Lindab SR, SRCS2 3000, SRCS2 3000 US User Manual

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LindabSR Cutter

User manual

103427

Content

Contents 2
SR Cutter 103427 2
Technical data 3
Accessories 3
Presentation 4
Preparations for cutting 5
Instructions for cutting 7
Making notches 10
Moving the bench 11
Problem solving 12
Bench (SR Cutter) 14
Spare parts 14
Shears (Dräco 3514-7R) 15
Spare parts 15
Click pliers 16
Spare parts 16
Contact 17

SR Cutter 103427

Declaration of conformity

Lindab hereby declares under sole responsibility

that this product complies with the following
directives: 2006/42/EG, EMC 2006/95/EG.

Karel Kleinmond
Group Operations Director
2018-10-15 Karlovarska, Czech Republic

Safety instructions

Read through the manual before you start using
the SR Cutter. Keep the manual to hand so that
everyone who uses the SR Cutter has access to
the manual.

1 Wear protective goggles

Risk of chips from the nibbling machine. Risk

when cutting the duct's needle.

2 Use protective gloves

Risk of cut injury when handling the duct.

3 Wear ear defenders

The noise level can vary when cutting the

ducts, sometimes it exceeds 85 dB(A).
Always wear ear defenders to protect your­self.

4 Make sure the stand is steady

Never use the stand on uneven or unsteady

surfaces. Make sure the legs are extended
correctly and secured tightly before use.

5 Do not overload the stand

Do not exceed the maximum workload. Do

not climb, sit or stand on the stand.

6 Do not use in a humid environment

Risk of electrical short circuit, use together

with earth fault breaker.

7 Protect the electric cable

Risk of damage to the cable from sharp plate

edges.

8 Assembly and disassembly

Use the handle to make assembly easier.

9 Moving

The SR Cutter must be moved on its own

wheels. Avoid heavy loads.

2

Technical data

Bench – collapsed

Length 1645 mm
Width 470 mm
Height 350 mm

Bench – erected

Length 1880 mm
Length (with extended telescope arm) 3140 mm
Width 630 mm
Height 1180 mm

Maximum permitted load 75,0 kg
Weight 23,0 kg

Accessories

Shears

Model 3514-7R
Power 500 W
Voltage 230 V
Stroke frequency 2400 /min
Weight 2,2 kg

Needle plier

Lenght 200 mm
Weight 0,35 kg

Part name Part nr

SRCS2 3000 103 427

SRCS2 3000 US 103 428

CSS EU 230 226 607

CSS UK 110 226 609

CSS CH 230 226 608

CSS US 110 100 886

NCP 226 618

Click plier, small (Ø 80-224)

Length 290 mm
Weight 1,0 kg

Click plier, large (Ø 250-315)

Length 290 mm
Weight 1,1 kg

Arm for click plier

Lenght 210 mm
Weight 0,6 kg

CSCP 40 100 754

CSCP 60 100 755

CSCPS 2 103 430

3

Presentation

Slidable duct
support

Handle

Knife arm

Stand

Foldable legs

Adjustable feet

Knife protection

Knife

Setting block

Fixed duct support

Arm for shears

Shears

Transport wheels

Foldable legs

Adjustable feet

Arm for click pliers

Click pliers

Stopper

Telescopic arm

Lift handle

With this workbench you can cut ducts of 80-315 mm diameters and lengths of 200 mm and upwards.

The bench is equipped with:

• Wheels and foldable legs so you can easily move it to wherever you are currently installing ducts.

• Scale for setting the desired duct length.

• Knife to make a hole for the shears.

Accessories:

• Shears to cut the duct.

• Pliers to cut the inner and outer needle.

• Arm for attaching click pliers.

• Pliers to make the notches.

4

Preparations for cutting

Fold out the bench

1. Lift the bench opposite the wheel side.

2. Press in the buttons and turn out the legs
until the buttons have snapped into the cor­rect position for unfolded legs.

Erect the stand

1. Loosen the locking handle on the stand.

2. Move the stand to its vertical position.

3. Lift the bench by the handle on the wheel
side.

4. Press in the buttons and turn out the legs
until the buttons have snapped into the cor­rect position for unfolded legs.

3. Tighten the locking handle.

5

Mount the shears

1. Turn the split pin so that it is possible to
mount the shears onto the arm.

Mount the arm for click pliers

1. Remove the plastic caps from the setting
block.

2. Mount the shears and fold back the split pin
so that the pin locks.

2. Mount the arm so that the pins fits into the
holes on the setting block.

3. Tighten the screw.

6

Instructions for cutting

Set the desired duct length

Set the desired duct length, 200–1500 mm:

1. Loosen the telescopic arm's locking handle.

2. Set the desired duct length on the scale on
the telescopic arm.

3. Tighten the locking handle.

Set the desired duct length, 1500 mm and longer:

1. Measure how long the duct is that you want
to cut.

2. Subtract the length you want your duct to be
and the width of the knife (7 mm).

3. Set the result on the scale.

Ex. You measure the duct you have to 2500 mm.
You want a duct that is 2000 mm. Set the scale
to 493 mm (2500 - 2000 - 7 = 493).

