LINEAR TECHNOLOGY LT1737, lt1737fa Technical data

FEATURES
LT1737
High Power
Isolated Flyback Controller
U
Drives External Power MOSFET
Supply Voltage Range: 4.5V to 20V
Flyback Voltage Limited Only by External Components
Senses Output Voltage Directly from Primary Side Winding—No Optoisolator Required
Switching Frequency from 50kHz to 250kHz with External Capacitor
Moderate Accuracy Regulation Without User Trims
Regulation Maintained Well into Discontinuous Mode
External I
Optional Load Compensation
Optional Undervoltage Lockout
Shutdown Feature Reduces IQ to 50µA Typ
Available in 16-Pin GN and SO Packages
SENSE
Resistor
U
APPLICATIO S
Isolated Flyback Switching Regulators
Medical Instruments
Instrumentation Power Supplies
The LT®1737 is a monolithic switching regulator control­ler specifically designed for the isolated flyback topology. It drives the gate of an external MOSFET and is generally powered from a DC supply voltage. Output voltage feed­back information may be supplied by a variety of methods including a third transformer winding, the primary wind­ing or even direct DC feedback (see Applications Informa­tion). Its gate drive capability, coupled with a suitable external MOSFET and other power path components, can deliver load power up to tens of Watts.
The LT1737 has a number of features not found on other isolated flyback controller ICs. By utilizing current mode switching techniques, it provides excellent AC and DC line regulation. Its unique control circuitry can maintain regu­lation well into discontinuous mode in most applications. Optional load compensation circuitry allows for improved load regulation. An optional undervoltage lockout pin halts operation when the application input voltage is too low. An optional external capacitor implements a soft­start function.
, LTC and LT are registered trademarks of Linear Technology Corporation.
All other trademarks are the property of their respective owners.
TYPICAL APPLICATIO
R2
35.7k 1%
D2
R3
3.01k 1%
BAS16
FB
V
1nF
UVLO
C
ON
47pF
Q1
2N3906
U
12V-18V to Isolated 15V Converter
240k
V
CC
OCMP
R
C3
0.1µF
CMPC
33k
LT1737
R
MINENAB
ENDLYOSCAP t
75k 150k 100k 4.7k 0.1µF
22µF
SGND
V
IN
+
C1
GATE
I
SENSE
PGND
T1
COILTRONICS
CTX150-4
150µH 150µH
M1 IRFL014
R1
0.27
D1
MBRS1100
+
C2 33µF
NOTE: SEE APPLICATIONS INFORMATION FOR ADDITIONAL COMPONENT SPECIFICATIONS
R4
7.5k
V I
OUT
OUT
= 15V
= 300mA
1737 TA01
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LT1737
PACKAGE/ORDER I FOR ATIO
UU
W
WWWU
ABSOLUTE AXI U RATI GS
(Note 1)
VCC Supply Voltage................................................. 22V
UVLO Pin Voltage .................................................... V
I
Pin Voltage .................................................... 2V
SENSE
FB Pin Current ..................................................... ± 2mA
Operating Junction Temperature Range
LT1737C ............................................... 0°C to 100°C
LT1737I ............................................ –40°C to 125°C
Storage Temperature Range ................ – 65°C to 150°C
Lead Temperature (Soldering, 10 sec)................ 300°C
CC
TOP VIEW
1
PGND
2
I
SENSE
3
SFST
4
R
OCMP
5
R
CMPC
6
OSCAP
7
V
C
8
FB
GN PACKAGE
16-LEAD PLASTIC SSOP
T
= 125°C, θJA = 110°C/W (GN)
JMAX
= 125°C, θJA = 110°C/W (SO)
T
JMAX
16
GATE
15
V
CC
14
t
ON
13
ENDLY
12
MINENAB
11
SGND
10
UVLO
9
3V
OUT
S PACKAGE
16-LEAD PLASTIC SO
ORDER PART
NUMBER
LT1737CGN LT1737CS LT1737IGN LT1737IS
GN PART MARKING
1737 1737I
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 14V, GATE open, VC = 1.4V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Power Supply
V
CC(MIN)
I
CC
Feedback Amplifier
V
FB
I
FB
g
m
I
, I
SRC
V
CL
Gate Output
V
GATE
I
GATE
t
r
t
f
Minimum Input Voltage 4.1 4.5 V
Supply Current VC = Open 10 15 mA Shutdown Current V
= 0V, VC = Open 50 150 µA
UVLO
Feedback Voltage 1.230 1.245 1.260 V
1.220 1.270 V
Feedback Pin Input Current 500 nA Feedback Amplifier Transconductance ∆lC = ±10µA 400 1000 1800 µmho
Feedback Amplifier Source or Sink Current 30 50 80 µA
SNK
Feedback Amplifier Clamp Voltage 2.5 V Reference Voltage/Current Line Regulation 4.75V ≤ VIN 18V 0.01 0.05 %/V
Voltage Gain VC = 1V to 2V 2000 V/V
Soft-Start Charging Current V
Soft-Start Discharge Current V
Output High Level I
Output Low Level I
Output Sink Current in Shutdown, V
UVLO
= 0V V
= 0V 25 40 50 µA
SFST
= 1.5V, V
SFST
= 100mA 11.5 12.1 V
GATE
= 500mA 11.0 11.8 V
I
GATE
= 100mA 0.3 0.45 V
GATE
I
= 500mA 0.6 1.0 V
GATE
= 2V 1.2 2.5 mA
GATE
= 0V 0.8 1.5 mA
UVLO
Rise Time CL = 1000pF 30 ns
Fall Time CL = 1000pF 30 ns
2
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LT1737
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at T
The denotes specifications which apply over the full operating
= 25°C. VCC = 14V, GATE open, VC = 1.4V unless otherwise noted.
A
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Current Amplifier
V
C
V
ISENSE
Control Pin Threshold Duty Cycle = Min 0.90 1.12 1.25 V
0.80 1.35 V
Switch Current Limit Duty Cycle ≤ 30% 220 250 270 mV
Duty Cycle 30%
200 280 mV
Duty Cycle = 80% 220 mV
V
ISENSE
/V
C
0.30 mV
Timing
f Switching Frequency C
C
OSCAP
t
ON
t
ED
t
EN
R
t
Oscillator Capacitor Value (Note 2) 33 200 pF
Minimum Switch On Time R
Flyback Enable Delay Time R
Minimum Flyback Enable Time R Timing Resistor Value (Note 2) 24 240 k
= 100pF 90 100 115 kHz
OSCAP
= 50k 200 ns
tON
= 50k 200 ns
ENDLY
= 50k 200 ns
MENAB
80 125 kHz
Maximum Switch Duty Cycle 85 90 %
Load Compensation
Sense Offset Voltage 25mV
Current Gain Factor 0.80 0.95 1.05 mV
UVLO Function
V
UVLO
UVLO Pin Lockout Threshold 1.21 1.25 1.29 V
UVLO Pin Shutdown Threshold 0.75 V
0.4 0.95 V
I
UVLO
UVLO Pin Bias Current V
= 1.2V –0.25 + 0.1 +0.25 µA
UVLO
= 1.3V –4.50 – 3.5 –2.50 µA
V
UVLO
3V Output Function
V
REF
Reference Output Voltage I
= 1mA 2.8 3.0 3.2 V
LOAD
Output Impedance 10
Current Limit 815 mA
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: Component value range guaranteed by design.
