Linear Technology DC1848A User Manual

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40V, 5A, 2MHz Step-Down Switching Regulator
Description
DEMO MANUAL DC1848A
LT3976
with 3.3µA Quiescent Current
Demonstration circuit 1848A is a monolithic step-down DC/ DC switching regulator featuring the LT3976. The LT3976 is a compact, high efficiency, high speed monolithic step­down switching regulator that consumes only 3.3μA of quiescent current. The demo circuit is designed for 3.3V, 5A output from a 4.3V to 40V input. The switching fre­quency can be programmed either via oscillator resistor or external clock up to 2MHz. To synchronize to an external clock, move JP2 to SYNC and apply the external clock to the SYNC turret. The R
resistor (R5) should be chosen
T
to set the LT3976 internal switching frequency at least 20% below the lowest synchronization input frequency.
®
Low ripple Burst Mode
operation increases the efficiency at the light load while keeping the output ripple below 15mV. The SYNC pin on the demo board is grounded by default for low ripple burst mode operation.
The LT3976 is in shutdown when the EN pin is low and active when the pin is high. The threshold of the EN pin is accurate at 1.02V with 60mV of hysteresis. Users can populate R7 and voltage
lockout. A low dropout voltage of 500mV is main-
R8 to provide a programmable under
tained when the input voltage drops below the programmed
output voltage. During a short circuit fault, the LT3976 has current limit foldback to limit the power dissipation.
The demo board has an EMI filter installed. The EMI per­formance of the demo board is shown on Figure 2. The limit in Figure 2 is EN55022 Class B. The figure shows the circuit passes the test with a wide margin. To use the EMI filter, the input should be tied to V
, not VIN. V
EMI
EMI
pad is on the back of the demo board.
The LT3976 data sheet gives a complete description of the part, operation and application information. The data sheet must be read in conjunction with this demo manual for demo circuit 1848A. The LT3976 is assembled in a 16-lead plastic MSOP and 24-lead 5mm × 3mm QFN packages with an exposed pad for low thermal resistance. Proper board layout is essential for both proper operation and maximum thermal performance. See the data sheet sections for details.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology, the Linear logo and Burst Mode are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
performance summary
PARAMETER CONDITIONS VALUE
Minimum Input Voltage 4.3V
Maximum Input Voltage 40V
Output Voltage V
Switching Frequency R
Guaranteed Maximum Output Current I
Typical Efficiency V
Typical Output Voltage Ripple V
OUT
OUT
Specifications are at TA = 25°C
VIN = 4.3V ~ 40V 3.3V ± 3%
= 130k 400kHz ± 20%
T
VIN = 4.3V ~ 40V 5A
= 12V, I
IN
= 12V, I
IN
= 5A 82.1%
OUT
= 5A 20mV
OUT
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DEMO MANUAL DC1848A
performance summary
87
86
85
84
83
EFFICIENCY (%)
82
81
80
0
Figure 1. LT3976 Efficiency vs Load Current Figure 2. LT3976 Demo Board EMI Performance,
20.5
LOAD CURRENT (A)
VIN = 12V
= 3.3V
V
OUT
= 400kHz
f
S
DC1848A F01
51.5 4.53 3.52.5 41
Quick start proceDure
Demonstration circuit 1848A is easy to set up to evalu­ate the performance of the LT3976. Refer to Figure 3 for proper measurement equipment setup and follow the procedure below:
Switching Frequency 400kHz
4. With power off, connect load from V
to GND.
OUT
5. Turn on the power at the input.
6. Check for the proper output voltage (3.3V).
NOTE: When measuring the input or output voltage ripple, care must be taken to avoid a long ground lead on the oscilloscope probe. Measure the input or output voltage ripple by touching the probe tip directly across the V or V
and GND terminals. See Figure 4 for the proper
OUT
IN
scope technique.
1. Place JP1 on the ON position.
2. Place JP2 on the RT FREQ position.
3. With power off, connect the input power supply to V
IN
and GND. Make sure that the input voltage does not exceed 40V.
NOTE: If there is no output, temporarily disconnect the
load to make sure that the load is not set too high or is shorted.
7. Once the proper output voltage is established, adjust the load within the operating ranges and observe the output voltage regulation, ripple voltage, efficiency and other parameters.
8. An external clock
SYNC function is used (JP2 on the SYNC posi-
when tion). Please make sure that the SYNC frequency is at
can be added to the SYNC terminal
least 20% higher than the set switching frequency. See the data sheet section Synchronization.
