cases this allows V to ground.
In normal operation, the output disconnect switch represents ~1.4Ω of resistance in series with the output leading to a 1%–2% efficiency loss un­der heavy load conditions. The CAPP pin can be externally shorted to the V
pin to eliminate the power loss
OUTP
in the switch and improve efficiency.
24
OUTP
to discharge
OUTP
. In most
Figure 10. LT3582 block diagram
Unique Ability to Ramp Output Up From Ground
Smart control of the output discon­nect PMOS also gives the LT3582 the unique ability to generate a smooth V
voltage ramp starting from
OUTP
ground and continuing all the way up to regulation (see Figures 6 and 8). This ability is not possible with typical boost converters because the current path from VIN through the inductor (L1) and Schottky diode (D1) to the output prevents it from starting at 0V (see Figure 7).
The disconnect control circuitry in the LT3582 allows V ground when disabled. Once enabled, the gate of the output disconnect PMOS is precisely controlled such that V
rises smoothly from ground up
OUTP
to regulation where the PMOS is fully turned on to reduce power losses.
to discharge to
OUTP
Power Down Discharge Assist
The power down discharge feature as­sists in discharging the outputs after shutdown (see Figure 9). This option is factory enabled on the LT3582-5 and LT3582-12 and can be enabled through the I2C interface in conjunc­tion with the “both together” power-up setting on the LT3582.
Upon SHDN falling and when power -down discharge is enabled, internal transistors activate to assist in discharging the outputs toward ground. After both outputs are within ~0.5V to ~1.5V of ground, the chip powers down.
Digital Control and One-Time Programming
The LT3582 series supports the Stan­dard Mode I2C interface. Although using this interface is not required
Linear Technology Magazine • June 2009
DESIGN FEATURES L
LOAD CURRENT (mA)
0.1
EFFICIENCY (%)
POWER LOSS (mW)
30
40
60
80
350
300
250
200
150
100
50
0
50
70
90
1 10 100
VIN = 3.3V
LT3582
V
IN
SWP
CAPP
V
NEG
–5V
90mA
CAPP
V
PP
SDA
SCL
CA
GND
SWN
SWN
V
OUTN
I2C
INTERFACE
V
OUTP
SHDN
INPUT
2.7V TO 4.2V
V
POS
4.6V 100mA
L1
1.5µH
D1
C2 10µF
C6 10nF
C5
10nF
RAMPNRAMPP
C3 10µF
C1 10µF
D2
C4 10µF
L2 1.5µH
REG0/OTP0 = 1Ch REG1/OTP1 = 4Ch REG2/OTP2 = 07h
D1-D2: PANASONIC M21D3800L LOW VF SCHOTTKY L1-L2: TDK MLP3216S1R5L C1-C4: TAIYO YUDEN JMK212BJ106MK, 6.3V, X5R 0805 C5-C6: 0402 X5R
VDS (V)
0.1
0.01
I
D
(A)
0.1
1
10
1 10 100
TA = 25°C MULTIPLE PULSE DUTY CYCLE = 0.2
DC
10s
100ms
10ms
1ms
1s
R
SET
(Ω)
1k
0
CURRENT LIMIT THRESHOLD VALUE (A)
0.5
1.0
1.5
2.0
2.5
10k 100k 1M 10M
for the LT3582-5 or LT3582-12, it does permit reading of the chip’s configuration and the ability to dis­able the power switches through the interface.
Additional I2C functionality is available with the LT3582 including re-programmability of the output voltages, and setting the power up sequencing and power down dis­charge.
A default power-up configuration can be made permanent in the LT3582 through the One-Time-Programmable memory. The chip will always use the default configuration from OTP memory upon power -up. Unless locked by programming a specific OTP memory bit, the chip configura­tion can be changed after power-up by writing new settings through the I2C interface.
Conclusion
The LT3582 is an easy-to-use compact solution for DC/DC converter appli­cations where positive and negative outputs are required. It is accurate, efficient and includes an outsized number of features for its diminutive 3mm × 3mm 16-pin QFN package. It is offered in ±5V (LT3582-5), ±12V (LT3582-12) and I2C-programmable (LT3582) output versions.
L
LTC4217, continued from page 17
This example places a 20k resistor
on the I
pin to set the gain of the
MON
current monitor output to 1V per amp of MOSFET current.
Instead of tying the TIMER pin to the INTVCC pin for a default 2ms overcurrent timeout, an external
0.47µF capacitor is used to set a
5.7ms timeout. During an overcurrent event the external timing capacitor is charged with a100µA pull-up current. If the voltage on the capacitor reaches the 1.2V threshold, the MOSFET turns
Figure 6. Current limit adjustment
Linear Technology Magazine • June 2009
Figure 11. Tiny AMOLED power supply is 0.8mm (max) thin
off. The equation for setting timing capacitor’s value is as follows:
CT = TCB • 0.083(µF/ms)
extending the circuit breaker timeout beyond 2ms. The SOA graph for the MOSFET used in LTC4217 is shown in Figure 7. The worse case power
While the MOSFET is cooling off, the LTC4217 discharges the timing capacitor. When the capacitor voltage reaches 0.2V an internal 100ms timer is started. Following this cool down period the fault is cleared (when using auto-retry) and the MOSFET is allowed to turn on again.
It is important to consider the safe
dissipation occurs when the voltage versus current profile of the foldback current limit is at maximum. This oc­curs when the current is 1A and the voltage is one half of the 12V or 6V (see Figure 4, FB pin at 0.7V). In this case the power is 6W, which dictates a maximum time of 100ms (Figure 7, at 6V and 1A).
operating area of the MOSFET when
Conclusion
The primary role of the LTC4217 is to control hot insertion and provide the electronic circuit breaker func­tion. Additionally the part includes
Figure 7. MOSFET SOA curve
protection of the MOSFET with focus on SOA compliance, thermal protec­tion and precise 2A current limit. It is also adaptable over a large range of applications due to adjustable inrush current, overcurrent fault timer and current limit threshold. A high level of integration makes the LTC4217 easy to use yet versatile.
L
25

L DESIGN IDEAS

0.3A
C4
0.47µFC50.47µF
C6
0.47µF
D1 D2 D3
5.6k
5.6k
68.1k
68.1k
2k 2k
ISN1
M1 M2 M3
330mΩ 330mΩ
TG1
PV
IN
43V to 58V
L1
33µH
L2 33µH
L3
33µH
M4
OVP1
OVP2
M5
M6
ISP1
0.3A
ISN2
TG2
ISP2
0.3A
ISN3
C1 1µF s3
330mΩ
TG3
ISP3
5.6k
68.1k
2k
OVP3
C1: MURATA GRM31CR72A105KA01L C4–C6: MURATA GRM21BR72A474KA73 D1–D3: DIODES B1100
L1–L3: WE 7447789133 M1–M3: ZETEX ZXMP6A13F M4–M6: PHILIPS BC858B
1nF
SW1 SW2
LT3492
GND
SW3
FADJ
TG1-3
OVP1-3
V
C1-3
V
REF
CTRL1-3
ISP1-3 ISN1-3 V
IN
PWM1-3
SHDN
PWM1-3
SHDN
V
IN
5V
1µF
6.3V
430k
100k
8 LEDs 8 LEDs 8 LEDs
(1MHz)
14 LEDs
C2
1µF
100V
C3
1µF
100V
C4
1µF
100V
PV
IN
9V TO 40V
60mA
1020k
20k
OVP1
ISN1
TG1
1.65Ω
2.2nF
L1
22µH
L2
22µH
L3
22µH
ISP1
D1 D2 D3
M1 M2 M3
SW1 SW2
LT3492
GND
SW3
TG1-3
OVP1-3
V
C1-3
V
REF
CTRL1-3
ISP1-3 ISN1-3 V
IN
PWM1-3
SHDN
PWM1-3
SHDN
V
IN
5V
C1–C4: MURATA GRM31CR72A105KA01L D1–D3: DIODES B1100
L1–L3: COILCRAFT MSS6132 M1–M3: ZETEX ZXMP6A13F
1µF
6.3V
14 LEDs
60mA
1020k
20k
OVP2
ISN2
TG2
1.65Ω
ISP2
14 LEDs
60mA
1020k
20k
OVP3
215k
18.2k
49.9k
ISN3
TG3
1.65Ω
ISP3
C1
1µF
s3
FADJ
(1MHz)