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LT1737
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TYPICAL PERFOR A CE CHARACTERISTICS
Minimum Input Voltage vs Temperature Shutdown I
4.3
4.2
4.1
4.0
3.9
MINIMUM INPUT VOLTAGE (V)
3.8 –50
–25
25
0
TEMPERATURE (°C)
50
75
100
125
1737 G01
125
100
(µA)
75
CC
50
SHUTDOWN I
25
0
–50
UVLO Pin Input Current vs
Supply Current vs Temperature
13
12
11
10
SUPPLY CURRENT (mA)
9
Temperature
1
0
–1
–2
–3
–4
UVLO PIN INPUT CURRENT (µA)
–5
0
–25
TEMPERATURE (°C)
vs Temperature
CC
50
V
UVLO
V
25
UVLO
75
= 1.2V
= 1.3V
100
1737 G02
125
Shutdown Voltage (V Temperature
1.0
0.9
(V)
UVLO
0.8
0.7
0.6
SHUTDOWN VOLTAGE V
0.5
0.4 –50
–25 0
25 75
TEMPERATURE (°C)
Oscillator Frequency vs Temperature
115
110
105
100
95
OSCILLATOR FREQUENCY (kHz)
90
) vs
UVLO
50 100 125
1737 G03
(V)
GATE
V
4
1.0
0.8
0.6
0.4
0.2
8
0
–50
V
1
–25
GATE
0
TEMPERATURE (°C)
vs I
SINK
10 100 1000
I
SINK
75
TA = 125°C
TA = 25°C
(mA)
50
25
100
1737 G04
TA = –55°C
1737 G07
125
–0.5
–1.0
(V)
GATE
–1.5
-V CC
V
–2.0
–2.5
–3.0
–6
–50
0
1
–25 0
VCC-V
TA = –55°C
50 100 125
25 75
TEMPERATURE (°C)
vs I
GATE
SOURCE
TA = 125°C
TA = 25°C
10 100 1000
I
(mA)
SOURCE
1737 G05
1737 G08
85
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
VC Clamp Voltage, Switching Threshold vs Temperature
3.0
2.5
2.0
1.5
1.0 SWITCHING THRESHOLD
0.5
CLAMP VOLTAGE, SWITCHING THRESHOLD (V)
C
0
V
–50
–25 0
TEMPERATURE (°C)
CLAMP VOLTAGE
50 100 125
25 75
1737 G06
1737 G09
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TYPICAL PERFOR A CE CHARACTERISTICS
LT1737
Minimum Switch On Time vs Temperature
275
R
= 50k
TON
250
225
200
175
MINIMUM SWITCH ON TIME (ns)
150
125
–50
–25 0
25 75
TEMPERATURE (°C)
Feedback Amplifier Output Current vs FB Pin Voltage
80
60
40
20
0
–20
–40
–60
FEEDBACK AMPLIFIER OUTPUT CURRENT (µA)
–80
1.05
Minimum Enable Time vs Temperature
275
250
225
200
175
MINIMUM ENABLE TIME (ns)
150
50 100 125
1737 G10
TA = 25°C
1.15 1.25
1.10 1.20 1.30 1.40
TA = –55°C
FB PIN VOLTAGE (V)
125
–50
TA = 125°C
1.35
R
MINENAB
–25 0
1737 G13
= 50k
25 75
TEMPERATURE (°C)
50 100 125
1737 G11
Feedback Amplifier Transconductance vs Temperature
1600
1400
1200
1000
800
600
400
200
–50
FEEDBACK AMPLIFIER TRANSCONDUCTANCE (µmho)
–25 0
Enable Delay Time vs Temperature
275
250
225
200
175
ENABLE DELAY TIME (ns)
150
125
–50
–25 0
50 100 125
25 75
TEMPERATURE (°C)
50 100 125
25 75
TEMPERATURE (°C)
1737 G14
1737 G12
Soft-Start Charging Current vs Temperature
60
50
40
30
20
10
SOFT-START CHARGING CURRENT (µA)
0
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
V(SFST) = 0V
1737 G15
Soft-Start Sink Current vs Temperature
2.5
2.0
1.5
1.0
0.5
SOFT-START SINK CURRENT (mA)
0
–50
0
–25
TEMPERATURE (°C)
50
25
V(SFST) = 1.5V
75
100
125
1737 G16
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LT1737
U
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PI FU CTIO S
PGND (Pin 1): The power ground pin carries the GATE node discharge current. This is typically a current spike of several hundred mA with a duration of tens of nanosec­onds. It should be connected directly to a good quality ground plane.
(Pin 2): Pin to measure switch current with external
I
SENSE
sense resistor. The sense resistor should be of a nonin­ductive construction as high speed performance is essen­tial. Proper grounding technique is also required to avoid distortion of the high speed current waveform. A preset internal limit of nominally 250mV at this pin effects a switch current limit.
SFST (Pin 3): Pin for optional external capacitor to effect soft-start function. See Applications Information for details.
R
(Pin 4): Input pin for optional external load com-
OCMP
pensation resistor. Use of this pin allows nominal com­pensation for nonzero output impedance in the power transformer secondary circuit, including secondary wind­ing impedance, output Schottky diode impedance and output capacitor ESR. In less demanding applications, this resistor is not needed. See Applications Information for more details.
R
(Pin 5): Pin for external filter capacitor for optional
CMPC
load compensation function. A common 0.1µF ceramic capacitor will suffice for most applications. See Applica­tions Information for further details.
OSCAP (Pin 6): Pin for external timing capacitor to set oscillator switching frequency. See Applications Informa­tion for details.
VC (pin 7): output of the feedback amplifier and the input of the current comparator. Frequency compensation of the overall loop is effected in most cases by placing a capacitor between this node and ground.
This is the control voltage pin which is the
3V
(Pin 9): Output pin for nominal 3V reference. This
OUT
facilitates various user applications. This node is internally current limited for protection and is intended to drive either moderate capacitive loads of several hundred pF or less, or, very large capacitive loads of 0.1µF or more. See Applications Information for more details.
UVLO (Pin 10): This is a dual function pin that implements both undervoltage lockout and shutdown functions. Pull­ing this pin to near ground effects shutdown and reduces quiescent current to tens of microamperes.
Additionally, an external resistor divider between VIN and ground may be connected to this pin to implement an undervoltage lockout function. The bias current on this pin is a function of the state of the UVLO comparator; as the threshold is exceeded, the bias current increases. This creates a hysteresis band equal to the change in bias current times the Thevenin impedance of the user’s resis­tive divider. The user may thereby adjust the impedance of the UVLO divider to achieve a desired degree of hysteresis. A 100pF capacitor to ground is recommended on this pin. See Application Information for details.
SGND (Pin 11): The signal ground pin is a clean ground. The internal reference, oscillator and feedback amplifier are referred to it. Keep the ground path connection to the FB pin, OSCAP capacitor and the VC compensation capaci­tor free of large ground currents.
MINENAB (Pin 12): Pin for external programming resistor to set minimum enable time. See Applications Information for details.
ENDLY (Pin 13): Pin for external programming resistor to set enable delay time. See Applications Information for details.
tON (Pin 14): Pin for external programming resistor to set switch minimum on time. See Applications Information for details.
FB (Pin 8): Input pin for external “feedback” resistor divider. The ratio of this divider, times the internal band­gap (VBG) reference, times the effective transformer turns ratio is the primary determinant of the output voltage. The Thevenin equivalent resistance of the feedback divider should be roughly 3k. See Applications Information for more details.
6
VCC (Pin 15): Supply voltage for the LT1737. Bypass this pin to ground with 1µF or more.
GATE (Pin 16): This is the gate drive to the external power MOSFET switch and has large dynamic currents flowing through it. Keep the trace to the MOSFET as short as possible to minimize electromagnetic radiation and volt­age spikes. A series resistance of 5 or more may help to dampen ringing in less than ideal layouts.
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BLOCK DIAGRA
UVLO
BIAS
V
W
CC
3V
OUT
3V REG (INTERNAL)
LT1737
OSCAP
FB
OSC
FDBK
MINENABt
ON
LOGIC
V
C
ENDLY
MOSFET
DRIVER
PGND
COMP
SOFT-START
SFST R
COMPENSATION
R
OCMP
LOAD
I
AMP
CMPC
1737 BD
GATE
I
SENSE
SGND
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LT1737
UWW
TI I G DIAGRA
V
SW
VOLTAGE
V
IN
GND
SWITCH
STATE
OFF ON
MINIMUM t
ON
FLYBACK AMP
STATE
ENABLE DELAY
MINIMUM ENABLE TIME
V
FLBK
OFF ON
ENABLEDDISABLED DISABLED
0.80× V
FLBK
COLLAPSE DETECT
1737 TD
W
FLYBACK ERROR A PLIFIER
V
IN
M1
R1
FB
Q1 Q2
R2
I
T1
D1
+
C1
+
ISOLATED
V
OUT
I
M
V
BG
I
FXD
V
C
ENAB
C2
I
M
1737 EA
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OPERATIO
LT1737
U
The LT1737 is a current mode switcher controller IC designed specifically for the isolated flyback topology. The Block Diagram shows an overall view of the system. Many of the blocks are similar to those found in traditional designs, including: Internal Bias Regulator, Oscillator, Logic, Current Amplifier and Comparator, Driver and Out­put Switch. The novel sections include a special Flyback Error Amplifier and a Load Compensation mechanism. Also, due to the special dynamic requirements of flyback control, the Logic system contains additional functionality not found in conventional designs.
The LT1737 operates much the same as traditional current mode switchers, the major difference being a different type of error amplifier that derives its feedback informa­tion from the flyback pulse. Due to space constraints, this discussion will not reiterate the basics of current mode switcher/controllers and isolated flyback converters. A good source of information on these topics is Application Note AN19.
