Linear Technology DC252 Demo Manual

Page 1
DESCRIPTIO
DEMO MANUAL DC252
DESIGN-READY SWITCHER
LTC1736 5-Bit VID Constant
Frequency Synchronous DC/DC Converter
U
Demonstration Circuit DC252 is designed for mobile 5-bit VID-programmed notebook CPU applications using the LTC®1736 switching regulator controller. A high perfor­mance, constant frequency current mode architecture generates a precise low voltage CPU core supply. Protec­tion features include an externally defeatable overcurrent latchoff and internal current foldback for overload condi­tions. A soft-latched crowbar monitors the output voltage for overvoltage protection. OPTI-LOOPTM compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The circuit was designed for a 5V to 24V input range but allows a 4.5V to 28V range (limited by the external MOSFETs). Strong output drivers easily handle large power MOSFETs effi-
UW
WW
ciently. Output voltages can be configured according to Intel mobile VID standards of 0.9V to 2.0V. An internal power-good circuit monitors the output voltage for out-of­regulation conditions. External frequency synchronization is provided, as are three modes of operation: Burst Mode operation to reduce switching losses and maintain high operating efficiencies, burst inhibit/forced continuous mode and a low noise pulse-skipping mode that provides constant frequency operation down to 1% maximum load currents with low quiescent current. This results in a power supply that has very high efficiency, low ripple and fast transient response. Gerber files for this circuit board
are available. Call the LTC factory.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Burst Mode and OPTI-LOOP are trademarks of Linear Technology Corporation.
PARAMETER CONDITIONS VALUE
Input Voltage Range (Maximum Input Voltage Limited By External MOSFET and Input Capacitor) 5V to 24V Output Output Voltage (Programmed with a 5-Bit Mobile VID Code) 0.9V to 2.0V
Max Output Current (Continuous) 11.0A Max Output Current (Peak) 12A Typical Output Ripple Measured with 10MHz Bandwidth (Burst Mode Operation) IO = 100mA 45mV Typical Output Ripple Measured with 10MHz Bandwidth (Continuous) IO = 5A 20mV
V
IN
Line Regulation 5V to 24V 0.002%/V
TM
P-P
P-P
TYPICAL PERFOR A CE CHARACTERISTICS A D BOARD PHOTOS
Efficiency
100
EXTVCC = 5V
90
VIN = 5V
80
70
EFFICIENCY (%)
VIN = 24V
60
50
40
10mA 100mA 1A 10A
VIN = 15V
LOAD CURRENT (A)
252 TA01
UUW
Solder SideComponent Side
1
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DEMO MANUAL DC252
DESIGN-READY SWITCHER
UW
WW
PARAMETER CONDITIONS VALUE
I I
OUT
Q
Load Regulation: No Load to Full Rated Output –0.3% Supply Current (Typical), No Load, VIN = 15V, FCB = INTV
CC
950µA
Supply Current in Shutdown (Typical), VIN = 15V 15µA
I
EXTVCC
V
RUN
Frequency Operating Frequency (Typical), C
EXTVCC Pin Current, V
= 5V, VIN = 10V, FCB = INTV
EXTVCC
No Load, V
CC,
= 1.6V 850µA
OUT
Run Pin Threshold (Typical) 1.3V
= 47pF 270kHz
OSC
WUW
PACKAGE A D SCHE ATIC DIAGRA
LTC1736CG24
TOP VIEW
PGOOD
JP3
PGOOD
1
C
OSC
2
RUN/SS
3
I
FCB/SYNC
RUN
E4
C
S1
1000pF
E3
LATCHOFF
1
2
3
4
5
6
7
8
9
10
11
12
JP2
C
OSC
RUN/SS
I
TH
FCB
SGND
PGOOD
SENSE
