Linear Technology DC326B Demo Manual

DEMO MANUAL DC326B
NO-DESIGN SWITCHER
OPERATION
How to Measure Voltage Regulation and Efficiency
When measuring voltage regulation or efficiency, voltage measurements should be made directly across the VOUT and GND terminals, not at the end of test leads at the load. Similarly, input voltage should be measured directly at the VIN and GND terminals of the LT1766 demo board. Input and output current should be measured by placing an ammeter in series with the input supply and load. Refer to figure 2 for proper monitoring equipment setup.
When measuring output voltage ripple, care must be taken to avoid a long ground lead on the oscilloscope probe. A sturdy wire should be soldered to the output side of the GND terminal. The other end of the wire is looped around the ground side of the probe and should be kept as short as possible. The tip of the probe is touched directly to VOUT (see Figure 3). Bandwidth is generally limited to 20MHz for ripple measurements. Also, if multiple pieces of line-powered test equipment are used, be sure to use isolation transformers on their power lines to prevent ground loops, which can cause erroneous results. Figure 4 shows the output voltage ripple with a steady-state load of 1A for the LT1766.
Heat Dissipation Issues
Since the LT1766 includes a 1.5A onboard power switch, care must be taken not to exceed the 125c maximum operating junction temperature for the part. A simple technique is to use the PC board as a heat sink. On the LT1766 demo board, the power IC is surrounded by ground plane on both sides of the PC board. The two sides are connected through vias to better handle the power dissipation. If the LT1766 is laid out on a multilayer board, there should be metal on the inner layers directly underneath the LT1766. This helps in spreading heat and improves the power dissipation capability of the PCB.
Note: See 'Thermal Calculations' section in the Applications Information of the LT1766 datasheet.
DEMO MANUAL DC326B
NO-DESIGN SWITCHER
OPERATION
Introduction
The LT1766 is a 1.5A 200kHz Step-Down switching regulator capable of operation at input voltages as high as 60V. The demonstration circuit shown in the schematic allows for output selection of 3.3V or 5V using the jumper J1. The board comes equipped with input (VIN), output (VOUT), GND, SYNC and S/D terminals to simplify bench testing. The demonstration circuit highlights the ability of the LT1766 to achieve excellent efficiencies at both high and low input voltages. The efficiency curves in Figure 1 illustrate both 42V to 5V and 12V to 5V conversions with peak efficiencies of greater than 80% and 90%.
Figure 1. LT1766 efficiency vs. Load Current
Shutdown Pin
For normal operation, the S/D pin can be left floating. S/D has two output-disable modes, lockout and shutdown. When the pin is taken below the 2.38V lockout threshold, switching is disabled. This is typically used for input undervoltage lockout. Grounding the S/D pin places the LT1766 in shutdown mode. This reduces total board supply current to typically 25uA.
Synchronization Pin
To synchronize switching to an external clock, apply a logic-level signal to the SYNC pin. Amplitude must be from a logic low level to greater than 2.2V with a duty cycle from 10% to 90%. Synchronization frequency is possible from 228kHz up to 700kHz.
Quick Start Guide
A list of procedures for getting started, including the basic set-up for measurement equipment, are provided in the 'quick start guide' attached.
NOTE: The LT1766 datasheet should be read in conjunction with the demonstration board information provided.
Efficiency vs. Load Current
50
60
70
80
90
100
0.00 0.25 0.50 0.75 1.00 1.25
Load Current (A)
Efficiency (%)
Vin=12V
Vin=42V
Vout = 5V
L = 47uH
DEMO MANUAL DC326B
NO-DESIGN SWITCHER
QUICK START GUIDE
Refer to Figure 2 for proper measurement setup and follow the procedure outlined below :
1. Connect the input power supply to the VIN and GND 6. Set the output voltage with the jumper J1, terminals. The input voltage must be between 5.5V and 60V. as shown in the table below.
2. Connect an ammeter in series with the input supply to 7. After all connections are made, turn on input measure input current. power and verify that the output voltage is correct.
3. Connect either power resistors or an electronic load to the VOUT and GND terminals.
POSITION OUTPUT VOLTAGE
4. Connect an ammeter in series with the output load to Jumper J1 open 5.0V
measure output current. Jumper J1 inserted 3.3V
5. The S/D pin should be left floating for normal operation and tied to GND for shutdown.
1
1
2
2
A A
B B
5V/3.3V LINK
VIN
GND
S/D
GND
VOUT
SYNC
NOTE: UNLESS OTHERWISE SPECIFIED
1. FUSED CORNER PINS 1, 8, 9 ,16 (GND) - U1.
DEMO BOARD RELEASE1 11/29/00
REVISION HISTORY
DESCRIPTION DATE APPROVEDECO REV
LTC CONFIDENTIAL - For Customer Use Only
1
DC326B
Wednesday, November 29, 2000
1
1
A
SCH, 1.5A 200KHz HIGH VOLTAGE BUCK CONVERTER PCB
326Br1.DSN
NONE
L.SANTOS 7/14/00
SIZE
SCALE:
CAGE CODE
DWG NO
REV
SHEET
OF
FILENAME:
TITLE
CONTRACT NO.
