Linear Technology LT1512 Datasheet

FEATURES
LT1512
SEPIC Constant-Current/
Constant-Voltage
Battery Charger
U
DESCRIPTION
Charger Input Voltage May Be Higher, Equal to or Lower Than Battery Voltage
Charges Any Number of Cells Up to 30V*
1% Voltage Accuracy for Rechargeable Lithium Batteries
100mV Current Sense Voltage for High Efficiency
Battery Can Be Directly Grounded
500kHz Switching Frequency Minimizes Inductor Size
Charging Current Easily Programmable or Shut Down
U
APPLICATIONS
Battery Charging of NiCd, NiMH, Lead-Acid or Lithium Rechargeable Cells
Precision Current Limited Power Supply
Constant-Voltage/Constant-Current Supply
Transducer Excitation
*Maximum Input Voltage = 40V – V
BAT
The LT®1512 is a 500kHz current mode switching regula­tor specially configured to create a constant-current/ constant-voltage battery charger. In addition to the usual voltage feedback node, it has a current sense feedback circuit for accurately controlling output current of a flyback or SEPIC (Single-Ended Primary Inductance Converter) topology charger. These topologies allow the current sense circuit to be ground referred and completely sepa­rated from the battery itself, simplifying battery switching and system grounding problems. In addition, these to­pologies allow charging even when the input voltage is lower than the battery voltage.
Maximum switch current on the LT1512 is 1.5A. This allows battery charging currents up to 1A for a single lithium-ion cell. Accuracy of 1% in constant-voltage mode is perfect for lithium battery applications. Charging cur­rent can be easily programmed for all battery types.
, LTC and LT are registered trademarks of Linear Technology Corporation.
TYPICAL APPLICATION
LT1512
V
L1 A*
V
SW
I
FB
C
C5
0.1µF
R5 1k
WALL
ADAPTER
INPUT
CHARGE
SHUTDOWN
C3
+
22µF 25V
SYNC
AND/OR
SHUTDOWN
V
IN
S/S
GND GND S
*
L1 A, L1 B ARE TWO 33µH WINDINGS ON A SINGLE INDUCTOR: COILTRONICS CTX33-3
**
TOKIN CERAMIC 1E225ZY5U-C203-F
Figure 1. SEPIC Charger with 0.5A Output Current
FB
U
C4
0.22µF
C2**
2.2µF
L1 B*
R4
24
D1
MBRS130LT3
R1
R2
R3
0.2
0.5A
+
1512 F01
Maximum Charging Current
1.0 SINGLE
LITHIUM 
0.8
CELL (4.1V)
0.6
0.4
C1 22µF 25V
CURRENT (A)
0.2
0
0
ACTUAL PROGRAMMED CHARGING CURRENT WILL BE INDEPENDENT OF INPUT VOLTAGE AND BATTERY VOLTAGE IF IT DOES NOT EXCEED THE VALUES SHOWN. THESE ARE ELECTRICAL LIMITATIONS BASED ON MAXIMUM SWITCH CURRENT. PACKAGE THERMAL LIMITATIONS MAY REDUCE MAXIMUM CHARGING CURRENT. SEE APPLICATIONS INFORMATION.
6V BATTERY
12V BATTERY
5
10
INPUT VOLTAGE (V)
DOUBLE LITHIUM  CELL (8.2V)
INDUCTOR = 33µH
15
20
1512 TA02
25
1
LT1512
WU
U
PACKAGE
/
O
RDER I FOR ATIO
1 2 3 4
8 7 6 5
TOP VIEW
V
C
FB
I
FB
S/S
V
SW
 GND GND S V
IN
N8 PACKAGE 8-LEAD PDIP
S8 PACKAGE
8-LEAD PLASTIC SO
A
W
O
LUTEXI T
S
A
WUW
ARB
U G
I
S
Input Voltage .......................................................... 30V
Switch Voltage........................................................ 40V
S/S Pin Voltage....................................................... 30V
FB Pin Voltage (Transient, 10ms) ......................... ±10V
VFB Pin Current .................................................... 10mA
IFB Pin Voltage (Transient, 10ms) ......................... ±10V
Storage Temperature Range ................ –65°C to 150°C
Ambient Temperature Range
LT1512C (Note 3).................................... 0°C to 70°C
LT1512I .............................................. –40°C to 85°C
Operating Junction Temperature Range
LT1512C (Note 3)............................ –20°C to 125°C
LT1512I ............................................ –40°C to 125°C
Short Circuit ......................................... 0°C to 150°C
Lead Temperature (Soldering, 10 sec)................. 300°C
LECTRICAL C CHARA TERIST
E
VIN = 5V, VC = 0.6V, VFB = V
, IFB = 0V, VSW and S/S pins open, unless otherwise noted.