Triple Output LED Driver Works with Inputs to 60V and Delivers 3000:1 PWM Dimming

Introduction
The LT3492 is a 60V triple output LED driver for high input and/or high output voltage backlighting or direct lighting applications. A single 4mm × 5mm IC can drive a large number of LEDs, reducing overall solution cost when compared to less capable drivers. A built-in gate driver for a disconnect PMOS in series with the LED string, along with other techniques, enables a 3000:1 PWM dimming ratio. When coupled with the part’s analog dim­ming functions, the overall dimming ratio can be as high as 30,000:1. The LT3492 can be configured into buck­mode, boost-mode or buck-boost mode, depending on the available in­put voltage source and the number and configuration of LEDs to be driven.
High Input Voltage Triple Buck Mode LED Driver
Many “regulated” supplies actually have fairly loose tolerances. For ex-
Figure 1. Triple buck mode LED driver with open LED protection

by Hua (Walker) Bai

DESIGN IDEAS Triple Output LED Driver Works with
Inputs to 60V and Delivers 3000:1
PWM Dimming ...................................26
Hua (Walker) Bai
Bidirectional Power Manager Provides Efficient Charging and Automatic USB On-The-Go with a Single Inductor
.........................................................28
Sauparna Das
Supercapacitor Charger with Adjustable Output Voltage and Adjustable Charging Current Limit
.........................................................30
Jim Drew
Monolithic Triple Output Converter for
Li-Ion Powered Handheld Devices ......32
Chuen Ming Tan
Ultralow Power Boost Converters Require Only 8.5µA of Standby
Quiescent Current .............................34
Xiaohua Su
15VIN, 4MHz Monolithic Synchronous Buck Regulator Delivers 5A in
4mm × 4mm QFN ...............................35
Tom Gross
26
26
Linear Technology Magazine • June 2009
Figure 2. Triple boost mode 60mA × 14 LED driver
DESIGN IDEAS L
PWM
5V/DIV
0V
0V
I
LED
50mA/DIV
1µs/DIV
PV
IN
9V TO 40V
2.2nF
SW1 SW2
PV
IN
LT3492
GND
SW3
ISP1-3 ISN1-3 V
IN
PWM1-3
SHDN
PWM
SHDN
V
IN
5V
1µF
6.3V
4 LEDs
150mA
1150k
20k
OVP3
18.2k
ISN3
TG3
0.68Ω
L1
27µH
L2
27µH
L3
27µH
ISP3
ISN2
0.68Ω
ISP2
C5
2.2µF 25V
PV
IN
C3
2.2µF 25V
PV
IN
C7
2.2µF 25V
ISN1
D1 D2 D3
0.68Ω
ISP1
1150k
20k
OVP2
1150k
20k
OVP1
C1
2.2µF 50V
4 LEDs
150mA
TG2TG1
4 LEDs
150mA
M1 M2 M3
C1: MURATA GRM31CR71H225KA88L C3, C5, C7: MURATA GRM21BR71E225K
D1–D3: DIODES B1100 L1–L3: COILCRAFT MSS6132 M1–M3: ZETEX ZXMP6A13F
FADJ
TG1-3
OVP1-3
V
C1-3
V
REF
CTRL1-3
215k
49.9k
(1MHz)
350
300
250
200
150
100
50
0
10 20 30 40 50 60
OUTPUT VOLTAGE (V)
OUTPUT CURRENT(mA)
PVIN= 9V, 85% EFFICIENCY
ample, a 48V supply can range between 43V and 58V, well above most LED drivers’ safe operating voltage ratings. The LT3492’s 60V input voltage rating makes it an easy fit in such volatile voltage environments.
Figure 1 shows a triple buck-mode
LED driver for high voltage inputs. Each channel can drive up to eight 300mA white LEDs in series, a limit set by assuming 4V maximum forward voltage and a 43V minimum input volt­age. Red LEDs or infrared LEDs have much lower forward voltage, therefore each output can drive as many as 20 infrared LEDs. The VIN pin in Figure 1 is tied to a 5V supply, as opposed to PVIN, to improve circuit efficiency.
Triple Boost Mode Driver Supports 14 LEDs per Output from a 9V–40V Input
Figure 2 shows a triple boost mode LED driver that delivers 60mA to each LED string. Due to the LT3492’s 60V switch rating, each output can sup­port up to 14 LEDs. The 9V-to-40V input range covers a diverse range of applications, including regulated 12V, 24V, 32V to 36V, etc. Unlike in a buck mode regulator, where the output current capability is determined by the switch current limit, the current driving capability of a boost regulator
Figure 3. Maximum output current capability of an LT3492 boost circuit
is a function of the ratio of output volt­age to minimum input voltage. Figure 3 shows the maximum output current vs output voltage for a 9V minimum input (assuming 85% efficiency at 1MHz). For applications that require less than 40V output, the LT3496 should be considered instead.
Triple Buck-Boost Mode LED Driver Regulates During Load Dump Events
Buck-boost mode is used when the LED string voltage falls within the input voltage range. Figure 4 shows a buck-boost application that uses one inductor per driver. The LED string is returned to the input—returning all LED strings to the same potential allows easy heat sinking. To prevent body diode conduction, the drain of the disconnect PMOS is tied to the
anode of the LED string. The high input voltage of the circuits in Figure 2 and Figure 4 is a real benefit in automotive applications, where the ability to ride through 40V load dump events while maintaining LED current regulation is required. Figure 5 shows the greater than 3000:1 PWM dimming ratio achievable with the LT3492. This high PWM dimming ratio helps improve the picture quality of an LCD display under various dynamic conditions.
Conclusion
The LT3492 is a high voltage triple output LED driver with 60V rated switches, allowing high input voltage and/or high output voltage operations with accurate LED current. It can run in buck mode, boost mode or buck­boost mode with 3000:1 PWM dimming capability.
Figure 5. High dimming ratio (>3000:1) improves quality of an LCD display
L
Linear Technology Magazine • June 2009
Figure 4. Triple buck-boost mode 150mA × 4 LED driver
2727
L DESIGN IDEAS
V
BUS
CURRENT (mA)
0
V
BUS
(V)
4.5
5.0
5.5
4.0
3.5
3.0 200
400
600100
300
500
700
V
BUS
= 4.75V
I
VBUS
= 500mA
V
OUT
= BAT = 3.8V
USB 2.0 SPECIFICATIONS REQUIRE THAT HIGH POWER DEVICES NOT OPERATE IN THIS REGION
LOAD CURRENT (mA)
0
CURRENT (mA)
250
500
750
800
0
–250
–500
200
400
600
1000
V
BUS
CURRENT
BATTERY CURRENT (CHARGING)
V
BUS
= 5V BAT = 3.8V 5x MODE
BATTERY CURRENT
(DISCHARGING)
V
BUS
USB
USB
ON-THE-GO
3.3µH
10µF
0.1µF
3.01k 1k
CLPROG PROG
LTC4160/
LTC4160-1
SW
V
OUT
BAT
Li-Ion
+
OVGATE
OVSENS
OPTIONAL
OVERVOLTAGE
PROTECTION
SYSTEM
LOAD
6.2k
10µF
Bidirectional Power Manager Provides Efficient Charging and Automatic USB On-The-Go with a Single Inductor