APPROVALS
DATE
DRAWN CHECKED APPROVED ENGINEER DESIGNER
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCE ON ANGLE - - -
2 PLACES - - - 3 PLACES - - -
INTERPRET DIM AND TOL
PER ASME Y14.5M -1994 THIRD ANGLE PROJECTION
DO NOT SCALE DRAWING
TECHNOLOGY
1630 McCarthy Blvd. Milpitas, CA 95035 Phone: (408)432-1900 Fax: (408)434-0507
E5
Opt.
E4
L1
68uH
C1
1000pF
C2 Opt.
E1
+
C5 100uF 10V
Q1 Opt.
1
2 3
R5 Opt.
E6
R2
15.4K 1%
E2
D1
10MQ060N
R4
19.1K 1%
R3
4.99K 1%
E3
R1 Opt.
+
C3
4.7uF 100V
D3 Opt.
3 1
D2
FMMD914
31
JP1
+
C7 Opt.
R6 Opt.
C9
Opt.
U1 LT1766CGN
24
6
10
11
12
15
14
SWVIN
BOOST
BIAS
VC
FB
SHDN
SYNC
C6
0.47uF 25V
C4
0.33uF
Linear Technology Corporation
LT1766CGN (SSOP16)
Bills Of Material
Demo DC326B
Printed: 6/16/2005
Rev. 2
Item Qty Reference Part Description Manufacture / Part #
1 1 C1 Capacitor, X7R 220pF 50V 10% AVX 08055A221KAT 2 1 C3 Capacitor, chip 4.7uF 100V MARCON THCR70E2A475ZT 3 0 C3 (Option2) Capacitor, chip 150uF 63V AL ELECT PANASONIC ECA63FQ150L 4 1 C4 Capacitor, X7R 0.33uF 16V 10% AVX 0805YC334KAT1A 5 1 C5 Capacitor, Tant. 100uF 10V 20% AVX TPSD107M010R0100 6 1 C6 Capacitor, Y5V 0.47uF 25V 80% AVX 08053G474ZAT1A 7 1 C2 Capacitor, X7R .022uF 16V 10% AVX 0805YC223KAT 8 0 C7 (Option 1) Capacitor, Tant. 100uF 10V 20% AVX TPSD107M010R0100
9 0 C7 (Option 2) Capacitor, X5R, 47uF, 6.3V TAIYO YUDEN JMK432BJ476MM 10 0 C9 (Option) CAP, .1UF, 25V Y5V, 0603 AVX 06033G104ZAT 11 0 C12 (Option) Capacitor, X7R, 1000pF, 50V, 10% AVX 08055C102KAT 12 1 D1 Diode Schottky,1.5A, 60V IR 10MQ060N 13 0 D1 (Option) Diode Schottky,3A, 60V OPT:MOTOROLA MBRS360T4 14 1 D2 Diode, 200mA, 100V ZETEX FMMD914TA 15 0 D3 (Option) Diode, 200mA, 100V 16 6 E1-E6 Test Point, MILL MAX 2501-2 17 1 J1 Header, 2pin, 1 Row, .079CC COMM-CON 2802S-02-G1 18 1 J1 Shunt, .079" center COMM CON CCIJ2MM-138G 19 0 L1 (Option 3) Inductor, 68uH COOPER ELECTRONICS UP2-680 20 1 L1 Inductor, 33uH SUMIDA CDRH125-330MC 21 0 L1 (Option 2) Inductor, 47uH COOPER ELECTRONICS UP2-470 22 0 Q1 (Option) Xstr, NPN, SOT23 23 1 R2 Resistor, Chip 15.4K 1% AAC CR10-1542FM 24 1 R3 Resistor, Chip 4.99K 1% AAC CR10-4991FM 25 1 R4 Resistor, Chip 19.1K 1% AAC CR10-1912FM 26 0 R5 (Option) Resistor, Chip XXK 1% AAC 27 0 R6 (Option) Resistor, Chip 2K 1% AAC 28 1 R1 Resistor, Chip, 2.2K, 5%, 1/8W AAC CR10-222JM 29 1 U1 I.C. LT1766 LINEAR TECHNOLOGY LT1766EGN or LT1766IGN 30 4 MH1-MH4 STAND-OFF, NYLON HEX #4-40x1/4" MICRO PLASTICS #14HTSP101 31 4 MH1-MH4 SCREW, #4-40 x 1/4 ANY
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