REF
ICS
T
= 125°C, θ
JMAX
T
= 125°C, θ
JMAX
NOTE: CONTACT FACTORY CONCERNING 16-LEAD FUSED-LEAD GN PACKAGE WITH LOWER THERMAL RESISTANCE
Consult factory for Military grade parts.
= 100°C/ W (N)
JA
= 130°C/ W (S)
JA
ORDER PART
NUMBER
LT1512CN8 LT1512CS8 LT1512IN8 LT1512IS8
S8 PART
MARKING
1512 1512I
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
REF
V
IREF
g
m
A
V
f Switching Frequency 2.7V VIN 25V 450 500 550 kHz
BV Output Switch Breakdown Voltage 0°C TJ 125°C 40 47 V
2
VFB Reference Voltage Measured at FB Pin 1.233 1.245 1.257 V
= 0.8V 1.228 1.245 1.262 V
V
C
FB Input Current VFB = V
FB Reference Voltage Line Regulation 2.7V VIN 25V, VC = 0.8V 0.01 0.03 %/V IFB Reference Voltage Measured at IFB Pin –107 –100 – 93 mV
IFB Input Current V IFB Reference Voltage Line Regulation 2.7V ≤ VIN 25V, VC = 0.8V 0.01 0.05 %/V Error Amplifier Transconductance IC = ±25µA 1100 1500 1900 µmho
Error Amplifier Source Current VFB = V Error Amplifier Sink Current VFB = V Error Amplifier Clamp Voltage High Clamp, VFB = 1V 1.70 1.95 2.30 V
Error Amplifier Voltage Gain 500 V/V VC Pin Threshold Duty Cycle = 0% 0.8 1 1.25 V
Maximum Switch Duty Cycle 88 95 % Switch Current Limit Blanking Time 130 260 ns
REF
= 0V, VC = 0.8V –110 –100 – 90 mV
V
FB
= V
IFB
Low Clamp, V
–40°C TJ < 20°C (LT1512I) 35 V
(Note 2) 10 25 35 µA
IREF
– 150mV, VC = 1.5V 120 200 350 µA
REF
+ 150mV, VC = 1.5V 1400 2400 µA
REF
= 1.5V 0.25 0.40 0.52 V
FB
125°C 430 500 580 kHz
0°C T
J
–40°C T
< 0°C (LT1512I) 400 580 kHz
J
600 nA
700 2300 µmho
300 550 nA
LT1512
TEMPERATURE (°C)
–50
1.8
INPUT VOLTAGE (V)
2.0
2.2
2.4
2.6
050
100
150
1512 G03
2.8
3.0
–25 25
75
125
LECTRICAL C CHARA TERIST
E
VIN = 5V, VC = 0.6V, VFB = V
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V I
I I
I
SAT
LIM
IN
SW
Q
Output Switch ON Resistance ISW = 2A 0.5 0.8 Switch Current Limit Duty Cycle = 50% 1.5 1.9 2.7 A
Supply Current Increase During Switch ON Time 15 25 mA/A
Control Voltage to Switch Current 2A/V Transconductance
Minimum Input Voltage 2.4 2.7 V Supply Current 2.7V VIN 25V 4 5.5 mA Shutdown Supply Current 2.7V VIN 25V, V
Shutdown Threshold 2.7V VIN 25V 0.6 1.3 2 V Shutdown Delay 51225µs S/S Pin Input Current 0V V Synchronization Frequency Range 600 800 kHz
, IFB = 0V, VSW and S/S pins open, unless otherwise noted.
REF
ICS
Duty Cycle = 80% (Note 1)
125°C 12 30 µA
0°C T
J
–40°C T
J
5V –10 15 µA
S/S
1.3 1.7 2.5 A
0.6V
S/S
0°C (LT1512I) 50 µA
The denotes specifications which apply over the full operating temperature range.
Note 1: For duty cycles (DC) between 50% and 85%, minimum guaranteed switch current is given by I
Note 2: The I Note 3: Commercial devices are guaranteed over 0°C to 125°C junction
temperature range and 0°C to 70°C ambient temperature range. These parts are also designed, characterized and expected to operate over the –20°C to 85°C extended ambient temperature range, but are not tested at –20°C or 85°C. Devices with full guaranteed electrical specifications over
TYPICAL PERFORMANCE CHARACTERISTICS
SWITCH SATURATION VOLTAGE (V)
pin is servoed to its regulating state with VC = 0.8V.
