Linear LTC4050 Quick Start Manual

QUICK START GUIDE FOR DEMO CIRCUITS 530A-A AND 530A-B
LI-ION BATTERY CHARGER
LTC4050
DESCRIPTION
Demonstration circuit 530A-A and 530A-B are complete constant-current/constant-voltage battery chargers de­signed to charge one Lithium-Ion cell. Both feature the LTC4050 Linear Battery Charger driving a P-channel MOSFET in a series pass linear regulator configuration for charging at a maximum current of 700mA (limited by the power dissipation capabilities of the pass transistor).
Demo board LTC4050A-A features the LTC4050-4.1, which has a recharge threshold voltage of 3.88V, making it suitable for charging 4.1V cells.
Demo board LTC4050A-B features the LTC4050-4.2, which is recommended only for charging a 4.2V cell, due to its recharge threshold voltage of 3.98V.
Other Features include:
Preset float voltages of 4.1 and 4.2V ±1%
700mA Constant Current (can be programmed for other charge currents)
3-hour charge termination timer. This timer can be set for other time periods through a capacitor change. For instance, you may want to use a much shorter pe­riod (on the order of 30 seconds) when evaluating the
board with a battery simulator instead of a Li-Ion bat­tery.
Manual Shutdown
C/10 Trickle charge for deeply discharged batteries
Auto recharge when battery voltage drops below pre­set threshold (3.88V for DC530A-A and 3.98V for DC530A-B).
Low battery drain current when the input supply is removed
Input Power OK LED indicator (ACPR)
C/10 Charge LED indicator (CHRG)
NTC Input to prevent charging if the battery is too hot or too cold
Small surface mount components are used to minimize board space and height with the circuitry occupying ap­proximately 0.15 square inches of board space with a height of 0.054 inches (1.4mm).
Design files for this circuit board are available. Call the LTC factory.
Table 1. Performance Summary
PARAMETER VALUE
Input Voltage Range 4.5V to 6.0V (upper range limited by MOSFET dissipation)
Output Voltage V
Output Current I
Output Current I
C/10 CHRG LED Threshold Level 35-140mA
Trickle Charge Threshold Voltage 2.49V
Battery Drain Current with VIN Removed 5µA
(constant voltage mode) 4.1V ±1% DC530A-A
BAT
(constant current mode) 700mA ±8%
BAT
(trickle current mode) 70mA ±70%
BAT
4.2V ±1% DC530A-B
Note: If V age current of the input Schottky diode. A silicon diode could be used for the input diode if the slightly greater forward voltage drop is not a problem.
is pulled down to 0V, the current drain from the battery will be higher due to the leak-
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QUICK START GUIDE FOR DEMO CIRCUITS 530A-A AND 530A-B
LI-ION BATTERY CHARGER
QUICK START PROCEDURE
Demonstration circuits 530A-A and 530A-B are easy to set up to evaluate the performance of the LTC4050. Re­fer to Figure 1 for proper measurement equipment setup and follow the procedure below:
1.
Install jumper JP1 in the PROG position to enable the charger.
2.
Set the input power supply to 0V, and then connect it to the VIN and GND pins of the demo board.
3.
Set the battery simulator to 0V, and then connect it to the BAT and GND pins.
4.
Connect the digital voltmeters as shown in the setup diagram to measure VIN, charger voltage (VBAT) and the charge current (IBAT).
5.
Start the demo board evaluation by increasing the input power supply to approximately 3.8V (battery simulator power supply set for 0V). The charger out­put voltage and charge current should be 0. The CHRG and ACPR LEDs should be off.
off due to the undervoltage lockout feature.
6.
Increase the input voltage to 5V and keep the battery
The charger is
simulator power supply at 0V. Both LEDs (CHRG and ACPR) should now be on, the charger output voltage (VBAT) should be approximately 140mV, and the charge current should be approximately 70mA.
This is the trickle charge mode for a deeply discharged battery.
Typically, a battery that has not been charged
for a long time.
7.
Starting from 0V, slowly increase the battery simula­tor power supply (VBAT), observing the charger’s output voltage on the DVM. When the charger’s out­put voltage exceeds approximately 2.5V, the charger will suddenly enter the Constant current portion of the charge cycle resulting in an abrupt increase in charge current (IBAT) to the programmed value of approxi­mately 700mA.
This is the constant current mode.
voltage is within approximately 10mV of the preset charge voltage, at which time the charge current will begin to decrease.
stant voltage portion of the charge cycle.
9.
Continue slowly increasing the battery simulator
This is the beginning of the con-
power supply until the charge current drops to ap­proximately 200mA, and then read the charger output voltage.
This reading is the charger float voltage (VBAT) which will be either 4.1V or 4.2V ± 40mV depending on the demo board version.
10.
Place jumper JP1 in the SHDN position. The charger will shut down, dropping the charge current to 0mA. The ACPR LED remains on and the charge LED goes out.
11.
Return JP1 to the PROG position.
12.
Continue slowly increasing the battery simulator power supply while observing the CHRG LED. The LED will go out when the charge current drops to ap­proximately 10% of the programmed charge current of 700mA.
ating correctly.
This verifies that the C/10 output is oper-
The current through the LED drops from approxi­mately 10mA when the LED is on, to approximately 30µA when the charge current drops to 10%, and drops to 0µA after the timer has timed out (3 hours when a 0.1µF timing capacitor is used).
At C/10, when the CHRG LED goes out, the battery is approximately 94% charged. The charger will con­tinue charging for a total of 3 hours (0.1µF timing ca­pacitor) and then stop, at which point the battery is approximately 99% charged.
NOTE:
For evaluation purposes, the time can be de­creased from the programmed 3 hours to approxi­mately 30 seconds by reducing the timer capacitor (C3) from 0.1µF to 270pF.
8.
Continue slowly increasing the battery simulator power supply, thus simulating a battery accepting charge. The charge current should remain at the pro­grammed value of 700mA until the charger output
13.
After the timer has timed out, slowly decrease the battery simulator power supply. At approximately
3.88V for demo board DC530A-A, a new 700mA charge cycle begins. With demo board DC530A-B,
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