Position the duct

1. Turn the duct so that the opening of the fold
is facing you.

2. Place the duct on the bench.

3. Push the end of the duct towards the stopper
on the telescopic arm.

4. Adjust the slidable duct support so it is as
close as possible to the duct end.

7

Adjust the knife arm so that it
matches the duct's diameter

1. Loosen the locking handle on the setting
block.

2. Move the block so that top of the block is at
the mark of the duct's diameter.

3. Tighten the locking handle.

Make a hole with the knife

1. While moving the arm downwards turn the
handle so that the knife protection is retracted

2. Rotate the duct so the knife hits the duct a bit
"before" the duct's spiral fold.

3. Hold the duct with one hand.

4. Press the knife arm firmly downwards until
the knife arm touches the duct.

8

Scratch a line with the knife

1. Scratch a thin line with the point of the knife
around the duct. The easiest way to do this is
turning the duct away from you.

2. Use the scratched line as a guide to cut
straight.

Cutting the duct with the shears Cutting the needle

1. Start the shears.

2. Insert the shears' cutting tooth into the hole.

3. Turn the duct almost one full turn towards
you. Make sure the scratched line is in the
centre of the strip that is cut off.

4. Do not turn the last bit but hold the duct still
and lead the shears forward instead.

When cutting the needle Lindab recommends
that you use the needle plier, NCP

Lindab recommends to cut the outer needle
from Ø 100 and upwards and to cut the inner
needle from Ø 315 and upwards.

9

Making notches

The correct click pliers

Use the correct click plier to get the notches at
right distance from the ducts end.

Use the 40-pliers for Ø 80–224 (Ø 3"-9").
Use the 60-pliers for Ø 250–315 (Ø 10"-12").

Making notches

For the recommended number of notches, see
"Assembly Instructions Lindab Safe and Lindab
Safe Click".

1. Insert the opening of the pliers over the duct
end as far as it can reach.

2. Keep in place by holding the duct with your
other hand.

10

3. Press the handles fully together.

4. To control the notch, see the instructions for
"Checking the notch".

5. Place the notches evenly around the circum­ference.

You can easily loosen the pliers from the arm for
separate use.

Moving the bench

1. Push in the telescopic arm and lock the
handle.

2. Move the slidable duct support as close to
the fixed as possible.

3. Lower the knife arm.

4. Hold onto the handle and turn in the legs on
the wheel side.

Fold the bench as small as it will
go e.g. for stowing in a car

1. Move the setting block so that the top of the
block is above the 250 mark.

2. Move the knife arm to its vertical position.

3. Move the the stand to its horizontal position.

5. Move the bench as shown in the picture.

4. Move the click plier so that it is positioned
horizontally above the bench between the
slidable and the fixed duct support.

5. Remove the shears.

6. Turn the legs in.

11

Problem solving

Problem Cause Solution

Remove and sharpen the knife or
replace it with a new one.

Move the setting block so that the
mark above the block is the same
as the diameter of the duct.

Check that the edge of the knife
touches the centre of the shears'
tooth.

Press the arm all the way down to
the duct.

Move the setting block so that the
mark above the block is the same
as the diameter of the duct.

Remove the cutting tooth of the
shears and replace it with a new
one. (After very heavy wear the
side cutter may also need to be
replaced.) See the chapter on spare
parts.

Turn the duct so that the opening of
the fold is facing the shears.

Make the knife hole in the place, i.e.
just before the fold.

Remove the cutting tooth of the
shears and replace it with a new
one. (After very heavy wear the
side cutter may also need to be
replaced.) See the chapter on spare
parts.

Press the shears forward a bit
harder but make sure you work
them upwards and downwards.

Check that the edge of the knife
touches the centre of the shears'
tooth.

Before cutting, scratch a thin line
with the point of the knife around
the duct. Make sure the scratched
line is in the centre of the strip that
is cut off.

The knife is difficult to press
through the duct.

The cutting tooth of the
shears cannot enter the knife
hole.

The duct is difficult to cut with
the shears.

The fold is difficult to cut with
the shears.

The duct was not cut off
properly and has a nick.

The knife is blunt.

The knife arm is set at an
incorrect height.

The tooth does not hit the
hole.

The hole is too small. The
knife arm was not pressed
all the way down to the duct
when the hole was made.

The hole is too small. The
knife arm is set at an incor­rect height.

The shears are blunt.

The opening of the fold is
turned away from the shears.