by Sauparna Das

Introduction
Imagine that your car won’t start—the battery is dead, the kids are getting fussy, you’re stranded in the middle of nowhere, and your cell phone won’t turn on because you forgot to charge it. What do you do now? Fortunately, you remember that your new camera is in the car, and it has a fully charged bat­tery. Even better, this camera supports USB On-The-Go using a bidirectional power manager. You connect a USB micro-AB cable between the cell phone and camera and instantly start charg­ing your phone. The phone powers up and you’re able to call for help.
The LTC4160 is a versatile, high efficiency power manager and battery charger that incorporates a bidirec­tional switching regulator, full featured battery charger, an ideal diode (with a controller for an optional external ideal diode), and an optional overvoltage protection circuit. The bidirectional switching regulator is able to power a portable system and charge its battery or provide a 5V output for USB On­The-Go using a single inductor (Figure
1). This reduces component count and board space, key attributes for a power management IC in today’s feature rich portable devices. In shutdown, the part only draws 8µA of current, thus maximizing battery life.
Bidirectional Switching Power Path for USB On-The-Go
The LTC4160 contains a bidirectional switching regulator between V and V V
BUS
a step down converter and provides power to the application and battery charger (Figure 1). The switching regulator includes a precision average input current limit with multiple set­tings. Two of the settings correspond to the USB 100mA and 500mA limits.
The bidirectional switching regulator is able to power a portable system and charge
ly 300mV above the battery when the switcher is not in input current limit and the battery voltage is above 3.3V. This technique, known as Bat-Track output control, provides very efficient charging, which minimizes loss and heat and eases thermal constraints. For battery voltages below 3.3V, V regulates to 3.6V when the switcher
. When power is applied to
OUT
,the switching regulator acts as
its battery or provide a 5V
output for USB On-The-Go
using a single inductor.
The voltage on V
is approximate-
OUT
is not in input current limit. This instant-on feature provides power to the system even when the battery is
BUS
completely discharged.
prioritized over charging the battery. If the combined system load and charge current exceed the current available at the input, the battery charger reduces its charge current to maintain power to the application. If the load alone exceeds the input current limit, then additional current is supplied by the battery via the ideal diode(s).
the bidirectional switching regulator steps up the voltage on V 5V on V ing regulator is capable of delivering at least 500mA. Power to V from the battery via the ideal diode(s). A precision output current limit cir­cuit, similar to the one in step-down mode, prevents a load on V drawing more than 680 mA (Figure 1). The switching regulator also features true output disconnect which prevents body diode conduction of the PMOS switch. This allows V volts during a short circuit condition or while shut down, drawing zero cur­rent from the battery. When V
OUT
3.2V, the LTC4160 allows a portable
Power to the application is always
For USB On-The-Go applications,
to produce
. In this mode the switch-
BUS
OUT
OUT
BUS
to go to zero
BUS
OUT
comes
from
is
Figure 1. The LTC4160 provides bidirectional power transfer. Left plot: V currents vs load current when input power is available.
28
28
voltage vs V
BUS
current in On-The-Go mode. Right plot: battery and V
BUS
Linear Technology Magazine • June 2009
BUS
DESIGN IDEAS L
TO µC
15
16
6
7
ENCHARGER
ENOTG
19
NTCBIAS
I
LIM0
I
LIM1
5
ID
TO USB
TRANSCEIVER
J1
MICRO-AB
V
BUS
USB
ON-THE-GO
L1
3.3µH
M1
C3 22µF 0805
C2
0.1µF 0402
17 8
13
1
2
3.01k 1k
CLPROG
20
NTC PROG
LTC4160/LTC4160-1
SW
9
3
VBUSGD
CHRG
4
FAULT
V
OUT
IDGATE
BAT
V
BUS
D
D
+
ID
GND
LDO3V3
RTC
SYSTEM LOAD
14
12
GND
21
10
11
18
Li-ion
+
1µF
OVGATE
OVSENS
C1, C3: TAYIO YUDEN JMK212BJ226MG J1: HIROSE ZX62-AB-5PA L1: COILCRAFT LPS4018-332LM
M1: FAIRCHILD FDN372S M2: SILICONIX Si2333DS R1: 1/10 WATT RESISTOR
V
BUS
POWERS UP WHEN ID PIN HAS LESS THAN 10Ω TO GND (MICRO-A PLUG CONNECTED)
R1
6.2k
10k
10k
10k
C1 22µF 0805
TO µC
M2
product to meet the specification for a high power USB device by maintain­ing V
above 4.75V for currents up
BUS
to 500mA.
Automatic USB On-The-Go
When two On-The-Go devices are connected, one is the A-device and the other is the B-device, depending on the orientation of the cable, which has a micro-A and a micro-B plug. The A-device provides power to the B-device and starts as the host. Micro­A/micro-B cables include an ID pin in addition to the four standard pins (V
, D–, D+, and GND)—the micro-
BUS
A plug has its ID pin shorted to GND while on the micro-B plug the ID pin is floating. The impedance on the ID pin allows the USB power manager to determine whether it receives power from an external device or whether it should power up V to an external device.
Step-up mode can be enabled by either the ENOTG pin or the ID pin. The ENOTG pin can be connected to a microcontroller. The ID pin, on the other hand, is designed to be connected directly to the ID pin of a micro-AB receptacle. The pin is active low and contains an internal 2.5µA pull up current source. When the ID pin is floating or a micro-B plug is connected to the AB receptacle, the internal cur­rent source pulls ID up to the max of V
, V
BUS
and BAT. When a micro-A
OUT
to provide power
BUS
plug is connected to the receptacle, the short between ID and ground in the micro-A plug overrides the pull-up current source and pulls the ID pin on the LTC4160 down to ground. This activates the bidirectional switching regulator in step-up mode and pow­ers up V
. A complete application
BUS
schematic is shown in Figure 2.
Other Features
The LTC4160 also includes a bat­tery charger featuring programmable charge current (1.2A max), cell pre­conditioning with bad cell detection and termination, CC-CV charging, C/10 end of charge detection, safety timer termination, automatic recharge and a thermistor signal conditioner for temperature qualified charging. For the LTC4160, the nominal float volt­age is 4.2V. The LTC4160-1 provides a nominal float voltage of 4.1V.
The overvoltage protection circuit can be used to protect the low volt­age USB/Wall adapter input from the inadvertent application of high voltage or a failed wall adapter. This circuit controls the gate of an external high voltage N-channel MOSFET, and in conjunction with an external 6.2k resistor, can provide protection up to 68V.
The LTC4160 includes an integrated ideal diode and a controller for an optional external ideal diode. This provides a low loss power path from
the battery to V
when input power
OUT
is limited or unavailable. When input power is removed, the ideal diode(s) prevent V
from collapsing, with
OUT
only the output capacitor required for the switching regulator.
Conclusion
The LTC4160 is a feature rich power manager that is especially suited for USB On-The-Go applications, enabling bidirectional USB power transfer be­tween portable devices. The part can directly detect the impedance on the ID pin of a micro-AB receptacle to auto­matically tell the internal bidirectional switching regulator to provide a 5V output on V The switching regulator can supply at least 500mA and comes with a cur­rent limit of 680mA. In addition, the LTC4160 can efficiently take power from 5V inputs (USB, Wall adapter, etc.) to power a portable application and charge its battery using a single inductor. Its unique switching archi­tecture and Bat-Track output control provides fast and efficient charging. Furthermore, an optional overvoltage protection circuit can provide protec­tion against voltages of up to 68V on the V
pin. The combination of bi-
BUS
directional power transfer, automatic USB On-The-Go functionality and high voltage protection make the LTC4160 a must have for today’s high end por­table devices.
for USB On-The-Go.
BUS
L
Linear Technology Magazine • June 2009
Figure 2. LTC4160 with automatic USB On-The-Go
2929
L DESIGN IDEAS
I
C N V V
N T
CHARGE
EFF FC UV
RECHARGE
=
( )
V
IN
GND
V
OUT
LT3663 BUCK
GND
TOP RAIL
+
TOP ENA
TOP RAIL
BOT RAIL
+
BOT ENA
GND
BIAS GND TOP CAP
+
TOP CAP
BOT CAP
+
BOT CAP
GND
V
CAP
12V
GND
C
BOT
50F
C
TOP
50F
RUN
V
IN
GND
V
OUT
LT3663 BUCK
CONTROL
CIRCUIT
(FIGURE 3)
GND
RUN
V
IN
V
IN
ENA
I
LIM
RUN
V
OUT
V
OUT
2.65V
1.2A
I
SENSE
BOOST
SW
IR05H40CSPTR
L1
3.3µH
L1: TDK VLCF5020T-3R3N1R7-1
LT3663
GND FB
4.7µF 50V 1206
40V
2.0A DFLS240
10k
R
ILIM
28.7k
0.1µF 16V
47µF 1206 16V
R
FB2
86.6k
R
FB1
200k