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Quick start proceDure
DEMO MANUAL DC1848A
Figure 3. Proper Measurement Equipment Setup
Figure 4. Measuring Input or Output Ripple
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DEMO MANUAL DC1848A
parts List
ITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER
Required Demo Board Circuit Components
1 2 C1, C8 Cap., X5R, 47µF, 10V, 20% 1210 TDK, C325X5R1A476MT
2 1 C2 Cap., X5R, 0.47µF, 25V, 10% 0603 TDK, C1608X5R1E474K
3 2 C3 Cap., X5R, 10µF, 50V, 10%,1210 TDK, C3225X5R1H106K
4 1 C5 Cap., C0G, 10pF, 50V, 10% 0402 TDK, C1005C0G1H100D
5 1 C6 Cap., X7R, 10nF, 25V, 10%, 0402 TDK, C1005X7R1E103K
6 1 C7 Cap., C0G, 470pF, 50V, 10%, 0402 AVX, 04025A471K AT2A
7 1 D1 DIODE, Schottky, PowerDi5 DIODE INC., PDS540-13
8 1 L1 IND., 3.3µH VISHAY, IHLP2525CZER3R3M01
9 1 R1 Res., Chip, 1.00M, 1/16W, 1% 0402 NIC, NRC04F1004TRF
10 1 R2 Res., Chip, 576K, 1/16W, 1% 0402 VISHAY, CRCW0402576KFKED
11 1 R3 Res., Chip, 2, 1/16W, 1% 0402 VISHAY, CRCW04022R00FKED
12 1 R5 Res., Chip, 130k, 1/16W, 1% 0402 VISHAY, CRCW0402130KFKED
13 1 R6 Res., Chip, 200k, 1/16W, 1% 0402 VISHAY,CRCW0402200KFKED
14 1 U1 I.C., MSE16 LINEAR TECH., LT3976EMSE
Additional Demo Board Circuit Components
15 1 C11 Cap., X5R, 1µF 16V 20%, 0603 AVX, 0603YD105MAT
16 1 C4 Cap., Elect.,100µF, 50V, 10% SUN ELECT, 50CE100BS
17 1 C9 Cap., X5R, 10µF, 50V, 10%,1210 TDK, C3225X5R1H106K
18 1 C10 Cap., Alum. Electro., 33µF, 50V SUNCON, 50HVP33M
19 1 L2 Ind
20
21 0 R7, R8 Res., 0402 OPT
Hardware/Components (for Demo Board Only)
22 7 E1, E2, E3, E4, E5, E6, E7 Turret, 0.094" MILL-MAX, 2501-2-00-80-00-00-07-0
23 2 JP1, JP2 JMP, 1X3-079 SAMTEC, TMM-103-02-L-S
24 2 XJP1, XJP2 SAMTEC, 2SN-BK-G
1 L3 Ind., 3.3µH XAL5030 COILCRAFT, XAL5030-332MEC
., 1.0µH XAL4020 COILCRAFT, XAL4020-102MEC
4
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schematic Diagram
A A
NOTES: UNLESS OTHERWISE SPECIFIED
1. ALL RESISTORS ARE 0402.
ALL CAPACITORS ARE 0402.
5
4
3
0603R8OPT
0603
50V
1210
50V
1210
50HVP33
50HVP33
33uF
33uF
50V
50V
OPT
10uF
10uF
C10
C10
R8
C9
C9
+
+
B B
OFF
OFF
ON
ON
132
OPT
0603R7OPT
0603
VEMIVEMI
XAL4020-102ME
XAL4020-102ME
JP1
JP1
R7
1.0uH
1.0uH
DEMO MANUAL DC1848A
C C
PG
EN
E5ENE5
E6PGE6
R6
200KR6200K
8
NC
17
GND
9
NC
L2
L2
R5
130K
1%
(400kHz)R5130K
1%
(400kHz)
10nFC610nF
SYNC
RT
14
E4
SUNCON
50CE100BS
C6
SS2EN13VIN
OUT
FB
16
1
GNDE4GND
1210C310uF
1210
3
+
100uF
50V+C4
100uF
50V
10uF
50V
50V
15
PG
BOOST
4
4.3V - 40V
4.3V - 40V
VIN
VIN
E3
E3
VIN
C4
C3
12
10
VIN11VIN
SW
SW6SW
5
7
C2
0.47uF
0603C20.47uF
0603
D D
LT3976EMSE
LT3976EMSE
U1
U1
5
4
3
XAL5030-332ME
XAL5030-332ME
3.3uH
3.3uH L3
L3
R2
576k1%R2
576k
132
SYNC
RT FREQ
SYNC
RT FREQ
JP2
JP2
1%
E7
SYNCE7SYNC
2
1
VIN
E2
GNDE2GND
470pFC7470pF
C7
2 1 3
D1
PDS540D1PDS540
R1
1.00M1%R1
1.00M
1%
C5
10pFC510pF
47uF
10V
1210C147uF
10V
1210
47uF
10V
1210C847uF
10V
1210
0603
0603
1uF
16V
1uF
16V
R32R3
2
IHLP2525CZER3R3M01
IHLP2525CZER3R3M01
3.3uH
3.3uH
C1
VOUT
C8
C11
C11
E1
E1
3.3V / 5A
3.3V / 5A
VOUT
VOUT
L1
L1
2
1
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Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa­tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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DEMO MANUAL DC1848A
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LT C ) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LT C for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LT C from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LT C assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LT C currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC applica­tion engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
Linear Technology Corporation
6
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com
dc1848af
LT 1012 • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 2012
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