The knife hole was made in
the wrong place.

The shears are blunt.

The wrong work method is
being used.

The bearing pivots points for
the shears or knife are too
loose.

The shears were forced to the
left or right during cutting.

12

Problem Cause Solution

The scale is set to an
incorrect length.

During cutting, the duct was
not pressed close enough to

the stopper at the end of the
The cut duct is the wrong
length.

The click pliers make holes in
the duct.

The click pliers make a faint
notch. The pliers' stop screw has

The click plier makes dents in
the duct next to the notch.

telescopic arm.

The fixed duct support has

come loose from the bench.

The pliers' stop screw has

been screwed in too far.

been unscrewed too far.

The pliers' stop screw needs

adjusting due to the sheet

metals thickness or quality.

Set correct length on the scale.

Press the duct close to the stopper.

Fix the support with its two tighten­ing screws. Make sure that the
free distance between the closest
edge of the shears' cutting tooth
corresponds with the marking on
the scale.

Unscrew the stop screw slightly.
Check how the notch looks, see
instructions for "Checking the
notch".

Screw the stop screw in slightly.
Check how the notch looks, see
instructions for "Checking the
notch".

Adjust the stop screw. Check how
the notch looks, see instructions for
"Checking the notch".

13

Bench (SR Cutter)

Bench

SRCS2 3000 103 427

SRCS2 3000 US 103 428

Spare parts

1

2

3

Roller (100)

CSPR2 100 103 493

Arm for click plier

CSCPS2 103 430

Foot for leg

SRCSF2 103 497

14

Roller (250)

CSPR2 250 103 494

Pin for Dräco

CSSAA2 103 498

Knife protection

CSKP2 112 787

Knife blade

CSKE2 103 496

Knife arm + tension block

SRCKA2 115 699

Handle, block knife arm (1)

Handle, block knife arm (1)

CSHSK2 160 976

CSHSK2 160 976

Shears (Dräco 3514-7R)

Shears 3514-7R

CSS EU 230 226 607

CSS UK 110 226 609

CSS CH 230 226 608

CSS US 110 100 886

Handle, block telescopic arm (2)

CSHBT2 160 977

Handle, stand knife arm (3)

CSHBK2 160 978

Spare parts

Shears cutting tooth
37140

CSSK 226 611

Side cutting edges for
shears

SJS 226 623

Pin set for shears
cutting tooth 37140

CSSKPS 100 146

Screw and pin set

SSPS 100 148

Shim set for shears cutting
tooth 37140

CSSSSS 100 147

15

Click pliers

Click pliers

CSCP 40 100 754

CSCP 60 100 755

Spare parts

Gauge

CSNC 100 096

16

Contact

Belgium

Lindab N.V.
( [phone]
www.lindab.be

Czech Republic

Lindab s.r.o.
( [phone]

Denmark

Lindab A/S
( [phone]
www.lindab.dk

Estonia

Lindab AS
( [phone]
www.lindab.ee

Finland

Oy Lindab Ab
( [phone]
www.lindab.fi

France

Lindab S.A
( [phone]
www.lindab.fr

Germany

Lindab GmbH
( [phone]
www.lindab.de

Hungary

Lindab Kft.
( [phone]
www.lindab.hu

Ireland

Lindab (Irl) Ltd
( [phone]
www.lindab.ie

Italy

Lindab S.r.l
( [phone]
www.lindab.it

Latvia

Lindab SIA
( [phone]
www.lindab.com

Lithuania

Lindab UAB
( [phone]
www.lindab.com

Norway

Lindab A/S
( [phone]
www.lindab.no

Poland

Lindab SP. z o.o.
( [phone]
www.lindab.pl

Romania

Lindab SRL
( [phone]
www.lindab.ro

Russia

OOO Lindab
( [phone]
www.lindab.ru

Switzerland

Lindab AG
( [phone]
www.lindab.ch

Sweden

Lindab Sverige AB
( [phone]
www.lindab.se

UK

Lindab Ltd
( [phone]
www.lindab.co.uk

USA

Lindab Inc.
( [phone]
www.lindabusa.com

17

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19

At Lindab, good thinking is a philosophy that gui-

des us in everything we do. We have made it our

mission to create a healthy indoor climate – and

to simplify the construction of sustainable buil

dings. We do that by designing innovative pro-

ducts and solutions that are easy to use, as well

as offering efficient availability and logistics. We

are also working on ways to reduce our impact on

our environment and climate. We do that by de

veloping methods to produce our solutions using

a minimum of energy and natural resources, and

by reducing negative effects on the environment.

We use steel in our products. It’s one of few materi-

als that can be recycled an infinite number of times

without losing any of its properties. That means

less carbon emissions in nature and less energy

wasted.

We simplify construction

-

-

www.lindab.com

2019-01-24