Supercapacitor Charger with Adjustable Output Voltage and Adjustable Charging Current Limit

Introduction
For applications using larger value supercapacitors (tens to hundreds of farads), a charger circuit with a rela­tively high charging current is needed to minimize the recharge time of the system. Supercapacitors are used as energy hold up devices in applications such as solid state RAID disks, where information stored in high speed vola­tile memory must be transferred to non-volatile flash memory when power is lost. This transfer time may take minutes, requiring hundreds of farads to hold up the power supply until the transfer is complete. The requirement for the recharge time of these banks of supercapacitors is typically less than one hour. To accomplish this, a high charging current is required. This article describes a supercapacitor charging circuit using the LT3663 that meets these difficult requirements.
The LT3663 is a 1.2A, 1.5MHz step­down switching regulator with output current limit ideal for supercapacitor applications. The part has an input voltage range of 7.5V to 36V,has adjustable output voltage and adjust­able output current limit. The output voltage is set with a resistor divider network in the feedback loop while the output current limit is set by a single resistor connected from the I
30
30
Figure 2. Capacitor charger circuit using the LT3663
Figure 1. Block diagram for charging two supercapacitors in series
pin to ground. With its internal com­pensation network and internal boost diode, the LT3663 requires a minimal number of external components.
Power Ride-Through Application
A procedure for selecting the size of the supercapacitor is outlined in the September 2008 edition of Linear Technology, in an article titled “Re­place Batteries in Power Ride-Through Applications with Supercaps and 3mm × 3mm Capacitor Charger.” The procedure determines the effective supercapacitor (C
0.3Hz, based on the power level to
LIM
) capacitance at
EFF

by Jim Drew

be held up, the minimum operating voltage of the DC/DC converter sup­porting the load, the distributed circuit resistances including the ESR of the supercapacitors, and the required hold up time.
Once the size of the supercapacitor is known, the charging current can be determined to meet the recharge time requirements. The recharge time (T
RECHARGE
to recharge the supercapacitors from the minimum operating voltage (VUV) of the DC/DC converter to the full charge voltage (VFC) of the superca­pacitors. The voltage on the individual supercapacitors at the start of the recharge cycle is the minimum oper­ating voltage divided by the number (N) of supercapacitors in series. From here on, this article describes an ap­plication with two supercapacitors in series. The recharge current (I is determined by the capacitor charge control law:
This assumes that the voltage across the supercapacitor doesn’t discharge below the VUV/N value. This assumption is valid if the time period
Linear Technology Magazine • June 2009
) is the time required
)
CHARGE
DESIGN IDEAS L
T
C V
I
CHARGE
EFF FC
CHARGE
=
IN OUT
BIAS
(FIGURE 1
CONNECTIONS)
(FIGURE 1 CONNECTIONS)
GND
BYP
GND
V
V
+
SHDN
U6
LT1761-3.3
3.3V
3.3V
3.3V
3.3V
10µF
16V
0.01µF
0.01µF
10µF
TOP ENA
TOP CAP +
TOP CAP
150k
V
REF
U7
LT1634-1.25
BOT_CHRG_L
100k 100k
100k 100k
OUT A V+
–IN A OUT B
–IN B
+IN B
+IN A
GND
0.1µF
+
U1
LT1784
V
V
+
3.3V
0.01µF
BOT CAP
+
BOT CAP
100k 100k
100k 100k
+
U2
LT1784
V
V
+
3.3V
0.01µF
100k
10k
1M
100k
R2 402k
R1 10k
R3
10k
R4 402k
1M
1k
1M
100k 100k
10k
+
U3
LT1784
0.01µF
TOP RAIL
U5
4N25
BOT ENA
2N7002
10k
GND
U4
LT6702
while input power isn’t available is such that the supercapacitor’s leakage current hasn’t significantly reduced the voltage across the capacitor. The voltage across the supercapacitor may actually rise slightly after the DC/DC converter shuts down due to the dielec­tric absorption effect. The initial charge time T
for a fully discharged
CHARGE
bank of supercapacitors is:
Figure 1 shows a block diagram of the components for this supercapaci­tor charger application.
Charging Circuit Using the LT3663
To set the charging current, a resistor R
is connected from the I
ILIM
the LT3663 to ground. Table 1 shows the nominal charging currents for various values of R
The full charge voltage is set by the resistor divider network in the
.
ILIM
pin of
LIM
Figure 3. Charger control circuit
feedback loop. Table 2 shows various full charge voltages versus the value of R ground) when resistor R tied between the V pin) is 200k. Figure 2 shows the charg­ing circuit for each supercapacitor.
Control Circuit
(resistor from the FB pin to
FB2
pin and the FB
OUT
(resistor
FB1
for Charging Supercapacitors
The control circuit in Figure 3 is used to balance the voltages of the super­capacitors while they are charging. This is accomplished by prioritizing
Charging Current (A)
Table 1. Charging current vs R
0.4 140
0.6 75
R
Value (kΩ)
ILIM
0.8 48.7
1.0 36.5
1.2 28.7
ILIM
charge current to the lower voltage supercapacitor—specifically by en­abling the charging circuit for the supercapacitor with the lower voltage while disabling the circuit for the other supercapacitor.
If the top charging circuit is enabled while the bottom charging circuit is disabled, the bottom supercapacitor is charged by the input return cur­rent from the top charger. This return current is a fraction of the charging current so the top supercapacitor charges faster. The control circuit
Full Charge Voltage (V)
Table 2. Full charge voltage vs R
2.65 86.6
2.5 93.1
2.4 100
2.2 115
2.0 133
continued on page 33
FB2
R
(kΩ)
FB2
Linear Technology Magazine • June 2009
3131
L DESIGN IDEAS
PV
IN1
PV
IN2
SW2
V
OUT1
FB2
FB1
SW3
LTC3521
SHDN1 SHDN2 SHDN3
102k
22pF
137k
68.1k
C
OUT3
10µF
C
OUT2
10µF
22pF
V
IN
C
IN
4.7µF
Li-ion
L1
4.7µH
L3
6.8µH
L2
6.8µH
V
OUT2
1.8V 600mA
1.5M
332k
C
OUT1
22µF
V
OUT1
3.3V 1A
V
IN
2.4V TO 4.2V
100k
1M
1M
1M
PGOOD1 PGOOD2 PGOOD3
PWM
SW1A
SW1B
FB3
C
OUT1
: TDK C3216X5R0J226M
C
OUT2
, C
OUT3
: TDK C2012X5R0J106M L1: Sumida CDRH5D16NP-4R7NC L2, L3: Sumida CDRH2D18/LD-6R8NC
PGND2GNDPGND1
PWM
BURST
ON
OFF
V
OUT3
1.2V
600mA
+
EFFICIENCY (%)
LOAD CURRENT (mA)
1k1
100
0
10
100
10
20
30
40
50
60
70
80
90
BUCK-BOOST MODE BUCK-BOOST MODE, BURST MODE OPERATION BUCK MODE BUCK MODE, BURST MODE OPERATION
VIN = 3.6V
V
OUT
= 3.3V
V
OUT
= 1.8V