ERROR AMPLIFIER—PSEUDO DC THEORY
Please refer to the simplified diagram of the Flyback Error Amplifier. Operation is as follows: when MOSFET output switch M1 turns off, its drain voltage rises above the V
IN
rail. The amplitude of this flyback pulse as seen on the third winding is given as:
V V I ESR
V
FLBK
=
N
++
()
OUT F SEC
ST
The relatively high gain in the overall loop will then cause the voltage at the FB pin to be nearly equal to the bandgap reference V
. The relationship between V
BG
FLBK
and V
BG
may then be expressed as:
RR
+
12
V
FLBK BG
()
=
Combination with the previous V expression for V
V
R
2
expression yields an
FLBK
in terms of the internal reference,
OUT
programming resistors, transformer turns ratio and diode forward voltage drop:
VV
=
OUT BG
12
()
RN
1
V I ESR
–– •
⎟ ⎠
F SEC
2
ST
RR
+
Additionally, it includes the effect of nonzero secondary output impedance, which is discussed in further detail, see Load Compensation Theory. The practical aspects of applying this equation for V
are found in the Applica-
OUT
tions Information section.
So far, this has been a pseudo-DC treatment of flyback error amplifier operation. But the flyback signal is a pulse, not a DC level. Provision must be made to enable the flyback amplifier only when the flyback pulse is present. This is accomplished by the dotted line connections to the block labeled “ENAB”. Timing signals are then required to enable and disable the flyback amplifier.
ERROR AMPLIFIER—DYNAMIC THEORY
VF = D1 forward voltage I
= transformer secondary current
SEC
ESR = total impedance of secondary circuit NST = transformer effective secondary-to-third
winding turns ratio
The flyback voltage is then scaled by external resistor divider R1/R2 and presented at the FB pin. This is then compared to the internal bandgap reference by the differ­ential transistor pair Q1/Q2. The collector current from Q1 is mirrored around and subtracted from fixed current source I
at the VC pin. An external capacitor integrates
FXD
this net current to provide the control voltage to set the current mode trip point.
There are several timing signals that are required for proper LT1737 operation. Please refer to the Timing Diagram.
Minimum Output Switch On Time
The LT1737 effects output voltage regulation via flyback pulse action. If the output switch is not turned on at all, there will be no flyback pulse and output voltage informa­tion is no longer available. This would cause irregular loop response and start-up/latchup problems. The solution cho­sen is to require the output switch to be on for an absolute minimum time per each oscillator cycle. This in turn estab­lishes a minimum load requirement to maintain regula­tion. See Applications Information for further details.
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LT1737
OPERATIO
U
Enable Delay
When the output switch shuts off, the flyback pulse appears. However, it takes a finite time until the trans­former primary side voltage waveform approximately rep­resents the output voltage. This is partly due to finite rise time on the MOSFET drain node, but more importantly, due to transformer leakage inductance. The latter causes a voltage spike on the primary side not directly related to output voltage. (Some time is also required for internal settling of the feedback amplifier circuitry.)
In order to maintain immunity to these phenomena, a fixed delay is introduced between the switch turnoff command and the enabling of the feedback amplifier. This is termed enable delay. In certain cases where the leakage spike is not sufficiently settled by the end of the enable delay period, regulation error may result. See Application Infor­mation for further details.
Collapse Detect
Once the feedback amplifier is enabled, some mechanism is then required to disable it. This is accomplished by a collapse detect comparator, which compares the flyback voltage (FB referred) to a fixed reference, nominally 80% of VBG. When the flyback waveform drops below this level, the feedback amplifier is disabled. This action accommodates both continuous and discontinuous mode operation.
Minimum Enable Time
The feedback amplifier, once enabled, stays enabled for a fixed minimum time period termed “minimum enable time.” This prevents lockup, especially when the output voltage is abnormally low, e.g., during start-up. The mini­mum enable time period ensures that the V
node is able
C
to “pump up” and increase the current mode trip point to the level where the collapse detect system exhibits proper operation. The “minimum enable time” often determines the low load level at which output voltage regulation is lost. See Applications Information for details.
Effects of Variable Enable Period
It should now be clear that the flyback amplifier is enabled during only a portion of the cycle time. This can vary from the fixed “minimum enable time” described to a maximum of roughly the “off” switch time minus the enable delay time. Certain parameters of flyback amp behavior will then be directly affected by the variable enable period. These include effective transconductance and V
node slew rate.
C
LOAD COMPENSATION THEORY
The LT1737 uses the flyback pulse to obtain information about the isolated output voltage. A potential error source is caused by transformer secondary current flow through the real life nonzero impedances of the output rectifier,
T1
10
R1
R2
FB
LOAD
COMP I
Q1 Q2
I
M
+
Q3
V
BG
I
M
Figure 1. Load Compensation Diagram
R
OCMP
A1
R
R3
50k
CMPC
I
SENSE
V
IN
M1
R
SENSE
1737 F01
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OPERATIO
LT1737
U
transformer secondary and output capacitor. This has been represented previously by the expression “I
SEC
• ESR.” However, it is generally more useful to convert this expression to an effective output impedance. Because the secondary current only flows during the off portion of the duty cycle, the effective output impedance equals the lumped secondary impedance times the inverse of the OFF duty cycle. That is:
R ESR
=
OUT
R
= effective supply output impedance
OUT
⎛ ⎜
DC
1
OFF
where
⎟ ⎠
ESR = lumped secondary impedance DC
= OFF duty cycle
OFF
Expressing this in terms of the ON duty cycle, remember­ing DC
R ESR
OFF
OUT
= 1 – DC,
=
1–
1
DC
⎞ ⎟
DC = ON duty cycle
In less critical applications, or if output load current remains relatively constant, this output impedance error may be judged acceptable and the external FB resistor divider adjusted to compensate for nominal expected error. In more demanding applications, output impedance error may be minimized by the use of the load compensa­tion function.
To implement the load compensation function, a voltage is developed that is proportional to average output switch current. This voltage is then impressed across the external R
resistor, and the resulting current acts to decrease
OCMP
the voltage at the FB pin. As output loading increases, average switch current increases to maintain rough output voltage regulation. This causes an increase in R
OCMP
resistor current which effects a corresponding increase in flyback voltage amplitude.
Assuming a relatively fixed power supply efficiency, Eff,
Power Out = Eff • Power In V
• I
OUT
= Eff • VIN • I
OUT
IN
Average primary side current may be expressed in terms of output current as follows:
I
=
IN
V Eff
V
IN
OUT
I
OUT
⎟ ⎠
combining the efficiency and voltage terms in a single variable:
= K1 • I
I
IN
K
1=
⎛ ⎜
V Eff
V
IN
OUT
OUT
, where
⎞ ⎟
Switch current is converted to voltage by the external sense resistor and averaged/lowpass filtered by R3 and the external capacitor on R impressed across the external R
. This voltage is then
CMPC
resistor by op amp
OCMP
A1 and transistor Q3. This produces a current at the collector of Q3 which is then mirrored around and then subtracted from the FB node. This action effectively in­creases the voltage required at the top of the R1/R2 feedback divider to achieve equilibrium. So the effective change in V
VKI
=
OUT OUT
V
OUT
I
OUT
target is:
OUT
112
••(||)
()
R
=
SENSE
K
112
R
OCMP
R
R
•( || )
⎟ ⎠
SENSE
OCMP
RR
RRor
⎟ ⎠
Nominal output impedance cancellation is obtained by equating this expression with R
R
RK
OUT
RK
OCMP
112
=
R
=
112
⎜ ⎝
SENSE
OCMP
R
SENSE
R
OUT
•( || )
R R and
⎟ ⎠
•( || )
R R where
⎟ ⎠
K1 = dimensionless variable related to VIN, V
OUT
:
and
OUT
efficiency as above R R
= external sense resistor
SENSE
= uncompensated output impedance
OUT
(R1||R2) = impedance of R1 and R2 in parallel
The practical aspects of applying this equation to deter­mine an appropriate value for the R
resistor are found
OCMP
in the Applications Information section.
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LT1737
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APPLICATIO S I FOR ATIO
TRANSFORMER DESIGN CONSIDERATIONS
Transformer specification and design is perhaps the most critical part of applying the LT1737 successfully. In addi­tion to the usual list of caveats dealing with high frequency isolated power supply transformer design, the following information should prove useful.
Turns Ratios
Note that due to the use of the external feedback resistor divider ratio to set output voltage, the user has relative freedom in selecting transformer turns ratio to suit a given application. In other words, “screwball” turns ratios like “1.736:1.0” can scrupulously be avoided! In contrast, simpler ratios of small integers, e.g., 1:1, 2:1, 3:2, etc. can be employed which yield more freedom in setting total turns and mutual inductance. Turns ratio can then be chosen on the basis of desired duty cycle. However, remember that the input supply voltage plus the second­ary-to-primary referred version of the flyback pulse (in­cluding leakage spike) must not exceed the allowed external MOSFET breakdown rating.
Leakage Inductance
As a rough guide, total leakage inductances of several percent (of mutual inductance) or less may require a snubber, but exhibit little to no regulation error due to leakage spike behavior. Inductances from several percent up to perhaps ten percent cause increasing regulation error.