SENSE
V
FB
V
OSENSE
VID0
VID1
U1
LTC1736
+
R6
680k
BOOST
INTV
EXTV
VIDV
PGND
VID4
VID3
VID2
CF1
0.1µF
TG
SW
V
IN
CC
BG
CC
CC
RF1
4.7
C
R8
4.7µF
C2
EXTV E2
0
CMDSH-3
+
CC
C
B1
0.22µF
D1
C4 1µF
24
23
22
21
20
19
18
17
16
15
14
13
M2 FDS6680A
1.2µH
M1, M3 FDS6680A 2X
MBRS340T3
22µF
30V
L1
D2
+
+
IN1
R
CS1
0.004
C
IN3
22µF 30V
R 10
S1
+V E10
GND E9
IN
+
JP1
BURST MODE
OFF
ON
INTV
CC
C
OSC1
47pF
C
SS1
0.1µF
C
C2
R
C1
330pF
33k
C
C1
47pF
E1
R1 100k
INTV
CC
C1
47pF
47pF
C3
TH
4
FCB
5
SGND
6
PGOOD
7
SENSE
+
8
SENSE
9
V
FB
10
V
OSENSE
11
VID0
12
VID1
24-LEAD PLASTIC SSOP
V
OUT
0.9V TO 2V/11A E7
V
OSNS
E11
CO1, CO2, C04, C06 180µF 4V X4
GND E8
G PACKAGE
TG
24
BOOST
23
SW
22
V
21
IN
INTV
20
BG
19
PGND
18
EXTV
17
VIDV
16
VID4
15
VID3
14
VID2
13
CC
CC
CC
LSB MSB JP4
B0 B4
2
R5, 10
R2, 10
Figure 1. Demo Board Schematic
247 F01
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DEMO MANUAL DC252
DESIGN-READY SWITCHER
PARTS LIST
REFERENCE QUANTITY PART NUMBER DESCRIPTION VENDOR TELEPHONE
C1, C3 2 08055A470JAT1A 47pF 50V 5% NPO Capacitor AVX (843) 946-0362 C2 1 TACR475M010R 4.7µF 10V 20% Tantalum Capacitor AVX (207) 282-5111 C4 1 0805ZC105MAT1A 1µF 10V 20% X7R Capacitor AVX (843) 946-0362 CC1 1 08055A470JAT1A 47pF 50V 5% NPO Capacitor AVX (843) 946-0362 CC2 1 08055A331MAT1A 330pF 50V 5% NPO Capacitor AVX (843) 946-0362 CB1 1 08055A224KAT1A 0.22µF 50V 20% X7R Capacitor AVX (843) 946-0362 CF1, CSS1 2 08055A104MAT1A 0.1µF 50V 20% X7R Capacitor AVX (843) 946-0362 CIN1, CIN3 2 30SC22M 22µF 30V OS-CON Capacitor SANYO (619) 661-6835 CIN1, CIN3 OPT THCR70E1H2262T 22µF 50V 20% Y5U Capacitor MARCON (847) 696-2000 CO1, CO2, CO4, CO6 4 EEFUE0G181R 180µF 4V SP Capacitor PANASONIC (201) 348-7522 CO1, CO2, CO4 OPT T510X447MOO6AS 470µF 6.3V Low ESR Tantalum Capacitor KEMET (408) 986-0424 CO3, CO5 OPT 4SP820M 820µF 4V OS-CON Capacitor SANYO (619) 661-6835 C
OSC1
CS1 1 08055A102MAT1A 1000pF 50V 5% NPO Capacitor AVX (843) 946-0362 D1 1 CMDSH-3 BVR = 30V, 0.1A Schottky Diode CENTRAL (516) 435-1110 D2 1 MBRS340T3 BVR = 40V, 3A Schottky Diode ON SEMICONDUCTOR (800) 282-9855 E1, GND, +VIN, V E2, E3, E4, E8, E9, GND, 8 1502-2 Turret Terminal KEYSTONE (718) 956-8900
+VIN, +V
OUT
JP1 1 2802S-03-G2 2mm 3-Pin Header COMM CON (626) 301-4200 JP2, JP3 2 2802S-02-G2 2mm 2-Pin Header COMM CON (626) 301-4200 JP4 1 2202S-05-G2 2mm Dual 5-Pin Header COMM CON (626) 301-4200 L1 1 ETQP6F1R2HFA 1.2µH Inductor PANASONIC (201) 348-7522 M1, M2, M3 3 FDS6680A 30V 0.013Ω N-Channel MOSFET FAIRCHILD (408) 822-2126 R1 1 CR10-104JM 100k 1/10W 5% Chip Resistor TAD (800) 508-1521 R2, R5, RS1 3 CR10-100FM 10 1/10W, 1% Chip Resistor TAD (800) 508-1521 R6 1 CR10-685JM 680k 1/10W 5% Chip Resistor TAD (800) 508-1521 R8 1 CR10-0R0JM 0Ω 1/10W Chip Resistor TAD (800) 508-1521 RC1 1 CR10-333JM 33k 1/10W 5% Chip Resistor TAD (800) 508-1521 RCS1 1 LRF2010-01-R004F 0.004Ω 1/2W 1% Resistor IRC (361) 992-7900 RF1 1 CR10-470JM 4.7Ω 1/10W, 5% Chip Resistor TAD (714) 255-9123 U1 1 LTC1736CG IC, LTC1736CG24 LTC (408) 432-1900
OSNS
, V
OUT1
1 08055A470JAT1A 47pF 50V 5% NPO Capacitor AVX (843) 946-0362
5 1593-2 Turret Terminal (Small) KEYSTONE (718) 956-8900