Monolithic Triple Output Converter for Li-Ion Powered Handheld Devices

Introduction
Handheld devices often require several voltage rails to power microproces­sors, communication I/O and other peripherals with a range of voltages from as low as 1V to as high as 3.3V. Producing these voltage rails from a single-cell Li-Ion battery requires mul­tiple converters that are efficient, can operate in a combination of buck and boost modes, and fit into the already crowded board space of the handheld device. To meet these challenges, the LTC3521 triple-output converter combines a buck-boost converter and two synchronous buck converters in a 4mm × 4mm QFN package (Figure
1). The LTC3521 is a monolithic de-
vice internally compensated and with built-in soft-start capacitors. External components are limited to feedback resistors, output inductors and capaci­tors (Figure 2). The internal switching frequency of 1MHz makes it possible to select a wide range of tiny, low profile capacitors and inductors. A complete 3-output converter occupies less than
0.5in2 (Figure 1), delivering up to 5W
of total output power with less than a 15°C temperature rise.
Figure 1. Buck-boost and buck converters occupy less than 0.5in2 of board space.
The LTC3521’s wide input voltage range allows its buck-boost converter to operate from 1.8V to 5.5V. Its propri­etary buck-boost switching algorithm makes it possible to produce seamless transitions between buck and boost modes, using only a single inductor in a fixed frequency operation. Smooth buck-boost transitions are especially useful in 3.3V applications where battery run time depends on using the entire 2.4V–4.2V operating range of a single cell Li-Ion battery. The

by Chuen Ming Tan

buck-boost converter can support up to 1A loads.
The LTC3521 buck converters fea­ture internally compensated current mode control that ensures a rapid transient response over a wide range of output capacitor values. The buck converters can supply a load current of up to 600mA each over the entire input voltage range and its output can be set as low as 0.6V. The buck con­verter transitions smoothly to 100% duty cycle operation to extend battery life in low dropout operation. Other useful features of LTC3521 include short circuit protection, individual open-drain power good indicator, which allows for undervoltage fault detection, and sequenced start-up. Each converter can be independently enabled. With all converters disabled, the total supply current is reduced to under 1µA.
High Efficiency
Due to its high efficiency, the LTC3521 is able to operate in a tiny package, delivering 1A of output current on the buck-boost converter and 600mA each on the buck converters. As shown in Figure 3, all the converters can easily operate at efficiencies above 90% in PWM mode. Peak efficiency
32
32
Figure 2. A 3-output converter takes a single Li-Ion battery to
3.3V at 1A (buck-boost mode), 1.8V at 600mA and 1.2V at 600mA.
Figure 3. Efficiency vs load current for the circuit in Figure 2
Linear Technology Magazine • June 2009
occurs at the midpoint of the avail-
V
OUT1
100mV/DIV
V
OUT2
100mV/DIV
V
OUT3
100mV/DIV
100µs/DIV
V
OUT1
1V/DIV
V
OUT2
1V/DIV
V
OUT3
1V/DIV
500µs/DIV
ENABLE TOP
ENABLE BOTTOM
ENABLE PINS
5V/DIV
V
C
TOP
500mV/DIV
0V
0V
0V
V
C
BOT
500mV/DIV
5s/DIV
C
TOP
= 50F
C
BOT
= 50F
INITIAL V
C
TOP = INITIAL VCBOT
ENABLE PINS
5V/DIV
V
C
TOP
500mV/DIV
0V
0V
0V
V
C
BOT
500mV/DIV
5s/DIV
C
TOP
= 50F
C
BOT
= 100F
INITIAL V
C
TOP < INITIAL VCBOT
ENABLE TOP
ENABLE BOTTOM
able output current range—ensuring high efficiency under most operating conditions. When the application en­ters low power mode, the converters can be independently set to Burst Mode operation to further improve efficiency at light loads. In Burst Mode operation, the total quiescent current of the converters is reduced to 35µA. During noise critical phases, Burst Mode operation can be temporarily forced to low noise by dynamically driving the PWM pin high.
Supply Sequencing
Digital applications with multiple supplies typically specify sequenced start-up and shut-down of the sup­plies. Supply sequencing is important to prevent powering up I/O pins that are driven by unpowered core logic. Without defined logic states, erratic fluctuations may occur at the I/O pins. LTC3521 provides individual control of shutdown and PGOOD indicator pins, which can be used for supply sequencing. The three outputs of LTC3521 can be powered sequentially by tying the SHDN and PGOOD pins
Figure 4. Sequenced power-up waveforms
as shown in Figure 2. A low-to-high transition on SHDN3 pin powers up channel 3. When channel 3 is powered up, PGOOD3 pulls SHDN2 high to turn on channel 2. When channel 2 is powered up and PGOOD2 is high, SHDN1 is pulled high, finally turning on all three outputs (Figure 4).
Inter-Channel Performance
While in PWM mode, all three con­verters operate synchronously from a common 1MHz oscillator. This minimizes the interaction between the converters so that load steps on the output of one converter have minimum impact on the others. For example, Fig­ure 5 shows the output voltages as two
DESIGN IDEAS L
Figure 5. Alternating light to full load step responses show little crosstalk between channels.
separate 20mA to 600mA load steps are applied to the buck channels and a 0A to 1A load step is applied to the buck-boost channel. In this case, even with small 10µF output capacitors on the buck converters and 22µF on the buck-boost converter, the interaction among channels is minimal.
Conclusion
The LTC3521 provides a highly integrated monolithic solution for ap­plications requiring multiple voltage rails in a compact footprint. Its high ef­ficiency and exceptional performance make the LTC3521 well suited for even the most demanding handheld applications.
L
LT3663, continued from page 31
consists of a 3.3V LDO (U6) and a precision 1.25V reference (U7). U1 and U2 are configured as difference amplifiers with a gain of one to measure the voltage across each supercapacitor while U3 is a level shifted difference amplifier used to determine the voltage difference between the two superca­pacitors. By level shifting the output of U3 to the reference voltage, the two comparators in U4 determine which supercapacitor needs charging.
An additional pair of level shifting resistors (R14 and R15, R16 and R17) are used to allow both supercapacitors to charge when they are within a 50mV window. When both supercapacitors are being charged, the bottom super­capacitor charges faster because it is being charged by its charging current plus the input return current of the top charger. This effect can be seen in Figure 4. The enable signal of the bottom charger is toggling as the bot-
Linear Technology Magazine • June 2009
tom supercapacitor is being charged faster than the top supercapacitor to maintain the 50mV difference between the two supercapacitors. Figure 5 shows the effect of a 2-to-1 mismatch in capacitance value where the top is a 50F supercapacitor and the bottom is a 100F. Here the voltage on the bottom supercapacitor rises more slowly and the top supercapacitor charger enable signal toggles to allow it to maintain
Conclusion
The LT3663 allows for a low component count supercapacitor charging circuit with adjustable full charge voltage and adjustable current limit ideal for larger value supercapacitors. A control circuit can monitor and balance the voltage across each supercapacitor, even if the supercapacitors are grossly mismatched in capacitance or initial voltage.
L
voltage balance.
Figure 4. Charging with equal value capacitors Figure 5. Charging with mismatched capacitors
3333
L DESIGN IDEAS
SW CAP
GND
CHIP ENABLE
FBP
LT8410
2.2µF
0.1µF
100µH
0.1µF
0.1µF*
V
OUT
= 16V
V
IN
2.5V to 16V
V
CCVOUT
V
REF
SHDN
604K
412K
*HIGHER VALUE CAPACITOR IS REQUIRED WHEN THE VIN IS HIGHER THAN 5V
LOAD CURRENT (mA)
0.01
EFFICIENCY (%)
100
50
60
70
80
90
40
100100.1 1
VIN = 12V
VIN = 5V
VIN = 3.6V
LOAD CURRENT (mA)
0.01
V
OUT
PEAK-TO-PEAK RIPPLE (mV)
10
8
2
6
4
0
1010.1
VIN = 3.6V