Severe leakage inductances in the double digit percentage range should be avoided if at all possible as there is a potential for abrupt loss of control at high load current. This curious condition potentially occurs when the leak­age spike becomes such a large portion of the flyback waveform that the processing circuitry is fooled into thinking that the leakage spike itself is the real flyback signal! It then reverts to a potentially stable state whereby the top of the leakage spike is the control point, and the trailing edge of the leakage spike triggers the collapse detect circuitry. This will typically reduce the output volt­age abruptly to a fraction, perhaps between one-third to two-thirds of its correct value. If load current is reduced sufficiently, the system will snap back to normal opera­tion. When using transformers with considerable leakage inductance, it is important to exercise this worst-case check for potential bistability:
Transformer leakage inductance (on either the primary or secondary) causes a spike after output switch turnoff. This is increasingly prominent at higher load currents, where more stored energy must be dissipated. In many cases a “snubber” circuit will be required to avoid overvoltage breakdown at the output switch node. Application Note AN19 is a good reference on snubber design.
In situations where the flyback pulse extends beyond the enable delay time, the output voltage regulation will be affected to some degree. It is important to realize that the feedback system has a deliberately limited input range, roughly ± 50mV referred to the FB node, and this works to the user’s advantage in rejecting large, i.e., higher voltage, leakage spikes. In other words, once a leakage spike is several volts in amplitude, a further increase in amplitude has little effect on the feedback system. So the user is generally advised to arrange the snubber circuit to clamp at as high a voltage as comfortably possible, observing MOSFET breakdown, such that leakage spike duration is as short as possible.
1. Operate the prototype supply at maximum expected load current.
2. Temporarily short circuit the output.
3. Observe that normal operation is restored.
If the output voltage is found to hang up at an abnormally low value, the system has a problem. This will usually be evident by simultaneously monitoring the VSW waveform on an oscilloscope to observe leakage spike behavior firsthand. A final note—the susceptibility of the system to bistable behavior is somewhat a function of the load I/V characteristics. A load with resistive, i.e., I = V/R behavior is the most susceptible to bistability. Loads which exhibit “CMOSsy”, i.e., I = V2/R behavior are less susceptible.
Secondary Leakage Inductance
In addition to the previously described effects of leakage inductance in general, leakage inductance on the second­ary in particular exhibits an additional phenomenon. It forms an inductive divider on the transformer secondary,
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LT1737
which reduces the size of the primary-referred flyback pulse used for feedback. This will increase the output voltage target by a similar percentage. Note that unlike leakage
spike
behavior, this phenomena is load indepen­dent. To the extent that the secondary leakage inductance is a constant percentage of mutual inductance (over manufacturing variations), this can be accommodated by adjusting the feedback resistor divider ratio.
Winding Resistance Effects
Resistance in either the primary or secondary will act to reduce overall efficiency (P
OUT/PIN
). Resistance in the secondary increases effective output impedance which degrades load regulation, (at least before load compensa­tion is employed).
Bifilar Winding
A bifilar or similar winding technique is a good way to minimize troublesome leakage inductances. However, re­member that this will increase primary-to-secondary ca­pacitance and limit the primary-to-secondary breakdown voltage, so bifilar winding is not always practical.
Finally, the LTC Applications group is available to assist in the choice and/or design of the transformer. Happy Winding!
two unknowns” is obtained from noting that the Thevenin impedance of the resistor divider should be roughly 3k for bias current cancellation and other reasons.
SELECTING R
RESISTOR VALUE
OCMP
The Operation section previously derived the following expressions for R R
, the external resistor value required for its nominal
OCMP
, i.e., effective output impedance and
OUT
compensation:
R ESR
OUT
RK
OCMP
=
⎜ ⎝
=
112
⎜ ⎝
While the value for R
1
R
SENSE
R
1
DC
||
RR
()
⎟ ⎠
OUT
may therefore be theoretically
OCMP
determined, it is usually better in practice to employ empirical methods. This is because several of the required input variables are difficult to estimate precisely. For instance, the ESR term above includes that of the trans­former secondary, but its effective ESR value depends on high frequency behavior, not simply DC winding resis­tance. Similarly, K1 appears to be a simple ratio of VIN to V
times (differential) efficiency, but theoretically esti-
OUT
mating efficiency is not a simple calculation. The sug­gested empirical method is as follows:
SELECTING FEEDBACK RESISTOR DIVIDER VALUES
The expression for V
developed in the Operation sec-
OUT
tion can be rearranged to yield the following expression for the R1/R2 ratio:
RR
12
+
()
R
V
OUT
=
2
= desired output voltage
++
V V I ESR
()
OUT F SEC
V
BG
• N
ST
where:
VF = switching diode forward voltage I
• ESR = secondary resistive losses
SEC
VBG = data sheet reference voltage value NST = effective secondary-to-third winding turns ratio
The above equation defines only the ratio of R1 to R2, not their individual values. However, a “second equation for
Build a prototype of the desired supply using the eventual secondary components. Temporarily ground the R
CMPC
pin to disable the load compensation function. Operate the supply over the expected range of output current loading while measuring the output voltage deviation. Approxi­mate this variation as a single value of R
(straight line
OUT
approximation). Calculate a value for the K1 constant based on VIN, V ciency. These are then combined with R to yield a value for R
and the measured (differential) effi-
OUT
as indicated
SENSE
.
OCMP
Verify this result by connecting a resistor of roughly this value from the R ground short to R
pin to ground. (Disconnect the
OCMP
and connect the requisite 0.1µF
CMPC
filter capacitor to ground.) Measure the output impedance with the new compensation in place. Modify the original R
value if necessary to increase or decrease the
OCMP
effective compensation.
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SELECTING OSCILLATOR CAPACITOR VALUE
The switching frequency of the LT1737 is set by an external capacitor connected between the OSCAP pin and ground. Recommended values are between 200pF and 33pF, yielding switching frequencies between 50kHz and 250kHz. Figure 2 shows the nominal relationship between external capacitance and switching frequency. To mini­mize stray capacitance and potential noise pickup, this capacitor should be placed as close as possible to the IC and the OSCAP node length/area minimized.
300
(Hz)
OSC
f
100
50
30
Figure 2. f
OSC
100 200
C
(pF)
OSCAP
vs OSCAP Value
1737 F02
1000
500
TIME (ns)
100
20
Figure 3. “One Shot” Times vs Programming Resistor
100 250
RT (k)
1737 F03
indicative of actual current level in the transformer pri­mary, and may cause irregular current mode switching action, especially at light load.
However, the user must remember that the LT1737 does not “skip cycles” at light loads. Therefore, minimum on time will set a limit on minimum delivered power and con­sequently a minimum load requirement to maintain regu­lation (see Minimum Load Considerations). Similarly, minimum on time has a direct effect on short-circuit be­havior (see Maximum Load/Short-Circuit Considerations).
SELECTING TIMING RESISTOR VALUES
There are three internal “one-shot” times that are pro­grammed by external application resistors: minimum on time, enable delay time and minimum enable time. These are all part of the isolated flyback control technique, and their functions have been previously outlined in the Opera­tion section. Figure 3 shows nominal observed time ver­sus external resistor value for these functions.
The following information should help in selecting and/or optimizing these timing values.
Minimum On Time
This time defines a period whereby the normal switch current limit is ignored. This feature provides immunity to the leading edge current spike often seen at the source node of the external power MOSFET, due to rapid charging of its gate/source capacitance. This current spike is not
The user is normally tempted to set the minimum on time to be short to minimize these load related consequences. (After all, a smaller minimum on time approaches the ideal case of zero, or no minimum.) However, a longer time may be required in certain applications based on MOSFET switching current spike considerations.
Enable Delay Time
This function provides a programmed delay between turnoff of the gate drive node and the subsequent enabling of the feedback amplifier. At high loads, a primary side voltage spike after MOSFET turnoff may be observed due to transformer leakage inductance. This spike is not in­dicative of actual output voltage (see Figure 4B). Delaying the enabling of the feedback amplifier allows this system to effectively ignore most or all of the voltage spike and maintain proper output voltage regulation. The enable delay time should therefore be set to the maximum ex­pected duration of the leakage spike. This may have
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LT1737
implications regarding output voltage regulation at mini­mum load (see Minimum Load Considerations).
A second benefit of the enable delay time function occurs at light load. Under such conditions the amount of energy stored in the transformer is small. The flyback waveform becomes “lazy” and some time elapses before it indicates the actual secondary output voltage (see Figure 4C). So the enable delay time should also be set long enough to ignore the “irrelevant” portion of the flyback waveform at light load.
Additionally, there are cases wherein the gate output is called upon to drive a large geometry MOSFET such that the turnoff transition is slowed significantly. Under such circumstances, the enable delay time may be increased to accommodate for the lengthy transition.