8 CCIJ2mm-138-G JUMPER COMM CON (626) 301-4200
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DEMO MANUAL DC252
DESIGN-READY SWITCHER
QUICK START GUIDE
This demonstration board is easy to set up to evaluate the performance of the LTC1736. Please follow the procedure outlined below for proper operation. Sol­dered wire connections are required to properly evalu­ate the performance of this switching regulator.
• Refer to Figure 2 for proper connection of monitoring and measurement equipment.
• Connect the input power supply to the VIN and GND terminals on the right-hand side of the board with soldered connections. Do not increase VIN over 28V or the MOSFET(s) WILL BE DAMAGED.
• Connect the load between the V
and GND termi-
OUT
nals on the right side of the board with soldered connections.
• The RUN pin can be left unconnected. To shut down the LTC1736, tie this pin to ground.
• Set jumper JP4 for the desired output voltage. (See Table 1.)
OPTIONAL EXTERNAL
HIGH FREQUENCY
SOURCE CONNECTION
EXT CLOCK
(REMOVE JP1 IF USED)
RUN
FCB/SYNC
PGOOD
EXTV
CC
GND
VID CPU POWER CONVERTER
JP2 LATCHOFF
OFF
ON
JP1 BURST
JP3
PGOOD
LTC1736CG DEMO CIRCUIT DC252A (408) 432-1900
JP4
B4B0
Figure 2
• If an external 5V supply is used, connect it to EXTVCC.
• Set the jumper JP1 so that FCB selects the desired mode:
JP1 MODE
On Burst Mode Operation, Connect PGood to FCB/Sync Off Forced Continuous Open Apply External Clock to FCB/Sync
• Jumper JP2 determines if the overcurrent latchoff is enabled. With JP2 installed this function is disabled. Remove JP2 to enable.
JP2 OVERCURRENT LATCHOFF
Installed Disabled Removed Enabled
• Active loads can cause confusing results. Refer to the active load discussion in the Operation section.
OUT
A I
IN
+
+
+
V
IN
LOAD
I
OUT
A
252 F02
V
O
PROG
+V
IN
GND
GND
V
OSNS
+V
OUT
OPTIONAL REMOTE
SENSE CONNECTION
V
OUT
V
UU
I TRODUCTIO
The circuit in Figure 1 highlights the capabilities of the LTC1736.
The LTC1736 is a synchronous step-down switching regulator controller that drives external N-channel power MOSFETs using a fixed frequency architecture with OPTI­LOOP compensation. OPTI-LOOP compensation effectively removes the constraints placed on C
OUT
for proper operation (such as restrictions on very low ESRs). Burst Mode operation provides high efficiency at
4
by other controllers
low load currents. Operating efficiencies typically exceed 80% over more than two decades of load current range.
Do not use spring clip leads when testing this circuit. Soldered wire connections are required to properly test the performance of the PC board.
This demonstration circuit is intended for the evaluation of the LTC1736 switching regulator IC and was not designed for any other purpose.
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OPERATIO
DEMO MANUAL DC252
DESIGN-READY SWITCHER
U
The operating frequency is set by an external capacitor, C
, allowing maximum flexibility in optimizing effi-
OSC1
ciency. In this application, the frequency is set to 270kHz. A multifunction control pin, FCB, inhibits Burst Mode operation (reducing noise and RF interference), as well as allowing synchronization to an external oscillator.
