Linear Technology DC2012A Demo Manual

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Description
DEMO MANUAL DC2012A
LT8610AB
42V, 3.5A Micropower Synchronous
Step-Down Regulator
Demonstration circuit 2012A is a 42V, 3.5A micro­power synchronous
®
8610AB. The LT8610AB is a compact, high efficiency,
LT
step-down regulator featuring the
high speed synchronous monolithic step-down switching regulator that consumes only 2.5µA of quiescent current when output is regulated at 5V. The efficiency of the circuit is greater than 90% at light load up to 1.5A. This is a 10% improvement over competing parts. Top and bottom power switches, compensation components and other necessary circuits are inside of the LT8610AB to minimize external components and simplify design.
The SYNC pin on the demo board is grounded by default for low ripple burst mode operation. To synchronous to an external clock, move JP1 to SYNC and apply the external clock to the SYNC turret. Once JP1 is on SYNC position, a DC voltage of higher than 2V or INTV
can be applied
CC
to the SYNC turret for pulse-skipping operation. Figure 1 shows the efficiency of the circuit at 12V input.
Figure 2 shows the thermal performance of the circuit. When running at input voltage greater than 30V, 3.5A output current and 2MHz switching frequency, the tem
­perature rise will be significant. Either reducing the input voltage, the output current or the switching frequency will bring the temperature down to acceptable level without external cooling.
The demo board has an EMI filter installed. The board and the IC are designed to minimize conducted and radi
­ated EMI. The conducted EMI performance of the board is shown on Figure 3. The limit in Figure 3 is EN55022 class B, average. It shows the circuit passes the test with a wide margin.
The LT8610AB data sheet gives a complete description of the part, operation and application information. The data sheet must be read in conjunction with this quick start guide for DC2012A.
Design files for this circuit board are available at
http://www.linear.com/demo/DC2012A
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
performance summary
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
* Input Supply Range 5.5 42 V
V
IN
V
OUT
I
OUT
f
SW
EFE Efficiency at DC I
* Refer to Figure 2 to determine the maximum input voltage. If IC temperature exceeds target, reduce input voltage, output current or switching frequency.
Output Voltage 4.8 5 5.2 V
Maximum Output Current 3.5 A
Switching Frequency 1.85 2 2.15 MHz
Specifications are at TA = 25°C
= 1A 91 %
OUT
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DEMO MANUAL DC2012A
DC2012A F03
Quick start proceDure
DC2012A is easy to set up to evaluate the performance of the LT8610AB. Refer to Figure 4 and Figure 5 for proper measurement equipment setup and follow the procedure below:
1. With power off, connect the input power supply to V
IN
and GND.
100
95
90
85
80
75
EFFICIENCY (%)
70
65
60
0 0.01 1 100.1
LOAD CURRENT (A)
DC2012A F01
2. With power off, connect the load V
and GND.
OUT
3. Check JP1 setting
4. Turn on the power at the input.
5. Carefully evaluate other design parameters as needed.
140
120
100
80
60
40
CASE TEMPERATURE RISE (°C)
20
2MHz, 2.5A
0
6 11 21 3616 3126
2MHz, 3.5A
VIN (V)
700kHz, 3.5A
DC2012A F02
Figure 1. LT8610AB 12VIN to 5V 2MHz Switching Frequency
Figure 3. LT8610AB Demo Circuit Conducted EMI Performance
Efficiency at
OUT
70
60
50
40
30
20
dBµV
10
0
–10
–20
–30
START 150kHz RES BW 9kHz
Figure 2. LT8610AB Case Temperature Rise. V
= 5V, TA = 25°C
OUT
EN55022 CLASS B
VBW 62kHz STOP 30MHz
2
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Quick start proceDure
DEMO MANUAL DC2012A
Figure 4. Proper Measurement Equipment Setup
Figure 5. Measure Output Ripple
