Linear LTC1474, LTC1475, LTC1474-3.3, LTC1474-5, LTC1475-3.3 Demo Manual

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DEMO MANUAL DC143
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DESCRIPTIO
This demonstration circuit is a step-down (buck) regulator using the LTC®1474/LTC1475. The exclusive use of surface mount components and the LTC1474/LTC1475 in the tiny MSOP package results in a highly efficient application in a small board space. This demo board highlights the capabilities of the LTC1474/LTC1475, which use a current mode, constant off-time architecture to switch an internal P-channel power MOSFET. This results in a power supply that has low ripple and fast transient response. At low output currents the LTC1474/LTC1475 automatically switch to Burst ModeTM operation to maintain high operating efficiencies and minimize supply current. At no load,only
DEMO MANUAL DC143
NO DESIGN SWITCHER
LTC1474/LTC1475
10µA I
, High Efficiency,
Q
Step-Down DC/DC
10µA (typical) is required to regulate the output. The parts can be shut down to further reduce the supply current to 6µA (typical). In dropout, the internal P-channel MOSFET is turned on continuously (100% duty cycle), providing low dropout operation with V battery detector allows the user to monitor the input supply through an external resistive divider. This board is intended for applications such as cellular phones, GSM systems, 4mA to 20mA current-loop pirate supplies or any portable battery-powered application. Gerber files for this
circuit board are available. Call the LTC factory.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Burst Mode is a trademark of Linear Technology Corporation.
VIN. An onboard low-
OUT
UW
WW
PERFORmANCE SU ARY
SYMBOL PARAMETER CONDITIONS BOARD SUFFIX VALUE
V
V
I
I
IN
OUT
OUT
Q
Input Voltage Range V
Output Voltage LTC1474/LTC1475 A, D 3.3V ± 0.10V
Maximum Output Current R
Typical Supply Current VIN = 10V, I
U
W
= 3.3V A, B, D, E 3.3V to 18V
OUT
= 5V C, F 5V to 18V
V
OUT
LTC1474-3.3/LTC1475-3.3 B, E 3.3V ± 0.10V LTC1474-5/LTC1475-5 C, F 5V ± 0.15V
= 0 ALL 300mA
SENSE
= 0.25 ALL 150mA
R
SENSE
= 0 A, B, C 10µA
LOAD
V
IN
= 10V, I
= 0 D, E, F 15µA
LOAD
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TYPICAL PERFOR A CE CHARACTERISTICS A D BOARD PHOTO
Board A, B, D, E Efficiency Demo Board A
100
VIN = 5V
90
80
VIN = 10V
VIN = 15V
Demo Board D
70
EFFICIENCY (%)
60
50
0.03 3 30 300
0.3 LOAD CURRENT (mA)
L = 100µH
= 3.3V
V
OUT
R
= 0
SENSE
DM143 TPC
DM143 DB A
DM143 DB D
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DEMO MANUAL DC143
1 2 3 4
V
OUT
(VFB*)
LBO
LBI
GND
8 7 6 5
RUN V
IN
 SENSE SW
TOP VIEW
MS8 PACKAGE
8-LEAD PLASTIC MSOP
*ADJUSTABLE OUTPUT VERSION
UW
WW
PERFORmANCE SU ARY
SYMBOL PARAMETER CONDITIONS BOARD SUFFIX VALUE
V
RIPPLE
V
V
LBI
OUT
Typical Output Ripple I Typical Line Regulation 4V < VIN < 18V, R
Typical Load Regulation 0 < I
= 100mA All 50mV
OUT
< 18V, R
4V < V
IN
4V < VIN < 18V, R 4V < VIN < 18V, R
6V < VIN < 18V, R
< 18V, R
6V < V
IN
< 300mA, R
LOAD
0 < I
< 150mA, R
LOAD
SENSE SENSE
SENSE SENSE
SENSE SENSE
= 0, I = 0.25, I
= 0, I = 0.25, I
= 0, I = 0.25, I
SENSE SENSE
= 100mA A, D 35mV
LOAD
= 100mA 25mV
LOAD
= 100mA B, E 20mV
LOAD
= 100mA 10mV
LOAD
= 100mA C, F 20mV
LOAD
= 100mA 10mV
LOAD
= 0, VIN = 10V All 10mV = 0.25, VIN = 10V 10mV
Low-Battery Trip Threshold All 1.23V