Soft-start is provided by an external capacitor, C
SS1
, which can be used to properly sequence supplies. The operating current level is user programmable via an exter­nal current sense resistor and is set to 11A. Short-circuit current is limited to approximately 4A by internal current foldback.
Measuring Voltage Regulation
When trying to measure voltage regulation, remember that all measurements must be taken at the point of regulation. This point is where the LTC1736’s control loop looks for the information to keep the output voltage constant. In this demonstration board it is located be­tween Pin 5 (SGND) of the LTC1736 and the sense side of RS1. This point corresponds to the V
terminal of the
OSNS
board. Output voltage test leads should be attached di­rectly to this terminal. The load should be placed across the V
should not
(E7) and GND (E8) terminals. Measurements
OUT
be taken at the end of test leads at the load; refer to Figure 2 for the proper monitoring equipment configu­ration.
This applies to line regulation (input to output voltage regulation) as well as load regulation tests. In doing line regulation tests, always look at the input voltage across the input terminals.
Remote Output Voltage Sensing
Remote output voltage sensing can be accomplished by connecting the V to the load. A 10 resistor, RS1, connects V
terminal with another wire directly
OSNS
OUT
to V
OSNS
to avoid open sense conditions. Never under any circum­stance connect the load to V
OSNS
!
Output Voltage Programming
as a precision resistor voltage divider sets the output voltage in 50mV/25mV increments according to Table 1.
Table 1. VID Output Voltage Programming
B4 B3 B2 B1 B0 V
0 0 0 0 0 2.000V 0 0 0 0 1 1.950V 0 0 0 1 0 1.900V 0 0 0 1 1 1.850V 0 0 1 0 0 1.800V 0 0 1 0 1 1.750V 0 0 1 1 0 1.700V 0 0 1 1 1 1.650V 0 1 0 0 0 1.600V 0 1 0 0 1 1.550V 0 1 0 1 0 1.500V 0 1 0 1 1 1.450V 0 1 1 0 0 1.400V 0 1 1 0 1 1.350V 0 1 1 1 0 1.300V 01111 * 1 0 0 0 0 1.275V 1 0 0 0 1 1.250V 1 0 0 1 0 1.225V 1 0 0 1 1 1.200V 1 0 1 0 0 1.175V 1 0 1 0 1 1.150V 1 0 1 1 0 1.125V 1 0 1 1 1 1.100V 1 1 0 0 0 1.075V 1 1 0 0 1 1.050V 1 1 0 1 0 1.025V 1 1 0 1 1 1.000V 1 1 1 0 0 0.975V 1 1 1 0 1 0.950V 1 1 1 1 0 0.925V 11111 **
Note: *, ** Represents codes without a defined output voltage as specified in Intel specifcations. The LTC1736 interprets these codes as a valid input and produces output voltage as follows: [01111] = 1.250V, [11111] = 0.900V.
OUT
(V)
The output voltage is digitally set to levels between 0.925V and 2.00V using the voltage identification (VID) inputs B0 to B4 set by jumper JP4. The internal 5-bit DAC configured
5
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DEMO MANUAL DC252
DESIGN-READY SWITCHER
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OPERATIO
The VID codes (00000-11110) are engineered to be com­patible with Intel Mobile Pentium® II Processor specifica­tions for output voltages from 0.925V to 2.00V.
The LSB (B0) represents 50mV increments in the upper voltage range (2.00V to 1.30V) and 25mV increments in the lower voltage range (1.275V to 0.925V). The MSB is B4. When all bits are low or grounded, the output voltage is 2.00V.
Each VID digital input is internally pulled up by a 40k resistor in series with a diode from VIDVCC. Therefore, digital inputs must be grounded to get a digital low input, and digital inputs can be either left unconnected or con­nected to VIDVCC to get a digital high input. The series diode is used to prevent the digital inputs from being damaged or clamped if they are driven higher than VIDVCC. The digital inputs accept CMOS voltage levels.