MOSFET GATE DRIVE
A
IDEALIZED FLYBACK WAVEFORM
Average “start-up” VC current =
MinimumEnable Time
SwitchingFrequency
I
SRC
Minimum enable time can also have implications at light load (see Minimum Load Considerations). The temptation is to set the minimum enable time to be fairly short, as this is the least restrictive in terms of minimum load behavior. However, to provide a “reliable” minimum start-up current of say, nominally 1µA, the user should set the minimum enable time at no less that 2% of the switching period (= 1/switching frequency).
CURRENT SENSE RESISTOR CONSIDERATIONS
The external current sense resistor allows the user to optimize the current limit behavior for the particular appli­cation under consideration. As the current sense resistor is varied from several ohms down to tens of milliohms, peak switch current goes from a fraction of an ampere to tens of amperes. Care must be taken to ensure proper circuit operation, especially with small current sense resistor values.
FLYBACK WAVEFORM
B
C
ENABLE
DELAY
TIME
NEEDED
ENABLE DELAY
TIME NEEDED
DISCONTINUOUS
Figure 4
MODE
RINGING
WITH LARGE LEAKAGE SPIKE AT HEAVY LOAD
“SLOW” FLYBACK WAVEFORM AT LIGHT LOAD
1737 F04
Minimum Enable Time
This function sets a minimum duration for the expected flyback pulse. Its primary purpose is to provide a mini­mum source current at the VC node to avoid start-up problems.
For example, a peak switch current of 10A requires a sense resistor of 0.025. Note that the instantaneous peak power in the sense resistor is 2.5W, and it must be rated accordingly. The LT1737 has only a single sense line to this resistor. Therefore, any parasitic resistance in the ground side connection of the sense resistor will increase its apparent value. In the case of a 0.025 sense resistor,
one milliohm
of parasitic resistance will cause a 4% reduction in peak switch current. So resistance of printed circuit copper traces and vias cannot necessarily be ignored.
An additional consideration is parasitic inductance. In­ductance in series with the current sense resistor will accentuate the high frequency components of the current waveform. In particular, the gate switching spike and multimegahertz ringing at the MOSFET can be considerably amplified. If severe enough, this can cause erratic operation. For example, assume 3nH of parasitic inductance (equivalent to about 0.1 inch of wire in free space) is in series with an ideal 0.025 sense resistor. A “zero” will be formed at f = R/(2πL), or 1.3MHz. Above
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APPLICATIO S I FOR ATIO
this frequency the sense resistor will behave like an inductor.
Several techniques can be used to tame this potential parasitic inductance problem. First, any resistor used for current sensing purposes must be of an inherently non­inductive construction. Mounting this resistor directly above an unbroken ground plane and minimizing its ground side connection will serve to absolutely minimize parasitic inductance. In the case of low valued sense resistors, these may be implemented as a parallel combi­nation of several resistors for the thermal considerations cited above. The parallel combination will help to lower the parasitic inductance. Finally, it may be necessary to place a “pole” between the current sense resistor and the LT1737 I
pin to undo the action of the inductive zero
SENSE
(see Figure 5). A value of 51 is suggested for the resistor, while the capacitor is selected empirically for the particular application and layout. Using good high frequency mea­surement techniques, the I
pin waveform may be
SENSE
observed directly with an oscilloscope while the capacitor value is varied.
SENSE RESISTOR ZERO AT:
R
SENSE
f =
2πL
P
COMPENSATING POLE AT:
FOR CANCELLATION:
f =
2π(51)C
C
COMP
1
COMP
L
P
=
R
(51)
SENSE
PGNDSGND
GATE
I
SENSE
51
C
COMP
PARASITIC
INDUCTANCE
R
SENSE
L
P
1737 F05
Figure 5
SOFT-START FUNCTION
The LT1737 contains an optional soft-start function that is enabled by connecting an explicit external capacitor be­tween the SFST pin and ground. Internal circuitry prevents the control voltage at the VC pin from exceeding that on the SFST pin.
Th
e soft-start function is enagaged whenever VCC power is removed, or as a result of either undervoltage lockout or thermal (overtemperature) shutdown. The SFST node is then discharged rapidly to roughly a VBE above ground. (Remember that the VC pin control node switching
threshold is deliberately set at a VBE
plus
several hundred millivolts.) When this condition is removed, a nominal 40µA current acts to charge up the SFST node towards roughly 3V. So, for example, a 0.1µF soft-start capacitor will place a 0.4V/ms limit on the ramp rate at the VC node.
UVLO PIN FUNCTION
The UVLO pin effects both undervoltage lockout and shutdown functions. This is accomplished by using differ­ent voltage thresholds for the two functions—the shut­down function is at roughly a V
above ground (0.75V at
BE
25°C, large temperature variation), while the UVLO func­tion is at nearly a bandgap voltage (1.25V, fairly stable with temperature). An external resistor divider between the input supply and ground can then be used to achieve a user-programmable undervoltage lockout (see Figure 6a).
An additional feature of this pin is that there is a change in the input bias current at this pin as a function of the state of the internal UVLO comparator. As the pin is brought above the UVLO threshold, the bias current sourced by the part increases. This positive feedback effects a hysteresis band for reliable switching action. Note that the size of the hysteresis is proportional to the Thevenin impedance of the external UVLO resistor divider network, which makes it user programmable. As a rough rule of thumb, each 4k or so of impedance generates about 1% of hysteresis. (This is based on roughly 1.25V for the threshold and 3µA for the bias current shift.)
Even in good quality ground plane layouts, it is common for the switching node (MOSFET drain) to couple to the UVLO pin with a stray capacitance of several
thousandths
of a pF. To ensure proper UVLO action, a 100pF capacitor is recommended from this pin to ground as shown in Figure 6b. This will typically reduce the coupled noise to a few millivolts. The UVLO filter capacitor should not be made much larger than a few hundred pF, however, as the hysteresis action will become too slow. In cases where further filtering is required, e.g., to attenuate high speed supply ripple, the topology in Figure 6c is recommended. Resistor R1 has been split into two equal parts. This provides a node for effecting capacitor filtering of high speed supply ripple, while leaving the UVLO pin node impedance relatively unchanged at high frequency.
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LT1737
V
IN
V
IN
R1
UVLO
R2
(6a) “Standard” UVLO Divider Topology
(6b) Filter Capacitor Directly on UVLO Note
C1 100pF
V
IN
R1
R2
Figure 6
FREQUENCY COMPENSATION
Loop frequency compensation is performed by connect­ing a capacitor from the output of the error amplifier (V
C
pin) to ground. An additional series resistor, often re­quired in traditional current mode switcher controllers, is usually not required and can even prove detrimental. The phase margin improvement traditionally offered by this extra resistor will usually be already accomplished by the nonzero secondary circuit impedance, which adds a “zero” to the loop response.
In further contrast to traditional current mode switchers, VC pin ripple is generally not an issue with the LT1737. The dynamic nature of the clamped feedback amplifier forms an effective track/hold type response, whereby the V
C
voltage changes during the flyback pulse, but is then “held” during the subsequent “switch on” portion of the next cycle. This action naturally holds the VC voltage stable during the current comparator sense action (current mode switching).
OUTPUT VOLTAGE ERROR SOURCES
R1/2
C2
R1/2
UVLO
C1 100pF
(6c) Recommended Topology to Filter High Frequency Ripple
UVLO
R2
1737 F06
Internal Voltage Reference
The internal bandgap voltage reference is, of course, imperfect. Its error, both at 25°C and over temperature is already included in the specifications.
User Programming Resistors
Output voltage is controlled by the user-supplied feedback resistor divider ratio. To the extent that the resistor ratio differs from the ideal value, the output voltage will be proportionally affected. Highest accuracy systems will demand 1% components.
Schottky Diode Drop
The LT1737 senses the output voltage from the trans­former primary side during the flyback portion of the cycle. This sensed voltage therefore includes the forward drop, VF, of the rectifier (usually a Schottky diode). The nominal VF of this diode should therefore be included in feedback resistor divider calculations. Lot to lot and ambient temperature variations will show up as output voltage shift/drift.
Conventional nonisolated switching power supply ICs typically have only two substantial sources of output voltage error: the internal or external resistor divider network that connects to V
and the internal IC refer-
OUT
ence. The LT1737, which senses the output voltage in both a dynamic and an isolated manner, exhibits additional potential error sources to contend with. Some of these errors are proportional to output voltage, others are fixed in an absolute millivolt sense. Here is a list of possible error sources and their effective contribution.
Secondary Leakage Inductance
Leakage inductance on the transformer secondary re­duces the effective secondary-to-third winding turns ratio (NS/NT) from its ideal value. This will increase the output voltage target by a similar percentage. To the extent that secondary leakage inductance is constant from part to part, this can be accommodated by adjusting the feedback resistor ratio.