W UW
PACKAGE A D SCHE ATIC DIAGRA SM
VIN
4V* TO 18V
LBI
*3.3V AT NO LOAD
4.7µF
35V
C3
+
C1
R6 0
JP1
RUN
R1
0.25
R7
100k
C2 1000pF
6
3
8
SENSE
LBI
RUN
7
V
IN
LTC1474
GND
4
V
LBO
SW
0.1µF
FB
C5
1
2
5
10pF
R5
R4
THIS NETWORK IS PRESENT IN BOARD A ONLY
+
L1  100µH
D1 MBR0530
C4 100µF
6.3V
V
OUT
3.3V 300mA
LBO
DM143 F01
LTC1474CMS8 LTC1474CMS8-3.3 LTC1474CMS8-5
Figure 1. LTC1474 Demo Board Schematic
VIN
4V* TO 18V
4.7µF
LBI
*3.3V AT NO LOAD
35V
+
C1
3.01M
1M
R3
R2
R6 0
SHDN
R1
0.25
R7
100kRUN
C2 1000pF
Figure 2. LTC1475 Demo Board Schematic
2
6
3
8
SENSE
LBI/OFF
ON
7
V
IN
LTC1475
GND
4
V
LBO
SW
0.1µF
FB
C3
C5
1
2
5
10pF
R5
R4
THIS NETWORK IS PRESENT IN BOARD D ONLY
+
L1  100µH
D1 MBR0530
C4 100µF
6.3V
V
OUT (VFB
LBO
LBI/OFF
GND
V
OUT
3.3V 300mA
*ADJUSTABLE OUTPUT VERSION
TOP VIEW
1
*)
2 3 4
MS8 PACKAGE
8-LEAD PLASTIC MSOP
LTC1475CMS8 LTC1475CMS8-3.3
8 7 6 5
ON V
IN
SENSE SW
LTC1475CMS8-5
LBO
DM143 F02
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DEMO MANUAL DC143
PARTS LIST
REFERENCE DESIGNATOR QUANTITY PART NUMBER DESCRIPTION VENDOR TELEPHONE
C1 1 TPSC475M035 4.7µF 35V 20% Tantalum Capacitor AVX (207) 282-5111 C2 1 080553102KAT2A 1000pF 25V 10% X7R Capacitor AVX (803) 946-0362 C3 1 08055310KAT1A 10pF 25V 10% NPO Capacitor (Boards B, C, E, F Only) AVX (803) 946-0362 C4 1 TPSC107M006R0150 100µF 6.3V 20% Tantalum Capacitor (Boards A, B, D, E) AVX (207) 282-5111
TPSC336M010R0375 33µF 6.3V 20% Tantalum Capacitor (Boards C, F)
C5 1 08053E104ZAT1A 0.1µF 25V +80% to –20% Y5V Capacitor AVX (803) 946-0362 D1 1 MBR0530 0.5A 30V Schottky Diode Motorola (602) 244-3576 E1 to E6 6 2501-02 Terminal Turret Mill Max (516) 922-6000 JP1 1 2802S-02-G2 Connector Pin Header (Boards A, B, C) Comm Con (818) 301-4200 L1 1 CDRH73-101 100µH Inductor Sumida (847) 956-0666 R1 1 LR1206 01 R250 F0 0.25 0.25W 1% Resistor IRC (512) 992-7900 R2 1 CR21-105J-T 1M 0.1W 5% Resistor (Boards D, E, F Only) AVX (803) 946-0524 R3 1 CR21-225J-T 2.2M 0.1W 5% Resistor (Boards D, E, F Only) AVX (803) 946-0524 R4 1 WCR0805-1474-F-P-LT 1.47M 0.1W 1% Resistor (Boards B, C, E, F Only) IRC (512) 992-7900 R5 1 CJ21-000J-T 0805 Shunt Resistor (Boards B, C, E, F) AVX (803) 946-0524
WCR0805-2494-F-P-LT 2.49M 0.1W 1% Resistor (Boards A, D) IRC (512) 992-7900 R6 1 CJ21-000J-T 0805 Shunt Resistor AVX (803) 946-0524 R7 1 CR21-104J-T 100k 0.1W 5% Resistor AVX (803) 946-0524 S1, S2 2 EVQ PJS05K Momentary Switch (Boards D, E, F) Panasonic (201) 392-4511 U1 1 LTC1474CMS8 8-Pin MSOP IC, LTC1474 (Board A) LTC (408) 432-1900
LTC1474CMS8-3.3 8-Pin MSOP IC, LTC1474-3.3 (Board B)
LTC1474CMS8-5 8-Pin MSOP IC, LTC1474-5 (Board C)
LTC1475CMS8 8-Pin MSOP IC, LTC1475 (Board D)
LTC1475CMS8-3.3 8-Pin MSOP IC, LTC1475-3.3 (Board E)
LTC1475CMS8-5 8-Pin MSOP IC, LTC1475-5 (Board F)
Table 1. Demo Board Version Cross Reference
BOARD SUFFIX PART NUMBER OUTPUT VOLTAGE ON/OFF CONTROL
A LTC1474 3.3V (Adjustable) Jumper B LTC1474-3.3 3.3V Jumper
C LTC1474-5 5V Jumper D LTC1475 3.3V (Adjustable) Pushbutton E LTC1475-3.3 3.3V Pushbutton
F LTC1475-5 5V Pushbutton
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DEMO MANUAL DC143
QUICK START GUIDE
Demonstration Board DC143 is easy to set up for evaluation of the LTC1474/LTC1475. Please follow the procedure below for proper operation:
Connect the input power supply to the VIN and GND terminals.