Maximum Input Voltage Considerations
The recommended maximum input voltage of this board is 24V for nominal output voltages. The minimum on-time for the LTC1736 is generally about 200ns and the operat­ing frequency for this board is set to 270kHz. This imposes a limit on the maximum input voltage when programming low output voltages. For output voltages below 1.2V the maximum input voltage is limited to:
V
IN(MAX)
If a higher operating input voltage is required with V
1.2V, the operating frequency can be decreased by in­creasing C details. If the duty cycle falls below what can be accommo­dated by the minimum on-time, the LTC1736 will begin to skip cycles. The output voltage will continue to be regu­lated, but the ripple current and ripple voltage will in­crease.
Power-Good Output
A window comparator monitors the output voltage and its open-drain output (E1) is pulled low when the divided output voltage is not within ±7.5% of the reference voltage of 0.8V. Jumper JP3 connects pull-up resistor R1 from INTVCC to the power-good output, E1. This jumper is provided to allow other pull-up voltages to be used. Make
< 20 (V
. Refer to the LTC1736 data sheet for
OSC1
OUT
)
OUT
<
sure the maximum voltage on PGOOD is less than 7V. During shutdown, the PGOOD output is pulled low.
INTVCC Regulator
An internal, P-channel, low dropout regulator produces the 5.2V supply that powers the drivers and internal circuitry within the LTC1736. The INTVCC pin can supply up to 50mA (this includes the gate-drive currents). Exter­nal loading of the INTVCC pin can be thermally limited (allow 10mA to 20mA for gate-drive currents). At high input voltages, the maximum junction temperature rating for the LTC1736 may be exceeded if too large an external load is placed on INTVCC. See the LTC1736 data sheet for details.
EXTVCC Connection
The LTC1736 contains an internal P-channel MOSFET switch connected between the EXTVCC and INTVCC pins. The switch closes and supplies the INTVCC power when­ever the EXTVCC pin is above 4.7V; it remains closed until EXTVCC drops below 4.5V. This allows the MOSFET driver and control power to be derived from the EXTVCC pin instead of VIN. Do not apply greater than 7V to the EXTV pin and ensure that EXTVCC < VIN. Additional efficiency gains can be realized by powering INTVCC from other high efficiency sources, such as a 5V system power supply.
The following list describes the most common possible connections for EXTVCC for low output voltage applica­tions:
1. EXTVCC left open (or grounded); this will cause INTV to be powered from the internal 5.2V regulator resulting in an efficiency penalty at low load currents and high input voltages.
2. EXTVCC connected to an external supply ; if an external, high efficiency supply is available in the 5V to 7V range (EXTV an efficiency boost. The typical connection in a notebook CPU power solution is to connect it to the main 5V system power supply.
Pentium is registered trademark of Intel Corportion.
< VIN), it may be used to power EXTVCC, providing
CC
CC
CC
6
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OPERATIO
DEMO MANUAL DC252
DESIGN-READY SWITCHER
U
Low Current Modes and Synchronization
The FCB input pin, set by jumper JP1 and FCB/Sync terminal E4, allows the selection of the low current oper­ating mode and external frequency synchronization of the switching regulator.
Tying the FCB pin to ground with JP1 forces the controller into PWM or forced continuous mode. In forced continu­ous mode, the output MOSFETs are always driven, regard­less of output loading conditions. Operating in this mode allows the switching regulator to source or sink current— but be careful; when the output stage sinks current, power is transferred back into the input supply terminals and the input voltage rises.
Burst Mode operation is enabled when the voltage applied to the FCB pin is greater than 0.8V (i.e., JP1 tied to INTVCC) or if the pin is left open. A comparator with a precision 0.8V threshold allows the pin to be used to regulate a secondary winding on the switching regulator’s output. A small amount of hysteresis is included in the design of the comparator to facilitate clean secondary operation. When the resistively divided secondary output voltage falls be­low the 0.8V threshold, the controller operates in the forced continuous operating mode for as long as it takes to bring the secondary voltage above the 0.8V + hysteresis level.
maximum designed load current in order to maintain proper output voltage.
The range of synchronization is from 240kHz to 350kHz with C
= 47pF. Attempting to synchronize to a higher
OSC
frequency than 350kHz can result in inadequate slope compensation and cause loop instability with high duty cycles. If loop instability is observed while synchronized, additional slope compensation can be obtained by simply decreasing C
OSC
.