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DEMO MANUAL DC2012A
parts List
ITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER
Required Circuit Components
1 1 C2 CAP., X7R, 2.2µF, 50V, 10%, 1206 MURATA, GCJ31CR71H225KA12L
2 1 C4 CAP., X7R, 0.22µF, 16V, 10%, 0603 AVX, 0603YC224KAT2A
3 1 C5 CAP., C0G, 10pF, 25V, 10%, 0402 AVX, 04023A100K AT2A
4 2 C6, C14 CAP., X7R, 47µF, 10V, 10%, 1210 MURATA, GRM32ER71A476KE15L
5 1 C7 CAP., X7R, 1.0µF, 25V, 10%, 0603 MURATA, GRM188R71E105KA12D
6 1 C8 CAP., X7R, 0.1µF, 16V, 10%, 0402 MURATA, GRM155R71C104KA88D
7 1 L1 IND., 2.2µH COILCRAFT, XAL5030-222MEC
8 1 R2 RES., CHIP, 18.2k, 1/10W, 1% 0603 VISHAY, CRCW060318K2FKEA
9 1 R3 RES., CHIP, 49.9k, 1/16W, 1% 0402 VISHAY, CRCW040249K9FKED
10 2 R1, R4 RES., CHIP, 1M, 1/16W, 1% 0402 VISHAY, CRCW04021M00FKED
11 1 R5 RES., CHIP, 243k, 1/16W, 1% 0402 VISHAY, CRCW0402243KFKED
12 1 U1 IC, LT8610ABEMSE#PBF MSE16 LINEAR TECH, LT8610ABEMSE#PBF
Additional Demo Board Circuit Components
1 1 C1 CAP., ALUM, 22µF, 63V SUN ELECT, 63CE22BS
2 2 C3, C10 CAP., X7R, 4.7µF, 50V, 10%, 1206 MURATA, GRM31CR71H475KA12L
3 1 C9 CAP., X7R, 1.0µF, 16V, 10%, 0805 AVX, 0805YC105K AT2A
4 1 C11, C12 CAP., X7R, 0.1µF, 50V, 10%, 0402 TDK, C1005X7R1H104K
5 2 C13 CAP., X7R, 0.1µF, 50V, 10%, 0603 MURATA, GCJ188R71H104KA
6 1 FB1 FERRITE BEAD 0805 TDK, MPZ2012S101
7 1 L2 IND., 4.7µH VISHAY, IHLP2020BZ-ER4R7M01
8 0 R6 RES., O PT, 0402 OPT
Hardware: For Demo Board Only
1 9 E1-E9 TESTPOINT, TURRET, .094" MILL-MAX, 2501-2-00-80-00-00-07-0
2 1 JP1 HEADER 1X3 079 SAMTEC, TMM-103-02-L-S
3 1 XJP1 SHUNT, .079" CENTER SAMTEC, 2SN-BK-G
4 4 MH1-MH4 STAND-OFF, NYLON 0.50" TALL KEYSTONE, 8833(SNAP ON)
AT
12D
4
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DEMO MANUAL DC2012A
5
4
3
2
1
schematic Diagram
VOUT
VOUT
5V / 3.5A
5V / 3.5A
VOUT
L1
L1
2.2uH
2.2uH
C4
0.22uF
0603
16VC40.22uF
0603
16V
GNDE4GND
E3
E3
C9
1uF
0805
16VC91uF
0805
16V
C6
47uF
10V
1210C647uF
10V
1210
C14
47uF
10V
1210
C14
47uF
10V
1210
XAL5030-222MEC
XAL5030-222MEC
PG
E4
R3
49.9kR349.9k
R4
1MegR41Meg
R5
C5
243kR5243k
E8PGE8
1
10pFC510pF
2
SYNCE5SYNC
E5
11SW10SW9
SYNC
SYNC
14
16
15
FB
PG
SW
BIAS
GND
17
3
4
5
132
GND
GND
JP1
JP1
8
R2
R2
18.2k
0603
18.2k
0603
(2MHz)
C8
0.1uFC80.1uF
C7
1uF
0603
25VC71uF
0603
25V
E7
GNDE9GND
E9
TR/SSE7TR/SS
ALL CAPACITORS ARE 0402.
NOTES: UNLESS OTHERWISE SPECIFIED
REFER TO THE DEMO MANUAL FOR VIN RANGE.
1. ALL RESISTORS ARE 0402.
*
12
L2
4.7uHL24.7uH
FB1FB1
BST
U1
U1
LT8610ABEMSE
LT8610ABEMSE
VIN5VIN6EN/UV4SYNC1INTVCC13TR/SS2RT3PGND7GND
R6
OPTR6OPT
R11MR1
1M
50V
50V
0603
0603
C13
0.1uF
C13
0.1uF
50V
50V
C2
2.2uF
1206C22.2uF
1206
SUNCON
63CE22BS
C1
22uF
63V+C1
22uF
63V
+
50V
50V
C10
4.7uF
1206
C10
4.7uF
1206
50V
50V
C3
4.7uF
1206C34.7uF
1206
50V
50V
C12
0.1uF
C12
0.1uF
50V
50V
C11
0.1uF
C11
0.1uF
E1
E1
E2
E6
EN/UVE6EN/UV
*
GNDE2GND
VIN
VIN
5.5V - 42V
5.5V - 42V
D D
C C
B B
A A
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Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa­tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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DEMO MANUAL DC2012A
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LT C) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LT C for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LT C from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LT C assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LT C currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LT C applica­tion engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
Linear Technology Corporation
6
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com
dc2012af
LT 1113 • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 2013
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