The LBO pin is a current sinking pin. When the LBI pin goes below 1.23V, the LBO pin will sink 0.7mA of current.
The LBI pin is the low-battery detector input pin. Normally, its input comes from the input voltage
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OPERATIO
The circuits shown in Figures 1 and 2 operate from input voltages of 3.3V to 18V. The six different versions of the demo board provide 3.3V or 5V, as specified in Table 1. For output voltages other than 3.3V or 5V, use Board A or D and change the resistive divider R4/R5 to the appropriate ratio. For output voltages lower than 3V, input voltages as low as 3V can be used. The demo boards provide two on/off options— by opening or shorting jumper JP1 (Boards A, B and C) or push-button (Boards D, E and F).
Operation
The LTC1474/LTC1475 use a current mode, constant off­time architecture shown in Figure 3. Current mode opera­tion provides the well known advantages of clean start-up and excellent line and load regulation. Constant off-time adds to this list simplicity (neither an oscillator nor ramp compensation is required) and inherent 100% duty cycle in dropout.
The LTC1474/LTC1475 use Burst Mode operation to keep the output capacitor charged to the proper output voltage while minimizing quiescent current. Burst Mode operation works by using short burst cycles to keep the output capacitor charged, followed by a “sleep” mode where the load current is supplied by the output capacitor and the LTC1474/LTC1475 draw only 9µA of supply current. Because of Burst Mode operation and the constant off-time, the frequency changes with input voltage and
through a resistor network (the resistor divider is present only on boards D, E and F).
Connect the load between the V Refer to Figure 6 for proper measurement equipment setup.
For board A, B or C, open jumper JP1 to turn on or short the jumper to shut down. For Board C, D or E, momentarily depress the RUN push-button to turn on or momentarily depress the SHDN push-button to shut down.
load. During sleep mode, the low quiescent current is achieved by turning on only the voltage comparator and voltage reference, which are needed to monitor the output voltage, and the low-battery comparator. The low quies­cent current and variable frequency minimize losses that would normally dominate at light loads (DC supply current losses and switching losses due to the MOSFET switch gate charge). This results in the high efficiencies down to extremely light loads and the ultralow supply current required to maintain the output voltage at no load.
The LTC1474/LTC1475 also provide user-programmable peak inductor current: the user can set the peak current to any value between 10mA and 400mA with the appropriate sense resistor. At the beginning of the burst cycle, the internal P-channel MOSFET switch is turned on, causing the inductor current to begin to increase. This current flows through both an internal and an optional external sense resistor. The internal current comparator monitors the voltage drop across the sense resistors and, when the voltage reaches 100mV, the current comparator trips and turns the switch off, causing the inductor current to decrease. At the end of the 4.75µs off-time, the switch either turns back on or stays off (sleep mode), depending on the status of the voltage comparator. Without an external sense resistor (Pins 6 and 7 shorted), the peak current defaults to the 400mA max due to the internal sense resistor.
and GND terminals.