The following table summarizes the possible states avail­able on the FCB/Sync pin:
FCB/SYNC PIN CONDITION
DC Voltage: 0V to 0.7V Burst Disabled/Forced Continuous
Current Reversal Enabled
DC Voltage: ≥ 0.9V Burst Mode Operation,
No Current Reversal Feedback Resistors Regulating a Secondary Winding Ext Clock: (0V to V
(V
FCB/SYNC
) Burst Mode Operation Disabled
FCB/SYNC
> 1.5V) No Current Reversal
DC252 Modifications (MOSFETs)
The DC252 demo board has various modification provi­sions. Additional pad locations are available for adding extra output capacitors together with an extra footprint for a parallel topside MOSFET.
The internal LTC1736 oscillator can be synchronized to an external oscillator by clocking the FCB pin with a signal above 1.5V
(Remember to remove jumper JP1). When
P-P
the LTC1736 is synchronized to an external frequency, Burst Mode operation operation is disabled but cycle skipping is allowed at low load currents, since current reversal is inhibited. The bottom gate will come on every 10 clock cycles to ensure that the bootstrap capacitor C is kept charged. The rising edge of an external clock applied to the FCB pin starts a new cycle.
When the LTC1736 is synchronized to an external clock, burst inhibit mode allows heavily discontinuous, low audio noise, constant frequency operation down to ap­proximately 1% of maximum designed load current. This mode results in the elimination of switching frequency subharmonics over 99% of the output load range. Switch­ing cycles start to be dropped at approximately 1% of
When operating at high input voltages, the transition losses of the topside MOSFET (M2) become very signifi­cant. Be sure to consider power loss due to transition losses as well as R
losses. Don’t over specify the
DS(ON)
topside MOSFET. (Refer to the LTC1736 data sheet for details.)
Refer to the LTC1736 data sheet for further information on
B1
the internal operation and functionality descriptions of the IC.
DC252 Modifications (Output Capacitors)
Four Matsushita SP output capacitors are installed on the demo board. Other output capacitors may freely be substi­tuted provided they meet the load transient requirements. OPTI-LOOP compensation allows the transient response to be optiumized over a wide range of output capacitance and ESR values while minimizing output capacitance.
7
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DEMO MANUAL DC252
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OPERATIO
The output capacitors are generally determined by ESR (effective series resistance) and voltage rating rather than capacitance. The ESR must be small enough that output ripple voltage and any voltage droop due to high load current transients stay within the specifications of the CPU. The output capacitance must be large enough to hold up the output voltage until the inductor current has ramped up or down to its new value. With proper OPTI-LOOP compensation components, the response time is opti­mized and the output capacitance is minimized. The com­pensation components installed on the demo board are appropriate for the output capacitors specified in the parts list.
Additional mounting locations exist for through hole Sanyo OS-CON output capacitors, should they be desired. Com­binations of different types of capacitors have proved to yield cost effective solutions. ESL (equivalent series in­ductance), typically not specified, can reduce the effec­tiveness of the ESR at high load current slew rates, so be careful in specifying the output capacitor.
Overcurrent Protection
The RUN/SS capacitor, C limit the inrush current of the controller. After the control­ler has been started and given adequate time to charge the output capacitor and provide full load current, C as a short-circuit time-out circuit. If the output voltage falls to less than 70% of its nominal value, C charging on the assumption that the output is in an overcurrent and/or short-circuit condition. If the condition lasts for a long enough period, as determined by the size of C pin voltage is recycled. This built-in latchoff can be over­ridden by providing >5µA pull-up at a compliance of 4V to the RUN/SS pin by installing jumper JP2. This current shortens the soft-start period but also prevents net dis­charge of the RUN/SS capacitor during an overcurrent and/or short-circuit condition.
Foldback current limiting is activated when the output voltage falls below 70% of its nominal level, whether or not the short-circuit latchoff circuit is enabled.
, the controller will be shut down until the RUN/SS
SS1
is used initially to turn on and
SS1,
SS1
begins dis-
SS1
is used
cycle the run pin to start. Refer to the LTC1736 data sheet for details.
Overvoltage Protection
The output is protected from overvoltage by a “soft-latch.” When the output voltage exceeds the regulation value by more than 7.5%, the synchronous MOSFET turns on, and remains on for as long as the overvoltage condition is present. If the output voltage returns to a safe level, normal operation resumes. This self-resetting action prevents "nuisance trips" due to momentary transients and elimi­nates the need for the Schottky diode that is necessary with conventional OVP to prevent V
Because of the inherent self-resetting action of the soft­latch, dynamic changing of the VID control bits does not latch off the LTC1736. When a new output voltage is set via the VID bits, the control loop simply adjusts the output voltage and the overvoltage protection threshold to this new level without causing a fault.