Ultralow Power Boost Converters Require Only 8.5µA of Standby Quiescent Current

Introduction
Industrial remote monitoring systems and keep-alive circuits spend most of their time in standby mode. Many of these systems also depend on battery power, so power supply efficiency in standby state is very important to maximize battery life. The LT8410/-1 high efficiency boost converter is ideal for these systems, requiring only
8.5µA of quiescent current in standby mode. The device integrates high value (12.4M/0.4M) output feedback resistors, significantly reducing input current when the output is in regu­lation with no load. Other features include an integrated 40V switch and Schottky diode, output disconnect with current limit, built in soft-start, overvoltage protection and a wide input range, all in a tiny 8-pin 2mm × 2mm DFN package.

by Xiaohua Su

Figure 1. 2.5V–16V To 16V boost converter
Application Example
Figure 1 details the LT8410 boost converter generating a 16V output from a 2.5V-to-16V input source. The LT8410/-1 controls power delivery by varying both the peak inductor cur­rent and switch off time. This control scheme results in low output voltage ripple as well as high efficiency over a wide load range. Figures 2 and 3 show efficiency and output peak-to-peak ripple for Figure 1’s circuit. Output ripple voltage is less than 10mV de­spite the circuit’s small (0.1µF) output capacitor.
The soft-start feature is imple­mented by connecting an external capacitor to the V is not needed, the capacitor can be removed. Output voltage is set by a resistor divider from the V ground with the center tap connected to the FBP pin, as shown in Figure 1. The FBP pin can also be biased directly by an external reference.
34
34
pin. If soft-start
REF
pin to
REF
Figure 2. Efficiency vs load current for Figure 1 converter
The SHDN pin of the LT8410/-1 can serve as an on/off switch or as an undervoltage lockout via a simple resistor divider from VCC to ground.
Ultralow Quiescent Current Boost Converter with Output Disconnect
Low quiescent current in standby mode and high value integrated feed­back resistors allow the LT8410/-1 to regulate a 16V output at no load from a
3.6V input with about 30µA of average input current. Figures 4, 5 and 6 show typical quiescent and input currents in regulation with no load.
The device also integrates an output disconnect PMOS, which blocks the output load from the input during shutdown. The maximum current
Figure 3. Output peak-to-peak ripple vs load current for Figure 1 converter at 3.6V
through the PMOS is limited by cir­cuitry inside the chip, allowing it to survive output shorts.
Compatible with High Impedance Batteries
A power source with high internal impedance, such as a coin cell bat­tery, may show normal output on a voltmeter, but its voltage can collapse under heavy current demands. This makes it incompatible with high cur­rent DC/DC converters. With very low switch current limits (25mA for the LT8410 and 8mA for the LT8410-1), the LT8410/-1 can operate very effi­ciently from high impedance sources without causing inrush current prob­lems. This feature also helps preserve battery life.
continued on page 36
Linear Technology Magazine • June 2009
DESIGN IDEAS L
RT TRACK MODE SGND PGND
PGOOD
SW SW SW SW SW SW
V
ON
BOOST
C5
0.1µF 25V
L1
0.33µH
C7
2.2µF
C9
0.1µF
C6
0.1µF 25V
R4
71.5k
R1
10.0k
R2
20.0k
C3 47µF
6.3V
C4 47µF
6.3V
V
OUT
1.8V 5A
C2 22µF 16V
C1
22µF
16V
V
IN
12V
D1
FB
PV
IN
PV
IN
SV
IN
RUN
CLKIN CLKOUT
PHMODE
R5
100k
R3
10Ω
LTC3605
ITH INTV
CC
PGND
∆V
O
100mV/DIV
I
O
2A/DIV
20µs/DIV
V
SW1
10V/DIV
V
SW2
10V/DIV
500ns/DIV
I
L1
5A/DIV
I
L2
5A/DIV
15V
, 4MHz Monolithic
IN
Synchronous Buck Regulator Delivers 5A in 4mm × 4mm QFN
Introduction
The LTC3605 is a high efficiency, monolithic synchronous step-down switching regulator that is capable of delivering 5A of continuous output current from input voltages of 4V to 15V. Its compact 4mm × 4mm QFN package has very low thermal imped­ance from the IC junction to the PCB, such that the regulator can deliver maximum power without the need of a heat sink. A single LTC3605 circuit can power a 1.2V microprocessor directly from a 12V rail—no need for an intermediate voltage rail.
The LTC3605 employs a unique con­trolled on-time/constant frequency current mode architecture, making it ideal for low duty cycle applications and high frequency operation. There are two phase-lock loops inside the LTC3605: one servos the regulator on-time to track the internal oscilla­tor frequency, which is determined by an external timing resistor, and the other servos the internal oscillator to an external clock signal if the part is synchronized. Due to the controlled on­time design, the LTC3605 can achieve very fast load transient response while minimizing the number and value of external output capacitors.
The LTC3605’s switching frequency is programmable from 800kHz to 4MHz, or the regulator can be syn­chronized to an external clock for noise-sensitive applications.
Furthermore, multiple LTC3605s can be used in parallel to increase the available output current. The LTC3605 produces an out-of-phase clock signal so that parallel devices can be interleaved to reduce input and output current ripple. A multiphase, or PolyPhase®, design also generates lower high frequency EMI noise than a single-phase design, due to the lower switching currents of each phase. This configuration also helps with the thermal design issues normally associated with a single high output current device.
1.8V
OUT
Buck Regulator
The LTC3605 is specifically designed for high efficiency at low duty cycles such as 12VIN-to-1.8VOUT at 5A, as
Figure 1. 12V to 1.8V at 5A buck converter operating at 2.25MHz
shown in Figure 1. High efficiency is achieved with a low R synchronous MOSFET switch (35mΩ) and a 70mΩ R
DS(ON)
MOSFET switch.
This circuit runs at 2.25MHz, which reduces the value and size of the output capacitors and inductor. Even with the high switching frequency, the efficiency of this circuit is about 80% at full load.
Figure 2 shows the fast load tran­sient response of the application circuit shown in Figure 1. It takes only 10µs to recover from a 4A load step with less than 100mV of output
, 2.25MHz
voltage deviation and only two 47µF ceramic output capacitors. Note that compensation is internal, set up by tying the compensation pin (ITH) to the internal 3.3V regulator rail (INTVCC).

