LINEAR TECHNOLOGY LT1301 User Manual

Applications of the LT1300 and LT1301 Micropower DC/DC Converters
Dale Eagar and Steve Pietkiewicz
INTRODUCTION
Application Note 59
January 1994
The design of battery-powered equipment can often be quite challenging. Since few ICs can operate directly from the end-of-life voltage from a 2-cell battery (about 1.8V), most systems require a DC/DC converter. The system designer often has a limited area in which to place the DC/ DC converter; associated inductors and capacitors must be small. Surface mount components are a must and heat sinks are out of the question! The LT1300 and LT1301 micropower DC/DC converter ICs provide new possibilities for more efficient, compact and cost effective designs. When designing equipment for battery-powered operation, a number of important design constraints should be considered. Some of these are detailed in the check list given here:
• Design for high efficiency. A high efficiency converter increases battery life, eliminates most heat sinks, reduces weight and decreases PC board area. The designer should strive for high efficiency at: – Full Load – Light Load
• Plan to utilize all the capacity of the battery. Can the circuit run down to the “dead cell” voltage? Is there a micropower shutdown mode?
• Can the DC/DC converter circuitry provide high output power for short time intervals? Often this is a requirement on battery-powered equipment.
• Cost. Is the complete circuit cost competitive?
• Does the design meet packaging constraints? – Height – PC Board Area – Weight
The LT1300 family of DC/DC converters allows a maximum of flexibility in the design of circuits which provide solutions for battery-operated and other equipment needing high efficiency, space efficient, micropower power solutions.
INDEX TO LT1300 CIRCUITS Figure Description Page
1 LT1300/LT1301 Block Diagram ................................................................................................................ 2
2 2-Cell to 5V DC/DC Converter Delivers >200mA with a 2V Input .............................................................. 3
8 Lower Power Applications Can Use Smaller Components. L1 is Tallest Component at 3.1mm ................ 5
11 4-Cell to 3.3V or 5V Converter Output Goes to Zero When in Shutdown .................................................. 6
13 LT1301 Delivers 12V From 3.3V or 5V Input ............................................................................................ 7
15 Flame Detector.......................................................................................................................................... 8
16, 17 Voltage Buffer ....................................................................................................................................... 8, 9
18 CCFL Driver............................................................................................................................................. 10
19 Electronic Light Stick .............................................................................................................................. 11
20 Backlight LED Driver ............................................................................................................................... 11
21 Efficiency of LED Driver .......................................................................................................................... 12
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Application Note 59
NEW LT1300 AND LT1301 MICROPOWER DC/DC CONVERTERS
by Steve Pietkiewicz
Introduction
The new LT1300 and LT1301 micropower DC/DC convert­ers provide improvements in both electrical and physical efficiency, two key areas of battery-based power supply design. Housed in 8-lead DIP or SOIC packages, the devices feature a 1A on-chip switch with a V
CESAT
of just 170mV. The internal oscillator frequency is set at 155kHz, allowing the use of tiny, 5mm diameter surface mount inductors along with standard D-case size tantalum ca­pacitors. A complete 2-cell to 12V, 5V, or 3.3V converter can fit in less than 0.4 square inches of PC board area.
The devices use Burst ModeTM operation to maintain high efficiency across the full load range. The fully operating quiescent current is only 120µ A. It can be further reduced to 10µA by taking the SHUTDOWN pin high, which also disables the device. The output voltage of the LT1300 can be set at either 5V or 3.3V via the logic-controlled SELECT pin, and the LT1301 output can be set at either 5V or 12V using the same pin. The I
pin allows the reduction of
LIM
peak switch current and allows the use of even smaller components. The switch current is nominally set at 1A and
can be reduced via the I
pin to approximately 400mA,
LIM
further improving efficiency in systems requiring lower peak powers.
Theory of Operation
Figure 1 is a block diagram of the LT1300/LT1301. Refer also to Figure 2 for associated component hookup. When A1’s negative input, related to the SENSE pin voltage by the appropriate resistor-divider ratio, is higher than the 1.25V reference voltage, A1’s output is low. A2, A3 and the oscillator are turned off, drawing no current. Only the reference and A1 consume current, typically 120µ A. When the voltage at A1’s negative input decreases below 1.25V, overcoming A1’s 6mV hysteresis, A1’s output goes high, enabling the oscillator, current comparator A2, and driver A3. Quiescent current increases to 2mA as the device prepares for high current switching. Q1 then turns on in a controlled saturation for (nominally) 5.3µ s or until current comparator A2 trips, whichever comes first. After a fixed off-time of (nominally) 1.2µ s, Q1 turns on again. Refering to Figure 2, the LT1300’s switching causes current to alternately build up in L1 and dump into output capacitor C1via D1, increasing the output voltage. When the output is high enough to cause A1’s output to go low (Figure 1), switching action ceases. C1 is left to supply current to the
Burst ModeTM is a trademark of Linear Technology Corporation
SENSESHUTDOWN
500k
1.25V
REFERENCE
144k
161k
GND SELECT
CURRENT
COMPARATOR
OSCILLATOR
5.3µs ON
1.2µs OFF
+
A3
DRIVER
A1
SLOW
COMPARATOR
ENABLE
Figure 1. LT1300/LT1301 Block Diagram
A2
V
IN
+
R1
SW
3
Q2 3×
PGND
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Q1 500×
BIAS
+
18mV
R2
700
Q3
8.5k
I
LIM
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Application Note 59
load until V
decreases enough to force A1’s output
OUT
high, and the entire cycle repeats. If switch current reaches 1A, causing A2 to trip, switch on-time is reduced and off­time increases slightly. This allows continuous mode operation during bursts. Current comparator A2 monitors the voltage across 3 resistor R1 which is
directly related to inductor L1’s current. Q2’s collector current is set by the emitter-area ratio to 0.6% of Q1’s collector current. When R1’s voltage drop exceeds 18mV, corresponding to 1A inductor current, A2’s output goes high, truncating the on-time portion of the oscillator cycle and increasing off­time to about 2µs as shown in Figure 3, trace A. This programmed peak current can be reduced by tying the I
pin to ground, causing 15µA to flow through R2 into
LIM
Q3’s collector. Q3’s current causes a 10.4mV drop in R2, so that only an additional 7.6mV is required across R1 to turn off the switch. This corresponds to a 400mA switch current, as shown in Figure 3, trace B. The reduced peak
L1*
10µH
Burst ModeTM Operation
Burst ModeTM operation, a technique used by many LTC switching regulator products, extends high efficiency over widely varying loads.