The overvoltage threshold tracks the new output voltage, protecting the load at all times. Figure 3a and Figure 3b both show an example of a dynamic VID code change resulting in a programmed output voltage change from
1.5V to 1.3V at a constant 5 ampere load current. At the instant the VID code is changed, the control loop begins to respond to the new output voltage, and the power-good output is asserted low since the new programmed output voltage is outside the 7.5% window. When the new output voltage is within 7.5% of its new programmed value, the power-good signal goes high. Figure 3a shows a VID code change with the FCB pin low (Burst Mode operation disabled). Figure 3b shows a dynamic VID code change with Burst Mode operation active. If dynamic VID changes are required and Burst Mode operation is desired, connect the PGOOD output (E1) to the FCB/Sync input (E4) and remove jumper JP1. This connection automatically forces continuous operation whenever the power-good output is low, providing fast response to VID changes regardless of load current.
Active Loads— Beware
reversal.
OUT
With the overcurrent latchoff enabled, a slow ramp on the input voltage may cause the circuit to latch off. Simply re-
8
Beware of active loads! They are convenient but problem­atic. Some active loads do not turn on until the applied
Page 9
OPERATIO
252 F03b
PGOOD
5V/DIV
V
OUT
100mV/
DIV
I
L
5A/DIV
V
OUT
100mV/
DIV
I
L
5A/DIV
U
PGOOD
5V/DIV
DEMO MANUAL DC252
DESIGN-READY SWITCHER
252 F03a
Figure 3a. Dynamic VID Change, Burst Mode Operation Defeated Figure 3b. Dynamic VID Change, Burst Mode Operation Enabled
voltage rises above 0.1V to 0.8V. The turn-on may be delayed as well. A switching regulator with soft-start may appear to start up, then shut down and, eventually, reach the correct output voltage. What happens is as follows: at switching regulator turn-on, the output voltage is below the active load’s turn-on requirements. The switching regulator’s output rises to the correct output voltage level due to the inherent delay in the active load. The active load turns on after its internal delay and then pulls down the
testing, the active load should be initially programmed to a much lower current value until the switching regulator’s soft-start interval has passed and then increased to the higher level. The switching regulator will supply the in­creased current required according to the transient re­sponse of the switching regulator. Output capacitance needs to be sufficient to accommodate the current step during the transient period, keeping the output voltage at or above the foldback threshold of 70%.
switching regulator’s output because the switcher is in its soft-start interval. The switching regulator’s output may come up at some later time when the soft-start interval has passed.
A switching regulator with foldback current limit will also have difficulty with the unrealistic I-V characteristic of the active load. Foldback current limiting will reduce the output current available as the output voltage drops below a threshold level (this level is 70% of nominal V
OUT
for the LTC1736). This reduction in available output current will result in the active load immediately pulling down the output because the active load’s current demand remains constant as the output voltage decreases. Most actual loads do not behave like the active load I-V characteristics. Actual loads normally have a VIN • C • f dependency, where C is internal chip capacitance and f is the frequency of operation. To alleviate the active-load problem during
Checking Transient Response
OPTI-LOOP compensation effectively removes the con­straints placed on C
by other controllers (such as
OUT
restrictions on very low ESRs). The output capacitors used in this demo board have very low ESRs; other types may be substituted but be carefull to measure the load step transient response and verify the specfications on output voltage continue to be met during transients.
A partial list of low ESR capacitors that are suitable for this application is included in the parts list. Each has its own cost, size, ESL and other performance trade offs. Combi­nations of capacitors have been shown to work well, too, so feel free to experiment. An example of a combination that works well is an OS-CON, 820µF/4V capacitor in parallel with a 180µF/4V Matsushita SP series capacitor. The SP capacitor tames the ESL-induced characteristic of
9
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DEMO MANUAL DC252
252 F04b
V
OUT
50mV/DIV
I
L
5A/DIV
DESIGN-READY SWITCHER
U
OPERATIO
the otherwise low ESR OS-CON. The ITH OPTI-LOOP compensation components shown in Figure 1’s circuit will provide an adequate starting point for most applications.