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LT1737
Minimum Power
f
L
Vtt
VI
SEC
OUT EN ED
OUT OUT
=
⎛ ⎝
⎞ ⎠
+
()
[]
=
1 2
2
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Output Impedance Error
An additional error source is caused by transformer sec­ondary current flow through the real life nonzero imped­ances of the output rectifier, transformer secondary and output capacitor. Because the secondary current only flows during the off portion of the duty cycle, the effective output impedance equals the “DC” lumped secondary impedance times the inverse of the off duty cycle. If the output load current remains relatively constant, or, in less critical applications, the error may be judged acceptable and the feedback resistor divider ratio adjusted for nomi­nal expected error. In more demanding applications, out­put impedance error may be minimized by the use of the load compensation function (see Load Compensation).
MINIMUM LOAD CONSIDERATIONS
The LT1737 generally provides better low load perfor­mance than previous generation switcher/controllers uti­lizing indirect output voltage sensing techniques. Specifically, it contains circuitry to detect flyback pulse “collapse,” thereby supporting operation well into discon­tinuous mode. Nevertheless, there still remain constraints to ultimate low load operation. These relate to the mini­mum switch on time and the minimum enable time. Discontinuous mode operation will be assumed in the following theoretical derivations.
As outlined in the Operation section, the LT1737 utilizes a minimum output switch on time, tON. This value can be combined with expected VIN and switching frequency to yield an expression for minimum delivered power.
Minimum Power
f
1
=
L
2
PRI
VI
=
OUT OUT
Vt
()
IN ON
⎟ ⎠
2
This expression then yields a minimum output current constraint:
I
OUT MIN
1
2
LV
PRI OUT
f
Vt
()
IN ON()
⎟ ⎠
2
=
where
f = switching frequency L
= transformer primary side inductance
PRI
VIN = input voltage V
= output voltage
OUT
tON = output switch minimum on time
An additional constraint has to do with the minimum enable time. The LT1737 derives its output voltage infor­mation from the flyback pulse. If the internal minimum enable time pulse extends beyond the flyback pulse, loss of regulation will occur. The onset of this condition can be determined by setting the width of the flyback pulse equal to the sum of the flyback enable delay, tED, plus the minimum enable time, tEN. Minimum power delivered to the load is then:
Which yields a minimum output constraint:
I
OUT MIN
1
fV
=
2
L
OUT
tt
()
ED EN()
⎟ ⎠
SEC
2
+
where
f = switching frequency L
= transformer secondary side inductance
SEC
V
= output voltage
OUT
tED = enable delay time tEN = minimum enable time
Note that generally, depending on the particulars of input and output voltages and transformer inductance, one of the above constraints will prove more restrictive. In other words, the minimum load current in a particular applica­tion will be either “output switch minimum on time” constrained, or “minimum flyback pulse time” constrained. (A final note—L
PRI
and L
refer to transformer induc-
SEC
tance as seen from the primary or secondary side respec­tively. This general treatment allows these expressions to be used when the transformer turns ratio is nonunity.)
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LT1737
MAXIMUM LOAD/SHORT-CIRCUIT CONSIDERATIONS
The LT1737 is a current mode controller. It uses the V
C
node voltage as an input to a current comparator that turns off the output switch on a cycle-by-cycle basis as this peak current is reached. The internal clamp on the V
node,
C
nominally 2.5V, then acts as an output switch peak current limit.
This 2.5V at the VC pin corresponds to a value of 250mV at the I
pin, when the (ON) switch duty cycle is less
SENSE
than 40%. For a duty cycle above 40%, the internal slope compensation mechanism lowers the effective I
SENSE
voltage limit. For example, at a duty cycle of 80%, the nominal I
voltage limit is 220mV. This action be-
SENSE
comes the switch current limit specification. Maximum available output power is then determined by the switch current limit, which is somewhat duty cycle dependent due to internal slope compensation action.
Overcurrent conditions are handled by the same mecha­nism. The output switch turns on, the peak current is quickly reached and the switch is turned off. Because the output switch is only on for a small fraction of the available period, power dissipation is controlled.
Loss of current limit is possible under certain conditions. Remember that the LT1737 normally exhibits a minimum switch on time, irrespective of current trip point. If the duty cycle exhibited by this minimum on time is greater than the ratio of secondary winding voltage (referred-to-primary) divided by input voltage, then peak current will not be controlled at the nominal value, and will cycle-by-cycle ratchet up to some higher level. Expressed mathemati­cally, the requirement to maintain short-circuit control is:
+
<
tf
ON
VI R
()
F SC SEC
VN
IN SP
where
tON = output switch minimum on time f = switching frequency
Trouble is typically only encountered in applications with a relatively high product of input voltage times secondary­to-primary turns ratio and/or a relatively long minimum switch on time. (Additionally, several real world effects such as transformer leakage inductance, AC winding losses, and output switch voltage drop combine to make this simple theoretical calculation a conservative estimate.)
THERMAL CONSIDERATIONS
Care should be taken to ensure that the worst-case input voltage condition does not cause excessive die tempera­tures. The 16-lead SO package is rated at 100°C/W, and the 16-lead GN at 110°C/W.
Average supply current is simply the sum of quiescent current given in the specifications section plus gate drive current. Gate drive current can be computed as:
IG = f • QG where
QG = total gate charge f = switching frequency
(Note: Total gate charge is more complicated than CGS • V
G
as it is frequently dominated by Miller effect of the CGD. Furthermore, both capacitances are nonlinear in practice. Fortunately, most MOSFET data sheets provide figures and graphs which yield the total gate charge directly per operating conditions.) Nearly all gate drive power is dissi­pated in the IC, except for a small amount in the external gate series resistor, so total IC dissipation may be com­puted as:
P
D(TOTAL)
= VCC (IQ + • f • QG ), where
IQ = quiescent current (from specifications) QG = total gate charge f = switching frequency VCC = LT1737 supply voltage
ISC = short-circuit output current VF = output diode forward voltage at I R
= resistance of transformer secondary
SEC
SC
VIN = input voltage NSP = secondary-to-primary turns ratio (N
SEC/NPRI
SWITCH NODE CONSIDERATIONS
For maximum efficiency, gate drive rise and fall times are made as short as practical. To prevent radiation and high frequency resonance problems, proper layout of the components connected to the IC is essential, especially
)
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the power paths (primary
and
secondary). B field (mag­netic) radiation is minimized by keeping MOSFET leads, output diode and output bypass capacitor leads as short as possible. E field radiation is kept low by minimizing the length and area of all similar traces. A ground plane should always be used under the switcher circuitry to prevent interplane coupling.
The high speed switching current paths are shown sche­matically in Figure 7. Minimum lead length in these paths are essential to ensure clean switching and minimal EMI. The path containing the input capacitor, transformer pri­mary and MOSFET, and the path containing the trans­former secondary, output diode and output capacitor contain “nanosecond” rise and fall times. Keep these paths as short as possible.
GATE DRIVE RESISTOR CONSIDERATIONS
The gate drive circuitry internal to the LT1737 has been designed to have as low an output impedance as practi­cally possible—only a few ohms. A strong L/C resonance is potentially presented by the inductance of the path leading to the gate of the power MOSFET and its overall gate capacitance. For this reason the path from the GATE package pin to the physical MOSFET gate should be kept as short as possible, and good layout/ground plane prac­tice used to minimize the parasitic inductance.
An explicit series gate drive resistor may be useful in some applications to damp out this potential L/C resonance (typically tens of MHz). A minimum value of perhaps several ohms is suggested, and higher values (typically a few tens of ohms) will offer increased damping. However, as this resistor value becomes too large, gate voltage rise time will increase to unacceptable levels, and efficiency will suffer due to the sluggish switching action.
V
CC
+
V
PGND
Figure 7. High Speed Current Switching Paths
GATE CHARGE PATH
CC
GATE
GATE DISCHARGE PATH
V
IN
+
+
SECONDARY
POWER
PATH
PRIMARY POWER PATH
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TYPICAL APPLICATIO S
LT1737
BASIC APPLICATION WITH 3-WINDING TRANSFORMER
Figure 8 shows a compact, low power application of the
TM
LT1737. Transformer T1 is an off-the-shelf VERSA-PAC
, #VP1-0190, produced by Coiltronics. As manufactured, it consists of six ideally identical independent windings. In this application, two windings are stacked in series on the primary side and three are placed in parallel on the secondary side. This arrangement provides a 2:1 primary­to-secondary turns ratio while maximizing overall effi­ciency. The remaining primary side winding provides a ground-referred version of the flyback voltage waveform for the purpose of feedback.