At light load, switching regulators employing traditional PWM regulation techniques suffer from low efficiency. This is primarily due to relatively high quiescent (or housekeeping) supply current and AC switching losses resulting from constant frequency operation.
100
Burst ModeTM SWITCHER
75
NON-Burst Mode
50
EFFICIENCY (%)
25
TM
2× AA CELL
SHUTDOWN
+
100µF
*SUMIDA CD54-100LC COILCRAFT D03316-103
NC
SELECT
SHDN
I
LIM
V
IN
LT1300
SENSE
GND PGND
SW
D1 1N5817
+
Figure 2. Two-Cell to 5V DC/DC Converter Delivers >200mA with a 2V Input
TRACE A
500mA/DIV
I
PIN
LIM
OPEN
TRACE B
500mA/DIV
I
PIN
LIM
GROUNDED
5µs/DIV
Figure 3. Switch Pin Current with I
Floating or Grounded
LIM
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C1 100µF
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5V OUTPUT 200mA
0
1255075
POWER (%)
100
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Figure 1a. Characteristics of Burst and Non-Burst Switchers
As seen in Figure 1a, the switching regulator not using Burst ModeTM operation does not reach peak efficiency until load power approaches 100%. Relatively high fixed power drain inside the regulator accounts for the efficiency fall-off as load is decreased. The regulator utilizing Burst ModeTM operation, on the other hand, maintains its high efficiency at light loads. It does this by delivering energy to the output in discrete peak efficiency packets. The energy packets result in a small amount of ripple voltage (typically 50mV) on the output. When not delivering these packets of energy to the output, the regulator puts itself in a “sleep” mode with only a voltage reference and a comparator powered up. These two functions can be accomplished with very low power drain. As the load is decreased to zero, even the small amount of power consumed in sleep mode be­comes significant compared to the load, resulting ulti­mately in decreasing efficiency.
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Application Note 59
BATTERY
TIME (HOURS)
0
0
OUTPUT/BATTERY VOLTAGE (V)
5.0
11
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9651
1.0
2.0
4.5
4.0
3.5
3.0
2.5
1.5
0.5
234 78 10
2× L91
LITHIUM
2× E91
ALKALINE
OUTPUT
switch current reduces I2R losses in Q1, L1, C1, and D1. You can increase efficiency by doing this provided that the accompaning reduction in full load output current is ac­ceptable. Lower peak currents also extend alkaline battery life due to the alkaline cells’ high internal impedance.
5V from 2 Cells
Figure 2’s circuit provides 5V from a 2-cell input. Shut­down is effected by taking the SHUTDOWN pin high. V
IN
current drops to 10µ A in this condition. This simple boost topology does not provide output isolation and in shut­down the load is still connected to the battery via L1 and D1. Figure 4 shows the efficiency of the circuit with a range of input voltages, including a fresh battery (3V) and an “almost dead” battery (2V). At load currents below a few milliamperes, the 120µA quiescent current of the device becomes significant, causing the fall-off in efficiency de-
90
88
86
84
82
80
EFFICIENCY (%)
78
76
74
1
10 500
LOAD CURRENT (mA)
VIN = 4.0V
VIN = 3.0V
VIN = 2.5V
VIN = 2.0V
100
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tailed in Figure 4. At load currents in the 20mA to 200mA range, efficiency flattens out in the 80% to 88% range, depending on the input. Figure 5 details circuit operation. V
is shown in trace A. The burst repetition pattern is
OUT
clearly shown as V
decays, then steps back up due to
OUT
switching action. Trace B shows the voltage at the switch node. The damped, high frequency waveform at the end of each burst is due to the inductor “ringing off,” forming an LC tank with the switch and diode capacitance. It is not harmful and contains far less energy than the high speed edge which occurs when the switch turns off. Switch current is shown in trace C. The current comparator inside the LT1300 controls peak switch current, turning off the switch when the current reaches approximately 1A.
Although efficiency curves present useful information, a more important measure of battery-powered DC/DC con­verter performance is operating life. Figures 6 and 7 detail battery life tests with Figure 2’s circuit at load currents of 100mA and 200mA respectively. Operating life curves are shown using both Eveready E91 alkaline cells and new L91 “Hi-Energy” lithium cells. These lithium cells, new to the market, are specifically designed for high drain applica­tions. The performance advantage of lithium is about 2:1 at 100mA load current (Figure 6), increasing to 2.5:1 at 200mA load (Figure 7). Alkaline cells perform poorly at high drain rates because their internal impedance ranges
V
OUT
A = 20mV/DIV
AC COUPLED
V
SW
B = 5V/DIV
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I
SW
C = 1A/DIV
Figure 4. Efficiency of Figure 2’s Circuit
20µs/DIV
Figure 5. Burst ModeTM Operation in Action
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Figure 6. Two Eveready L91 Lithium AA Cells Provide Approximately Twice the Life of E91 AA Alkaline Cells at a 100mA Load Current
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