The load-step response with the output voltage set to 1.6V is shown in Figures 4a and 4b using four 180µF/4V Matsushita SP series for the output capacitors. Figure␣ 4a is a 0A to 12A load step with Burst Mode operation inhibited (FCB = 0V). Figure 4b shows the load step response for a 10mA to 12A load current transition with Burst Mode operation enabled (FCB = 5V).
The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, V amount equal to ∆I series resistance of C discharge C
, generating the feedback error signal that
OUT
(ESR), where ESR is the effective
LOAD
OUT
. ∆I
also begins to charge or
LOAD
shifts by an
OUT
forces the regulator to adapt to the current change and return V time, V
to its steady-state value. During this recovery
OUT
can be monitored for excessive overshoot or
OUT
ringing, which would indicate a stability problem. OPTI-
LOOP compensation allows the transient response to be optimized over a wide range of output capacitances and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior but also provides a DC coupled and AC filtered closed-loop-response test point. The DC step, rise time and settling at this test point truly reflect the closed-loop response. Assuming a pre­dominantly first order system, phase margin and/or damp­ing factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin.
The I
series RC1–C
TH
C2, CC1
filter sets the dominant pole­zero loop compensation. The values can be modified slightly (from 0.5 to 2 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be decided upon because the various types and values deter­mine the loop feedback factor gain and phase. An output current pulse of 20% to 100% of full load current having a rise time of 1µs to 10µs will produce output voltage and
V
OUT
50mV/DIV
I
L
5A/DIV
Figure 4a. Load Step Response with Burst Mode Operation Disabled
10
252 F04a
Figure 4b. Load Step Response with Burst Mode Operation Enabled
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OPERATIO
DEMO MANUAL DC252
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ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. The AC gain of the loop will be increased by increasing RC1 and the bandwidth of the loop will be increased by decreasing CC2. If RC1 is increased by the same factor that CC2 is de­creased, the zero frequency will be kept the same, thereby keeping the phase the same in the most critical frequency range of the feedback loop. The output voltage settling
UW
PCB LAYOUT A D FIL
behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. Capacitor CC2 provides some high frequency decoupling against transients. Be carefull not to overspecify its value, as the response time to a load step will be degraded. Again, monitoring the ITH pin will show any slew rate limitations due to CC1. For further explanation of optimizing loop response, refer to Application Note 76.
Component Side Silkscreen Component Side Copper (Layer 1)
Internal Copper (Layer 2) Internal Copper (Layer 3)
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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DEMO MANUAL DC252
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PCB LAYOUT A D FIL
Bottom Side SilkscreenBottom Side Copper (Layer 4)
Bottom Side Paste Mask Component Paste Mask
U
PC FAB DRAWI G
2.75"
A
E E
A
E E E
C
E E
A
A
EE
10 PLCS
B
G G
G
G
GG
EEE
F
G
G
G
G
G
G
Linear Technology Corporation
12
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
E
D
E
DDD
D
D
D
C
D
GG
E
DD
DDDD
www.linear-tech.com
D
E
D
G
D
NOTES: UNLESS OTHERWISE SPECIFIED
B
E
A
C
E
E
F
D
A
C
E
2.10"
A
C
A
1. ALL DIMENSIONS ARE IN INCHES, ±0.003. FINISHED HOLE SIZES ARE +0.003/–0.
2. FINISHED MATERIAL IS FR4, 0.062 THICK, 1 OZ Cu, 4 LAYERS. PLATED HOLE WALL THICKNESS 0.001 MIN. INTERNAL LAYERS 1 OZ Cu.
3. PROCESS AND PLATING: SMOBC
4. SOLDERMASK BOTH SIDES USING GLOSSY GREEN LPI.
5. SILKSCREEN WHITE NONCONDUCTIVE INK BOTH SIDES.
SYMBOL DIAMETER OF HOLES PLATED
A 0.100 8 YES B 0.070 2 NO C 0.065 5 YES D 0.045 18 YES E 0.035 25 YES F 0.025 2 YES G 0.020 15 YES
NUMBER
252 PC Fab Dwg
dc252f LT/TP 1199 500 • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1999
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