The design accepts an input voltage in the range of 8V to 25V and outputs an isolated 5V. To prevent overvoltage on
V
IN
+
C1 330µF 35V
C3 1µF 25V Z5U
V
CC
SGND
C7
0.1µF 25V Z5U
R3
12.7k 1%
R4
3.92k 1%
C5 1nF 25V X7R
U2
MINENAB
R6 51k 5%
OUT
ADJ
1
2
LT1737
R7 51k 5%
R
R11 24k 5%
R12 20k 5%
OCMP
R8
4.3k 5%
R
CMPC
8
INP
LT1121
3
GND
910 15
UVLO3V
8
7
OUT
FB
V
C
ENDLYSFSTOSCAP t
ON
6
C6 47pF 50V NPO
14 13 12 4 5 11 1
3
R5 51k 5%
the LT1737 and the gate of MOSFET M1, an LT1121 low dropout linear regulator is employed (U2). Resistor di­vider R11/R12 sets the output of U2 at nominally 8.25V. (A few hundred millivolts of dropout will therefore be seen at the very bottom of the input supply range.) The positive going drive potential at the LT1737 GATE pin is typically 2V or so below its VCC supply pin, so a logic level MOSFET has been specified for M1.
Capacitor C6 sets the switching frequency at approxi­mately 200kHz. Optimal load compensation for the trans
former and secondary circuit components is set by resistor R8. Resistor R10 provides a guaranteed mini­mum load of about 20mA to maintain rough output voltage regulation. The soft-start and UVLO features are unused as shown.
VERSA-PAC is a trademark of Coiltronics, Inc.
6
T1 COILTRONICS VP1-0190
D2
1N5250
D3
MBR0540
GATE
I
SENSE
PGND
1737 F08
3
1 10
R9 68 5%
R2
5.1
5%
16
2
C9 1nF 25V X7R
C4 470pF 50V X7R
R13
51
5%
7
4 2
5
M1 IRLL014
R1
0.2
0.5W IRC TYPE LR 2010
11
8
D1
MBRD330
12
+
9
1µH
OPTIONAL OUTPUT FILTER
C2 68µF 10V
L1
V
OUT
5V 500mA
R10 240 5%
V
OUT
5V
C8 33µF 10V
500mA
+
C1: SANYO ALUMINUM ELECTROLYTIC (35CV331GX) C2: SANYO POSCAP (10TPC68M) C8: SANYO POSCAP (10TPA33M) D1: MOTOROLA 30V, 3A SCHOTTKY RECTIFIER D2: 20V, 500mW ZENER DIODE D3: MOTOROLA 40V, 0.5A SCHOTTKY RECTIFIER
L1: COILCRAFT DO1608C-102 1µH, 0.05 INDUCTOR M1: INT’L RECTIFIER IRLL014 60V, 0.2 LOGIC LEVEL N-CH MOSFET U2: LINEAR TECHNOLOGY MICROPOWER LDO REGULATOR
Figure 8. 8V-25V to Isolated 5V Converter
1737fa
21
LT1737
TYPICAL APPLICATIO S
U
Overall power supply efficiency and output regulation versus input voltage and load current may be seen in Figures 9 and 10. Available output current is a function of input voltage, varying from 650mA with 8V input to 1100mA with 25V input.
In cases when the output switching noise is objectionable, the optional output L/C filter shown may be added. The oscilloscope photos in Figure 11 show the dramatic reduc­tion in output voltage ripple with the optional filter.
Note: It is theoretically possible to extend the input voltage range of this topology higher by raising the breakdown voltage ratings on Q1, U2 and M1, while adjusting the transformer windings as necessary. However this ap­proach is generally undesirable as the relatively fixed
90
80
70
60
50
EFFICIENCY (%)
40
VIN = 8V
V
IN
V
= 25V
IN
= 15V
supply current required by the LT1737 generates more and more wasted heat in linear regulator U2 as input voltage is increased. The LT1725, a close “cousin” of the LT1737 is recommended in such instances.
The LT1725 is very similar to the LT1737, but it contains an integral wide hysteresis undervoltage lockout (UVLO) circuit that monitors the VCC voltage. When used in conjunction with a 3-winding transformer to provide both device power and output voltage feedback information, this allows for a “trickle charge” start-up from an input voltage of up to hundreds of volts. The LT1725 is thus well suited to operate from “telecom” input voltages of 48V to 72V, or even offline inputs up to several hundred volts! See the LT1725 data sheet for further information.
Without L/C Filter
50mV/DIV
AC COUPLED
30
20
0.01
Figure 9. Efficiency vs I
5.25
V
IN
5.00
OUTPUT VOLTAGE (V)
4.75 250
0
Figure 10. Output Regulation
= 8V
500
I
I
LOAD
0.1
LOAD
(A)
VIN = 15V
750
(mA)
LOAD
VIN = 25V
1000
1737 F09
1737 F10
1250
1
= 15V 1µs/DIV 1737 F11a
V
IN
I
= 900mA
LOAD
20MHz BANDWIDTH LIMITED
With L/C Filter
50mV/DIV
AC COUPLED
= 15V 1µs/DIV 1737 F11b
V
IN
I
= 900mA
LOAD
20MHz BANDWIDTH LIMITED
Figure 11
1737fa
22
U
TYPICAL APPLICATIO S
LT1737
APPLICATION WITH 2-WINDING TRANSFORMER
The previous application example utilized a 3-winding transformer, the third winding providing only feedback information. Additional circuitry may be employed to provide feedback information, thus allowing the trans­former to be reduced to a 2-winding topology. (The cost and size savings associated with the transformer often
R2
35.7k 1%
D2
C3 1nF 25V X7R
BAS16
8
FB
7
V
R8 240k 5%
R9 33k 5%
910 15
UVLO3V
OUT
C
MINENAB
ENDLYSFSTOSCAP t
ON
6
3 C5 47pF 50V NPO
14 13 12 4 5 11 1
R5
R4
150k
75k
5%
5%
LT1737
R6 100k 5%
R
V
CC
OCMP
R7
4.7k 5%
C8
0.1µF 25V Z5U
CMPC
SGNDR
C4
0.1µF 25V Z5U
Q1
2N3906
R3
3.01k 1%
make this a preferable alternative. Furthermore, a variety of manufacturers offer off-the-shelf dual wound magnet­ics which often can be applied as 1:1 transformers.)
Figure 12 shows an LT1737 configured for operation with a dual wound toroid, the Coiltronics #CTX150-4 OCTA-PACTM. A ground referred version of the flyback voltage waveform is now provided by components Q1, R2,
OCTA-PAC is a trademark of Coiltronics, Inc.
V
IN
+
D4
1N5252
MBRS1100
GATE
I
SENSE
PGND
22µF
35V
D3
1737 F12
C1
R11 100 5%
C6 470pF 50V X7R
R10
5.1
5%
16
2
T1
COILTRONICS
CTX150-4
13
4
2
M1 IRFL014
R1
0.27
0.5W IRC TYPE LR 2010
MBRS1100
R12 100 5%
C7 470pF 50V X7R
D1
V
OUT
15V 250mA
C2 33µF 25V
R13
7.5k 5%
+
C1: AVX TPS TANTALUM (TPSE226M035R0300) C2: AVX TPS TANTALUM (TPSE336M025R0200) D1, D3: MOTOROLA 100V, 1A SCHOTTKY DIODE D2: SIGNAL DIODE D4: 24V, 500mW ZENER DIODE
90
80
70
60
50
EFFICIENCY (%)
40
30
20
1
VIN = 12V
VIN = 15V
10 100 1000
I
LOAD
VIN = 18V
(mA)
Figure 13. Efficiency vs I
M1: INT’L RECTIFIER 60V, 0.2 N-CH MOSFET
Figure 12. 12V-18V to Isolated 15V Converter
15.5
15.0
OUTPUT VOLTAGE (V)
14.5 0
1737 F13
LOAD
V
= 12V
IN
VIN = 15V
VIN = 18V
100
I
LOAD
200
(mA)
1737 F14
Figure 14. Load Regulation
300
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23
LT1737
TYPICAL APPLICATIO S
U
R3 and D2. (Diode D2 prevents reverse emitter/base breakdown in Q1 when MOSFET M1 is in the “ON” state.) The raw flyback voltage at the drain of MOSFET M1 minus the VBE of Q1 is converted to a current by R2 and then back to a voltage at R3. Or, stated mathematically:
R
VV V
=
()
FB FLBK BE
3
R
2
Resistor R13 provides an initial pre-load to the supply output to improve light load regulation. Resistor divider R8/R9 sets the undervoltage lockout threshold at nomi­nally 10.4V for turn-on, with turn-off about 600mV lower. Overall power supply efficiency and output regulation versus input voltage and load current may be seen in Figures 13 and 14.
R2
11.0k
2N3906
1%
D2
Q1
BAS16
C8 1µF 25V Z5U
C1A
220µF
10V
1N5240
MBR0520
APPLICATION
5V
IN
The LT1737 is a bipolar technology IC specified to operate down to a minimum input supply voltage of 4.5V. Although its GATE pin drives “low” nearly to ground, its “high” capability is limited by a headroom requirement of roughly 2V
s. Thus when operating at a worst case 4.5V supply,
BE
the GATE output will only drive up to a nominal 3V or so. Fortunately, MOSFETs are now available with specified performance at this level of gate voltage.