Tom Gross

bottom
DS(ON)
top synchronous
Linear Technology Magazine • June 2009
Figure 2. Load step response of the circuit in Figure 1
Figure 3. Multiphase operation waveforms of the circuit in Figure 4. The switch voltage and inductor ripple currents operate 180° out of phase with respect to each other.
3535
L DESIGN IDEAS
TRACK CLKOUT RT MODE SGND
BOOST
SW
VON
FB
PV
IN
SV
IN
C
FILT1
0.1µF
RUN PGND
ITH
CLKIN
R
FILT1
10Ω
PGOOD
R
PG
100k
PHMODE INTV
CC
LTC3605
RT MODE SGND PGND
FB
PHMODE
INTV
CC
BOOST
SW
V
ON
PV
IN
SV
IN
RUN PGOOD CLKOUT
ITH
TRACK CLKIN
LTC3605
R
T1
162k
R
FB1
10.0k
R
T2
162k
R
FB2
10.0k
R
ITH
8k
R
FILT2
10Ω
C
FILT2
0.1µF
C
IN2
22µF
C
BST1
0.1µF
L1
0.33µH
L2
0.33µH
D
BST1
C
OUT1
47µF
V
OUT
1.2V 10A
C
INTVCC2
2.2µF
C
BST2
0.1µF
C
OUT2
47µF
C
INTVCC1
2.2µF
C
C1
10pF
C
C2
10pF
C
SS
0.1µF
C
IN1
22µF
V
IN
12V
C
ITH
390pF
D
BST2
VCC VOLTAGE (V)
0
QUIESCENT CURRENT (µA)
12
10
6
8
2
4
0
161284
OUTPUT VOLTAGE (V)
0
AVERAGE INPUT CURRENT (µA)
1000
100
10
4020 3010
VCC = 3.6V
TEMPERATURE (°C)
–40
QUIESCENT CURRENT (µA)
10
6
8
2
4
0
12080400
VCC = 3.6V
This connects an internal series RC to the compensation point of the loop, while introducing active voltage positioning to the output voltage: 1.5% at no load and –1.5% at full load. The hassle of using external components for compensation is eliminated. If one wants to further optimize the loop, and remove voltage positioning, an external RC filter can be applied to the ITH pin.
1.2V
Several LTC3605 circuits can run in parallel and out of phase to de­liver high total output current with a minimal amount of input and output capacitance—useful for distributed power systems.
The 1.2V ulator shown in Figure 4 can support 10A of output current. Figure 3 shows the 180° out-of-phase operation of the two LTC3605s. The LTC3605 requires no external clock device to operate up to 12 devices synchronized out of phase—the CLKOUT and CLKIN pins of the devices are simply cascaded, where each slave’s CLKIN pin takes the CLKOUT signal of its respective master. To produce the required phase offsets, simply set the voltage level on
LT8410, continued from page 34
Conclusion
The LT8410/-1 is a smart choice for applications which require low standby quiescent current and/or require low input current, and is especially suited for power supplies
Figure 4. Quiescent current vs temperature (not switching)
36
36
, 10A, 2-Phase Supply
OUT
2-phase LTC3605 reg-
OUT
Figure 4. 12V to 1.2V at 10A 2-phase buck converter
the PHMODE pin of each device to INTVCC, SGND or INTVCC/2 for 180°, 120° or 90° out-of-phase signals, re­spectively, at the CLKOUT pin.
LTC3605s can run in parallel to pro­duce 60A of output current. PolyPhase operation can also be used in mul­tiple output applications to lower the amount of input ripple current,
Conclusion
The LTC3605 offers a compact, monolithic, regulator solution for high current applications. Due to its PolyP h ase capability, up to 12
with high impedance sources. The ultralow quiescent current and high value integrated feedback resistors keep average input current very low, significantly extending battery oper-
Figure 5. Quiescent current vs VCC voltage (not switching)
reducing the necessary input capaci­tance. This feature, plus its ability to operate at input voltages as high as 15V, make the LTC3605 an ideal part for distributed power systems.
L
ating time. The LT8410/-1 is packed with features without compromising performance or ease of use and is available in a tiny 8-pin 2mm × 2mm package.
L
Figure 6. Average input current in regulation with no load
Linear Technology Magazine • June 2009