OUT
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OPERATIO
1µA
LTC1474: RUN
LTC1475: ON
8
2
LBO
CONNECTION NOT PRESENT IN LTC1474 SERIES
×
CONNECTION PRESENT IN LTC1474 SERIES ONLY
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LBI/OFF
1-SHOT
TRIGGER OUT
V
ON
FB
LB
×
4.75µs
+
3
READY
LTC1474: LBI LTC1475: LBI/OFF
ON
ON
C
+
V
+
1.23V
REFERENCE
100mV
1.23V
DEMO MANUAL DC143
V
IN
7
R
SENSE
(OPTIONAL)
V
CC
5
1×
GND
4
25×
SENSE
6
SW
5
V
FB
1
V
IN
+
V
OUT
+
DM143 F03
Figure 3. LTC1474/LTC1475 Block Diagram
The demo board includes two sense resistors; 0.25 R1 is shorted out with a 0 resistor (R6) to easily demonstrate peak current programming. With the short in place (R
SENSE
= 0Ω), the peak current is the maximum 400mA providing a maximum load of 300mA. With the short removed (R
= 0.25Ω), the peak current is reduced to 200mA
SENSE
and the maximum load is 150mA.
Low-Battery Detector
The low-battery indicator senses the input voltage through an external resistive divider. This divided voltage connects to the (–) input of a voltage comparator (Pin 3), which is compared with a 1.23V reference voltage. Because the current going into Pin 3 is negligible, the following expression is used for setting the trip point:
V
= 1.23(1 + R3/R2)
LBTRIP
()
SENSE
R
5
4
3
2
1
0
0
100 150 200
50
MAXIMUM OUTPUT CURRENT (mA)
Figure 4. R
SENSE
250 300
DM143 F04
Selection
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DEMO MANUAL DC143
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OPERATIO
V
IN
R3
LBI
R2
Figure 5. Low-Battery Comparator
LTC1474/LTC1475
+
1.23V REFERENCE
DM143 F05
LBO
LBI
A
+
Figure 6. Correct Measurement Setup
V
IN
V
GND
LBO
V
OUT
GND
A
V
LOAD
DM143 F06
HOW TO MEASURE VOLTAGE REGULATION
When trying to measure voltage regulation, remember that all measurements must be taken at the point of regulation. This point is where the LTC1474/LTC1475’s control loop looks for the information to keep the output voltage constant. This information occurs between Pins 1 and 4 of the LTC1474/LTC1475. These points correspond to the output terminals of the demonstration board. Test leads should be attached to these terminals. Measure­ments should not be taken at the end of test leads at the load. Refer to Figure 6 for proper monitoring equipment configuration. This applies to line regulation (input-to­output voltage regulation) as well as load regulation tests. In doing line regulation tests, always look at the input voltage across the input terminals.
For the purposes of these tests, the demonstration circuit should be fed from a regulated DC bench supply so additional variation on the DC input does not add an error to the regulation measurements.
For measurement of no-load supply current and measure­ment of efficiency at loads below 1mA,
the input imped­ance of the voltmeters may have a significant effect on measurements
. For example, in the case of voltmeters
with 10M impedance, the no-load supply current at VIN = 15V will increase from 10.5µA with no meters connected to 12µA with meters connected to both the input and output. Likewise, with VIN = 15V and I
LOAD
=
100µA, the efficiency decreases from 59% to 56.8% when the voltmeters are connected. Therefore, for the most accurate measurements at light loads, first record the voltmeter readings, then disconnect the voltmeters before making the input supply current measurement.
COMPONENTS
Component selection can be very critical in switching power supply applications. This section discusses some of the guidlines for selecting the different components. The LTC1474/LTC1475 data sheet details more specific selection criteria for most of the external components surrounding the IC. Be sure to refer to the data sheet if changes to this demo circuit are anticipated.
Capacitors
The most common component uncertainty with switching power supplies involves capacitors. In this circuit (refer to Figure 1) C1 and C4 are low ESR, high ripple current tantalum capacitors specifically designed and developed for use in switching power supplies. ESR (equivalent series resistance) is the parasitic series resistance in the capacitor. Often, this resistance is the limiting element in reducing ripple at the output or input of the supply.
Other choices are organic semiconductor type capacitors (OS-CON) that are specifically made for power supply applications. For lower current applications (<50mA) ceramic capacitors, available as large as 10µ F, provide the smallest size and lowest ESR.
Normal tantalums are not recommended for use in these applications (especially the low cost ones), as they do not have the ability to take the large peak currents that are required for the application. Standard wet electrolytics also may not meet requirements, due to their high ESR, limited operating life and larger size.