FB
Switch Saturation Voltage vs Switch Current
1.0
0.9
0.8
0.7
0.4
0.3
0.2
0.1
0.6
0.5
0
0.4
0.2
0
0.6
SWITCH CURRENT (A)
0.8
100°C
1.0
1.2
150°C
–55°C
1.4
= 0.667 (2.75 – DC).
LIM
W
U
25°C
1.6
2.0
1.8
1512 G01
Switch Current Limit vs Duty Cycle
3.0
2.5
2.0
1.5
1.0
SWITCH CURRENT LIMIT (A)
0.5
0
20 40 60 80
DUTY CYCLE (%)
the ambient temperature range –40°C to 85°C are available as industrial parts with an “I” suffix.
Maximum allowable ambient temperature may be limited by power dissipation. Parts may not necessarily be operated simultaneously at maximum power dissipation and maximum ambient temperature. Temperature rise calculations must be done as shown in the Applications Information section to ensure that maximum junction temperature does not exceed 125°C limit. With high power dissipation, maximum ambient temperature may be less than 70°C.
Minimum Input Voltage vs Temperature
25°C AND 125°C
–55°C
10010030 50 70 90
1512 G02
3
LT1512
W
U
TYPICAL PERFORMANCE CHARACTERISTICS
Minimum Peak-to-Peak Synchronization Voltage vs Temp
)
3.0 f
0
–50
= 700kHz
SYNC
050
–25 25
TEMPERATURE (°C)
75
100
P-P
2.5
2.0
1.5
1.0
0.5
MINIMUM SYNCHRONIZATION VOLTAGE (V
125
150
1512 G04
Feedback Input Current vs Temperature
800
VFB = V
–25
REF
0
25
TEMPERATURE (°C)
700
600
500
400
300
200
FEEDBACK INPUT CURRENT (nA)
100
0
–50
UUU
PIN FUNCTIONS
V
: The compensation pin is primarily used for frequency
C
compensation, but it can also be used for soft starting and current limiting. It is the output of the error amplifier and the input of the current comparator. Peak switch current increases from 0A to 1.8A as the VC voltage varies from 1V to 1.9V. Current out of the VC pin is about 200µ A when the pin is externally clamped below the internal 1.9V clamp level. Loop frequency compensation is performed with a capacitor or series RC network from the VC pin
the ground pin
(avoid ground loops).
FB: The feedback pin is used for positive output voltage sensing. This pin is the inverting input to the voltage error amplifier. The R1/R2 voltage divider connected to FB defines Li-Ion float voltage at full charge, or acts as a voltage limiter for NiCd or NiMH applications. Input bias current is typically 300nA, so divider current is normally set to 100µ A to swamp out any output voltage errors due to bias current. The noninverting input of this amplifier is tied internally to a 1.245V reference. The grounded end of the output voltage divider should be connected directly to the LT1512 ground pin (avoid ground loops).
IFB: The current feedback pin is used to sense charging current. It is the input to a current sense amplifier that controls charging current when the battery voltage is below the programmed voltage. During constant-current
directly to
Negative Feedback Input Current vs Temperature
0
–10
–20
–30
–40
NEGATIVE FEEDBACK INPUT CURRENT (µA)
75
50
100
125
150
1512 G05
–50
–50
–25 25
0
50
TEMPERATURE (°C)
75
100
125
150
1512 G06
operation, the IFB pin regulates at –100mV. Input resis­tance of this pin is 5k, so filter resistance (R4, Figure 1) should be less than 50. The 24, 0.22µ F filter shown in Figure 1 is used to convert the pulsating current in the sense resistor to a smooth DC current feedback signal.
S/S: This pin can be used for shutdown and/or synchroni­zation. It is logic level compatible, but can be tied to VIN if desired. It defaults to a high ON state when floated. A logic low state will shut down the charger to a micropower state. Driving the S/S pin with a continuous logic signal of 600kHz to 800kHz will synchronize switching frequency to the external signal. Shutdown is avoided in this mode with an internal timer.
VIN: The input supply pin should be bypassed with a low ESR capacitor located right next to the IC chip. The grounded end of the capacitor must be connected directly to the ground plane to which the GND pin is connected.
GND S, GND: The LT1512 uses separate ground pins for switch current (GND) and the control circuitry (GND S). This isolates the control ground from any induced voltage created by fast switch currents. Both pins should be tied directly to the ground plane, but the external control circuit components such as the voltage divider, frequency compensation network and IFB bypass capacitor should
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