The circuit shown in Figure 15 provides an isolated 5V output from an input between 4.5V and 5.5V. Two Si9804 low gate voltage MOSFETs are paralleled to handle the primary-side current—up to 12A peak. This circuit pro­vides more output power than the previous examples. It
V
IN
+
D4
D3
C1B
220µF
10V
R8 10 5%
+
C6
4.7nF 50V X7R
COILTRONICS
11
10 4
3
2121
T1
VP5-0083
D1
MBRD835L
R9
+
5
6
9
15
5%
8
C7
7
2.2nF 50V X7R
C2A 220µF 10V
C2B
220µF
10V
R10 270 5%
+
V
OUT
5V 3A
910 15
UVLO3V
8
7
R3
3.01k
C3
1%
1nF 25V X7R
C1A-B, C2A-B: SANYO POSCAP (10TPB220M) D1: MOTOROLA 35V, 8A SCHOTTKY DIODE D2: SIGNAL DIODE D3: MOTOROLA 20V, 0.5A SCHOTTKY DIODE D4: 10V, 500mW ZENER DIODE M1, M2: SILICONIX/VISHAY 25V, 0.023 N-CH MOSFET R1: 5 × 0.10, 1W (IRC LR2512) T1: COILTRONICS TRANSFORMER
OUT
FB
V
C
ON
6
3 C5 47pF 50V NPO
14 13 12 4 5 11 1
24
R4 75k 5%
V
CC
LT1737
CMPC
C4
0.1µF 25V Z5U
SGND
ENDLYSFSTOSCAP t
R5 51k 5%
R6 51k 5%
OCMP
R7
2.2k 5%
R
R
MINENAB
GATE
I
SENSE
PGND
16
2
C9 1nF 25V X7R
M1 SI9804
R11
51
5%
R1
0.02
1737 F15
M2 SI9804
Figure 15. 4.5V-5.5V to Isolated 5V Converter
1737fa
TYPICAL APPLICATIO S
LT1737
U
therefore requires a physically larger transformer. The larg­est size VERSA-PAC is used, a VP5-0083. Three windings are paralleled for both the primary and secondary.
Overall power supply efficiency and output regulation ver­sus load current at the nominal VIN = 5V may be seen in Figures 16 and 17.
90
80
70
60
50
EFFICIENCY (%)
40
30
20
0.01
5.25
0.1 1 10 I
(A)
LOAD
Figure 16. Efficiency vs I
1737 F16
LOAD
NONISOLATED APPLICATION
While the LT1737 was designed to serve isolated flyback applications, it is useful to note that it is also capable of supporting nonisolated applications. These are performed by providing a continuous pseudo-DC feedback signal to the FB pin. (The part behaves as if the flyback waveform is infinitely long.) Figure 18 demonstrates just such a system.
A SEPIC topology is shown whereby a 8V to 16V input is converted to a nonisolated 12V output. A conventional resistive feedback divider, R3/R4 drives the FB pin. (Ca­pacitor C7 serves to filter out high frequency ripple in the output voltage.) A combination of an R/C network (R11/ C5) in parallel with a single capacitor (C9) on the VC node provides the required loop compensation. The load com­pensation function is unwanted, so the R open and the R
pin is grounded. An LT1121 low
CMPC
OCMP
pin is left
dropout regulator is programmed to a nominal 8.25V output by the R12/R13 resistor divider, and this allows the LT1737 to drive M1, a logic level MOSFET. Minimum on time programming resistor R5 is set to 33k to minimize the required output preload. Minimum enable time has no direct effect on steady state operation, but programming resistor R7 has been set to 100k for rapid start-up. Enable delay resistor is similarly set to 24k.
5.00
OUTPUT VOLTAGE (V)
4.75 0
1
Figure 17. Load Regulation
I
LOAD
Overall power supply efficiency versus input voltage and load current may be seen in Figure 19. Because this application example utilizes a nonisolated topology, load regulation is not an issue. It is typically 0.2% (25mV) from no load to full load.
Other nonisolated switching topologies may be similarly implemented. For example, Boost and NonIsolated Fly­back readily suggest themselves. (A Nonisolated Flyback
2
3
(A)
1737 F17
4
topology also can be used to generate a
negative
output voltage. In this case, the feedback is a dynamic waveform derived from the primary side of the transformer, similar to an isolated LT1737 application.)
1737fa
25
LT1737
PACKAGE DESCRIPTIO
U
Dimensions in inches (millimeters) unless otherwise noted.
GN Package
16-Lead Plastic SSOP (Narrow 0.150)
(LTC DWG # 05-08-1641)
0.189 – 0.196* (4.801 – 4.978)
16
15
14
12 11 10
13
0.009
(0.229)
9
REF
0.015 ± 0.004
(0.38 ± 0.10)
0.007 – 0.0098 (0.178 – 0.249)
0.016 – 0.050
(0.406 – 1.270)
* DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
0° – 8° TYP
× 45°
0.229 – 0.244
(5.817 – 6.198)
0.053 – 0.068
(1.351 – 1.727)
0.008 – 0.012
(0.203 – 0.305)
12
0.150 – 0.157** (3.810 – 3.988)
5
4
3
678
0.0250
(0.635)
BSC
0.004 – 0.0098
(0.102 – 0.249)
GN16 (SSOP) 1098
26
1737fa
PACKAGE DESCRIPTIO
U
Dimensions in inches (millimeters) unless otherwise noted.
S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.386 – 0.394*
(9.804 – 10.008)
13
16
14
15
12
11
LT1737
10
9
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
×
°
45
0.016 – 0.050
(0.406 – 1.270)
0° – 8° TYP
0.228 – 0.244
(5.791 – 6.197)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
TYP
0.150 – 0.157** (3.810 – 3.988)
4
5
0.050
(1.270)
BSC
3
2
1
7
6
8
0.004 – 0.010
(0.101 – 0.254)
S16 1098
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
1737fa
27
LT1737
TYPICAL APPLICATIO S
R3
26.1k 1%
C7
R4
47pF
3.01k
50V
1%
NPO
R11 22k 5%
C5
4.7nF 50V X7R
C1: SANYO OS-CON (20SV150M) C2A-B: TOKIN Y5V (IE226ZY5U-C505) C3: SANYO POSCAP (16TPC33M) D1: MOTOROLA 40V, 6A SCHOTTKY DIODE
C9 47pF 50V NPO
R8 160k 5%
R9 33k 5%
8
7
V
C
C8
0.1µF 8
25V Z5U
910 15
UVLO3V
OUT
ON
6
3 C6 47pF 50V NPO
INP
3
GND
ENDLYSFSTOSCAP t
14 13 12 4 5 11 1
R6
R5
24k
33k
5%
5%
L1, L2: COILTRONICS UP4B-150 INDUCTOR M1: INT’L RECTIFIER IRLZ34S 60V, 0.05 LOGIC LEVEL N-CH MOSFET R1: IRC 4 × 0.1, 1W (LR2512)
U
OUT
U2
LT1121
LT1737
MINENAB
ADJ
R7 100k 5%
1
2
R
OCMP
R12 24k 5%
R13 20k 5%
V
CC
CMPC
V
IN
+
C1
SGNDR
150µF 20V
C4 1µF 25V Z5U
GATEFB
I
SENSE
PGND
R2
2.7
5%
16
2
C10 470pF 50V X7R
15µH
R10
51
5%
L1
M1 IRLZ34S
R1
0.025
C2A
22µF
25V
C2B
22µF
25V
15µH
L2
D1
MBRD640CT
C3
33µF
16V
×4
V
= 12V
OUT
R14
+
750 5%
1737 F18
Figure 18. 8V-16V to 12V Nonisolated Converter
90
80
70
60
50
EFFICIENCY (%)
40
30
20
0.01
VIN = 8V
VIN = 12V
VIN = 16V
0.1 1 10 I
(A)
LOAD
Figure 19. Efficiency vs I
1737 F19
LOAD
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
LT1424-5 Isolated Flyback Switching Regulator VIN = 3V to 20V, IQ = 7mA
LT1424-9 Isolated Flyback Switching Regulator VIN = 3V to 20V, IQ = 7mA
LT1425 Isolated Flyback Switching Regulator General Purpose with External Application Resistor
LT1533 Ultralow Noise 1A Switching Regulator VIN = 2.7V to 23V, Reduced EMI and Switching Harmonics
LT1725 General Purpose Isolated Flyback Controller Suitable for Telecom or Offline Input Voltage
LT1738 Ultra Low Noise DC/DC Controller Reduced EMI and Switching Harmonics
LT/LT 0605 REV A • PRINTED IN THE USA
© LINEAR TECHNOLOGY CORPORATION 2000
28
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
1737fa
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