New Device Cameos

NEW DEVICE CAMEOS L

Ultralow Power, 14-Bit 150Msps ADC Reduces Digital Feedback in Data Conversion Systems
The LTC2262 is a low power 14-bit, 150Msps Analog-to-Digital Converter (ADC) that dissipates only 149mW, less than one-third the power of competi­tive solutions. This new benchmark enables portable applications limited by stringent power budgets to extend their performance capabilities, as well as providing higher operating efficiency and reduced recurring oper­ating costs for 3G/4G LTE and WiMAX basestation equipment. In addition to offering considerably lower power, the LTC2262 integrates two unique features for reducing digital feedback in situations where even good layout practice may fail. These features in combination with low power ease the task of designing with high speed ADCs in a wide variety of applications, including portable medical imaging and ultrasound, portable test and instrumentation, non-destructive test equipment, software defined radios and cellular basestations.
Digital feedback occurs when energy from ADC outputs couples back into the analog section, caus­ing interaction that appears as odd shaping in the noise floor and spurs in the ADC output spectrum. The worst situation is at midscale, where all outputs are changing from ones to zeroes, or vice versa, generating large ground currents that couple back into the input.
To combat this effect, the LTC2262’s proprietary alternate bit polarity (ABP) mode inverts all of the odd bits before the output buffers to equalize the number of ones and zeroes switch­ing. This method effectively cancels the large ground plane currents that contribute to digital feedback. In addi­tion to the alternate bit polarity mode, an optional data output randomizer is also available for reducing interference from the digital outputs. The random­izer decorrelates the digital output to reduce the likelihood of repetitive
code patterns that couple back into the ADC input, causing unwanted tones in the output spectrum. Both digital feedback reduction techniques have proven to improve spurious free dynamic range (SFDR) performance by 10dB –15dB.
Operating from a low 1.8V analog supply, the LTC2262 achieves signifi­cant power savings without sacrificing AC performance. This ADC offers sig­nal to noise ratio (SNR) performance of 72.8dB and spurious free dynamic range (SFDR) of 88dB at baseband. Ultralow jitter of 0.17ps undersampling of IF frequencies with excellent noise performance.
The LTC2262’s innovative digital outputs can be set to full rate CMOS, double data rate CMOS, or double data rate LVDS. Double data rate digital outputs allow data to be transmitted on both the rising edge and the fall­ing edge of the clock, reducing the number of data lines needed by half. A separate output power supply allows the CMOS output swing to range from
1.2V to 1.8V.
Offered in a 6mm × 6mm QFN package, the LTC2262 includes a clock duty cycle stabilizer circuit to facilitate non-50% clock duty cycles, programmable digital output timing, programmable LVDS output current and optional LVDS output termina­tion. These features combine to make the data transmission between the ADC and the digital receiver more flexible.
allows
RMS
Quad 12-Bit/10-Bit/8-Bit DACs Include 10ppm/°C Reference
The LTC2634 quad 12-bit, 10-bit and 8-bit rail-to-rail digital-to-analog converters (DACs) integrate a precision reference in tiny 3mm × 3mm QFN and MSOP packages. The LTC2634 is the latest offering in Linear’s family of tiny 12-bit, 10-bit and 8-bit DACs with internal references. The LTC2634 joins the previously released LTC2636 octal and LTC2630/LTC2640 single channel DACs, offering a versatile
selection of the smallest DACs for numerous applications.
The LTC2634’s small size and inter­nal reference is important for a variety of industrial, automotive and ATE ap­plications. By integrating a 10ppm/°C reference, the LTC2636 offers further space reduction for compact circuit boards. The LTC2634 offers 12-bit performance of ±2.5LSB (max) INL error and less than 2.4nV•s crosstalk, ensuring that a voltage change on one DAC has minimal effect on the other DACs. Operating from a single 2.7V to
5.5V supply, supply current is a low 125µA per DAC.
The LTC2634 DACs are available in a number of ordering options to meet a wide range of applications. In addi­tion to selecting one of three resolution options, designers can also choose between a 2.5V or 4.096V full-scale range. Ordering options provide the choice between powering up the DACs at zero-scale or mid-scale, offering flexibility for designs that cannot be forced to ground when power is first applied. Designers can choose between an MSOP-10 package or a 16-pin 3mm × 3mm QFN package that includes a hardware load-DAC (LDAC) pin, a clear pin that asynchronously forces the DAC outputs to their respective reset state, and a serial data output pin.
10MHz to 6GHz Low Power RMS Detector with 40dB Dynamic Range for Accurate RF Power Measurement
The LT5581 is a broadband 6GHz RMS detector, featuring 40dB dynamic range and a low operating supply cur ­rent of 1.4mA. The device is well suited for a wide range of power monitor and control applications in portable and battery-powered wireless systems, cellular basestations, picocells and femtocells, fiber optic transmitters and instrumentation. The LT5581 outputs a DC voltage that is linearly proportional to the log input power, providing an easy-to-use, mV/dB scaling with exceptional linearity of better than ±1dB across 40dB range.
Linear Technology Magazine • June 2009
3737
L NEW DEVICE CAMEOS
CURRENT (A)
0.5
0.6
0.7
0.8
0.9
1.0
0.3
0.4
0
0.1
0.2
0.5
0.6
0.7
0.8 0.9
1.0
0.3
0.4
0
0.1
0.2
INPUT
SUPPLY
CURRENT
VIN = 24V
CHARGER
INPUT
CURRENT
SYSTEM LOAD CURRENT (A)
VIN (V)
I
OUT(MAX)
(A)
I
IN
(A)
1.0
1.2
1.4
1.6
1.8
2.0
0.6
0.8
0
0.2
0.4
0.25
0.30
0.35
0.40
0.45
0.50
0.15
0.20
0
0.05
0.10
16 181210 32 4014
20
24 26 3022
I
OUT(MAX)
I
INPUT
The LT5581’s RMS measurement ca­pability provides accurate RF power readings to within ±0.2dB regardless of waveforms that have high crest-fac­tor modulated content, multicarrier or multitone. Moreover, the LT5581 offers exceptional accuracy of ±1dB over its operating temperature range of –40°C to 85°C.
Operating over a wide supply voltage range of 2.7V to 5.25V, the LT5581’s low power consumption makes it ideal for battery-powered communication
LT3650, continued from page 7
monitored input supply become exces­sive. The CLP pin can be configured to implement an input current limit function for systems having multiple loads that share the LT3650 VIN sup­ply. The LT3650 reduces maximum battery charge current if the voltage on the CLP pin exceeds the voltage on VIN by 50mV. Total load current on the input power supply can be monitored by connecting a sense resistor from the CLP pin to VIN, and connecting any ex­ternal loads to the VIN pin. The LT3650 servos the charger maximum output current such that 50mV is maintained across the CLP sense resistor.
A Full Complement of Battery Charger Features
Figure 7 shows a battery charger that incorporates many of the LT3650’s unique features. This charger incor-
and multimedia devices. Yet, it has the accuracy performance to meet the performance required by basestations, picocells and femtocells, cable infra­structure and optical communication systems. Additionally, the LT5581’s wide frequency range extends to applications including WiMAX and wireless systems in the 5GHz ISM bands. The LT5581’s single-ended RF input does not require an external RF transformer, thus simplifying the ap­plication design while reducing costs.
porates top off charging with a 3-hour backup safety timer, and directly accepts input voltages from 12V to 40V (32V operating maximum). This charger uses a 9.1V Zener diode to level-shift the input supply, incor­porating an undervoltage lockout function for VIN < 10V.
Battery pack temperature-sens­ing is enabled by connecting an NTC thermistor to the NTC pin. Charging is suspended if the battery temperature does not remain within a 0°C to 40°C range. The charger uses a resistor divider to modulate the voltage on RNG/SS, which reduces the maximum battery charge current if VIN is below 20V, useful for current-limited input sources such as wall adapters. A ca­pacitor on the RNG/SS pin enables a soft-start function. A secondary system load is supported, with the input supply protected by an input
The LT5581 has a fast response time of 1µs rise time to a full power swing, suitable for time-division duplexing systems.
The LT5581 also incorporates a shutdown feature. When the LT5581’s Enable input pin is pulled low, the chip draws a typical shutdown current of
0.2µA, and a maximum of 6µA. The device is offered in a tiny 8-lead, 3mm × 2mm DFN surface mount package.
L
current limit feature, incorporated by connecting the input supply to the CLP pin via a 0.05Ω sense resistor. The maximum charge current is automati­cally reduced to keep the total input supply current from exceeding the 1A limit set by the sense resistor.
Conclusion
The LT3650 provides a versatile and easy-to-use platform for a wide variety of efficient Li-Ion battery charger solu­tions. Low power dissipation makes continuous charging up to 2A practi­cal, deriving power directly from input supplies up to 32V without the need for an intermediate DC/DC converter. The compact size of the IC coupled with modest external component require­ments allows construction of space saving, cost-effective, and feature-rich Li-Ion battery chargers.
L
Figure 8. Charger maximum input current (IIN) and maximum output current (I
7. Charge current reduction for V supply current below 0.5A
38
38
OUT(MAX)
) vs VIN for the battery charger shown in Figure
< 20V keeps the charger input
IN
Figure 9. Charger maximum input current, system load current, and total input supply current for the battery charger shown in Figure 7 for V 24V. Battery charger output current is reduced to maintain a maximum input supply current of 1A, which corresponds to 50mV across the 0.05Ω resistor that is connected between the CLP and V
Linear Technology Magazine • June 2009
pins of the LT3650.
IN
IN
=
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Linear Technology Magazine • June 2009
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Yundang Building, #1002 Samsung-Dong 144-23 Kangnam-Ku, Seoul 135-090 Korea Tel: +82 (2) 792-1617 Fax: +82 (2) 792-1619
SINGAPORE
Linear Technology Pte. Ltd.
507 Yishun Industrial Park A Singapore 768734 Tel: +65 6753-2692 Fax: +65 6752-0108
TAIWAN
Linear Technology Corporation
8F-1, 77, Nanking E. Rd., Sec. 3 Taipei, Taiwan Tel: +886 (2) 2505-2622 Fax: +886 (2) 2516-0702
1-800-4-LINEAR • 408-432-1900 • 408-434-0507 (fax)
FINLAND
Linear Technology AB
Teknobulevardi 3-5 P.O. Box 35 FIN-01531 Vantaa Finland Tel: +358 (0)46 712 2171 Fax: +358 (0)46 712 2175
FRANCE
Linear Technology S.A.R.L.
Parc Tertiaire Silic 2 Rue de la Couture, BP10217 94518 Rungis Cedex France Tel: +33 (1) 56 70 19 90 Fax: +33 (1) 56 70 19 94
GERMANY
Linear Technology GmbH
Osterfeldstrasse 84, Haus C D-85737 Ismaning Germany Tel: +49 (89) 962455-0 Fax: +49 (89) 963147
Linear Technology GmbH
Haselburger Damm 4 D-59387 Ascheberg Germany Tel: +49 (2593) 9516-0 Fax: +49 (2593) 951679
Linear Technology GmbH Jesinger Strasse 65 D-73230 Kirchheim/Teck Germany Tel: +49 (0)7021 80770 Fax: +49 (0)7021 807720
ITALY
Linear Technology Italy Srl
Orione 3, C.D. Colleoni Via Colleoni, 17 I-20041 Agrate Brianza (MI) Italy Tel: +39 039 596 5080 Fax: +39 039 596 5090
SWEDEN
Linear Technology AB
Electrum 204 Isafjordsgatan 22 SE-164 40 Kista Sweden Tel: +46 (8) 623 16 00 Fax: +46 (8) 623 16 50
UNITED KINGDOM
Linear Technology (UK) Ltd.
3 The Listons, Liston Road Marlow, Buckinghamshire SL7 1FD United Kingdom Tel: +44 (1628) 477066 Fax: +44 (1628) 478153
Linear Technology Corporation
1630 McCarthy Blvd.
Milpitas, CA 95035-7417
www.linear.com
© 2009 Linear Technology Corporation/Printed in U.S.A./44K
Linear Technology Magazine • June 2009
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