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OPERATIO
DEMO MANUAL DC143
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Inductor
Many off-the-shelf surface mount inductors are available that work well in LTC1474/LTC1475 applications. The inductor used in this demo board is from Sumida, but there is a wide variety of inductors available from other manufacturers, such as the Dale LPT4545 series, Coilcraft DO1608 and DO3316 series and Coiltronics CTX series. The inductors vary in size, shape, cost, current rating and loss characteristics. The only fixed requirement of the inductor is that it must be able to support the output DC current and still maintain its inductance value. The other variables need to be traded off against the requirements for area, efficiency and cost in choosing the optimal inductor.
Sense Resistor
The demo board is provided with a 0.25 current sense resistor—a special, low valued, current shunt resistor made by IRC. However, in most cases the least expensive solution is obtained by paralleling standard resistors (avail­able in values 1) instead of using this special low valued resistor. Although a single resistor could be used with the desired value, these low valued resistor types are much more expensive and are currently not available in case sizes smaller than 1206. Three or four 0603 size standard resistors require about the same area as one 1206 size low valued resistor and are available at a fraction of the cost.
Schottky Diode
The catch diode carries load current during the off-time. The average diode current is therefore dependent on the P-channel switch duty cycle. At high input voltages the diode conducts most of the time. As VIN approaches V
OUT
the diode conducts only a small fraction of the time. The most stressful condition for the diode is when the output is short-circuited. Under this condition, the diode must safely handle I
at close to 100% duty cycle.
PEAK
To maximize both low and high current efficiency, a fast switching diode with low forward drop and low reverse leakage should be used.
Low reverse leakage current is critical to maximize low current efficiency, since the leak­age can potentially approach the magnitude of the LTC1474/ LTC1475 supply current.
Low forward drop is critical for high current efficiency, since loss is proportional to for­ward drop. These are conflicting parameters, but a good compromise is the MBR0530 0.5A Schottky diode speci­fied in the schematic. Using a diode with slightly lower forward drop, for example the MBRS130, increases the efficiency by 1.3%, but also increases the no-load suppy current from 10µA to 16µA.
Component Manufacturers
Beside the components that are used on the demonstra­tion board, other components may also be used. Below is a partial list of the manufacturers whose components you can use for the switching regulator. Using components other than the ones on the demonstration board requires recharacterizing the circuit for efficiency.
MANUFACTURER COMPONENT PART NUMBERS TELEPHONE FAX
Coilcraft Inductors DO1608, DO3316 Series (847) 639-6400 (847) 639-1469 Coiltronics International Inductors Econo-Pac, Octa-Pac (561) 241-7876 (561) 241-9339 Dale Electronics Inductors LPT4545 (605) 665-9301 (605) 665-1627 Sumida Electric Co. Ltd Inductors CD54, CDRH74B Series (847) 956-0666 (847) 956-0702 AVX Corporation Capacitors TPS/TAJ Series, AA Series (803) 448-9411 (803) 448-1943 Sanyo Video Components Capacitors OS-CON Series (619) 661-6835 (619) 661-1055 Sprague Capacitors 593D Series (207) 324-4140 (207) 324-7223 Marcon Capacitors THC Series (847) 696-2000 (847) 518-9985
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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DEMO MANUAL DC143
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PCB LAYOUT A D FIL
Component Side Silkscreen Component Side
Solder Side
U
PC FAB DRAWI G
2.000
B
C
C
C
B
AA
C
2.000
C
C
Component Side Solder Mask
Solder Side Solder Mask
DIAMETER NUMBER OF
SYMBOL (INCH) HOLES PLATED
UNMARKED 0.015 11 YES
A 0.030 2 YES B 0.070 2 NO C 0.094 6 YES
TOTAL HOLES 21
NOTES:
1. MATERIAL IS FR4, 0.062” THICK WITH 2 OZ COPPER
2. PCB WILL BE DOUBLE-SIDED WITH PLATED THROUGH HOLES
3. PLATED THROUGH HOLE — WALL THICKNESS MIN 0.0014” (1 oz)
4. SOLDER MASK BOTH SIDES
5. SILKSCREEEN COMPONENT SIDE
6. ALL HOLE SIZES AFTER PLATING +0.003/–0
Linear Technology Corporation
8
1630 McCarthy Blvd., Milpitas, CA 95035-7417 ● (408) 432-1900 FAX: (408) 434-0507
TELEX: 499-3977 ● www.linear-tech.com
dc143 LT/TP 0697 500 • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1997
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