Lincoln Manufacturing 2030, 2032, 2040, 2041, 2042 Operation Manual
operator manual
This document includes:
• Safety Notices
• Specifications
• Installation Instructions
• Operating Instructions
• Cleaning Instructions
• Warranty Statement
Revision: H
P/N: 10002465
Fusion Conveyor Toaster
Series 2030 & 2040
Lincoln Foodservice Products, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Technical Support Hotline: (800) 678-9511
Telephone: (260) 459-8200
www.lincolnfp.com
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IMPORTANT WARNING AND SAFETY INFORMATION
FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND
MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
• Required clearances must be maintained from all walls and combustible materials.
• Keep the toaster area free and clear of combustible material.
• The toaster is to be operated only on the type of electricity as shown on the specification plate.
• This manual should be retained for future reference.
• The electrical wiring diagram is located on the inside front cover of the toaster.
• The toaster must be mounted on factory installed legs for proper air ventilation.
BEFORE INSTALLATION
NOTE: Upon receipt of this unit, immediately unpack and inspect for possible concealed shipping d amage. If unit
is found to be damaged, save all packing materials and contact your delivery carrier within 5 days. Refer to
“Shipping Damage Instructions” enclosed for detailed instructions. Failure to follow these in structions will negate
Lincoln Foodservice Product’s or your ability to file claims and receive compensation for shipping damage.
This manual contains important safety and installation-operation instructions. Require all operators to
read this manual before using the unit. Failure to follow the instructions contained in this manual may
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cause injury, damage to the unit, and will void the warranty.
TABLE OF CONTENTS
SAFETY INFORMATION……………………………..……………………………………………………………… ………. 2
BEFORE INSTALLATION……………………………………………………………………………………………………. 2
PURCHASER’S RESPONSIBILITY…………………………………………………………………………………………. 3
UTILITY SPECIFICATION……………………………………………………………………………………………..…….. 3
MODEL NUMBER KEY………………………………………………………………………………………………..……… 3
EXTERIOR DIMENSIONS……………………………………………………………………………… …………….……… 4
COMPONENTS………………………………………………………………………………………………………….…….. 5
ELECTRICAL GROUNDING INSTRUCTIONS / CODE REFERENCES………………… ………………………..……. 6
GENERAL INFORMATION………………………………………………………………………… ………………….…….. 7
ASSEMBLY INSTRUCTIONS…………………………………………………………………………………………..……. 7
OPERATION INSTRUCTIONS………………………………………………………………………………………..……… 8
CLEANING INSTRUCTIONS………………………………………………………………………………………..…….… 15
MAINTENANCE / OBTAINING SERVICE…………………………………………………………………………………. 17
APPENDIX A – LABEL DEFINITIONS………………………………………………………………………………………18
WARRANTY……………………………………………………………………………………………………………….……20
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Fusion Toaster Ops Manual
PURCHASER’S RESPONSIBILITY
It is the responsibility of the purchaser to:
1. See that the electric service for the toaster is installed on site in accordance with the manufacturer’s
specification.
2. Unload, uncrate, and install the toaster in its proper location in accordance with this installation/operation
manual.
3. See that the electric service is connected properly by a qualified installer of your choice. All such connections
must be in accordance with applicable code requirements. Refer to Code References section for more
information.
UTILITY SPECIFICATION
Model # Input Rate Volts Amps Phase Hz
2030 4.7kW 208/240 24 1 50/60
2032 4.7kW 220/230/240/400/415 11.5 3 50/60
2040 8.3kW 208/240 40 1 50/60
2041 8.3kW 208/240 24 3 50/60
2042 8.3kW 220/230/240/400/415 20 3 50/60
NOTE: Do not install this (these) toaster(s) in area with an ambient temperature in excess of 95° F / 35° C. Doing so will cause damage to unit.
Fusion™ Conveyor Toaster
MODEL NUMBER KEY
COUNTRY LANGUAGE CODE
1. France French B
2. Germany German C
3. Italy Italian D
4. Spain Spanish E
5. United Kingdom English F
6. Luxembourg French B
7. Portugal Portuguese H
8. Denmark Danish J
9. Belgium Dutch / French K
10. Netherlands Dutch L
11. Ireland English F
12. Greece Greek M
13. Austria German C
14. Finland Finnish N
15. Norway Norwegian P
16. Sweden Swedish R
Codes not used: A, I, O, Q
Fusion Toaster Ops Manual
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EXTERIOR DIMENSIONS - FUSION™ CONVEYOR TOASTER
Model
2030
Model
2040
Inches 11.14 10.87 34.06 48.58 24.75 12.82 19.50 11.25 17.19 14.06
Centimeters 28.30 27.61 86.51 123.39 62.87 32.56 49.53 28.58 43.66 35.71
Inches 16.14 15.87 40.06 61.58 29.00 16.75 21.00 11.56 23.00 19.50
Centimeters 41.00 40.31 101.75 156.41 73.66 42.54 53.34 29.36 58.42 49.53
A B C D E F G H I J
Model
2030
Model
2040
Approximate Shipping Weight
120 lbs / 54.43 kg
180 lbs. / 81.65 kg
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Fusion Toaster Ops Manual
COMPONENTS
Service Type NEMA 15-30P
Service Specs 30A, 250V, 3 Phase
Where Used 2041-000-U
Spare Part Number 370791
Domestic Units Only – Wire & Plug not included in CE Units
Service Type NEMA 6-50P
Service Specs 50A, 250V, 1 Phase
Where Used 2040-000-U
Spare Part Number 370789
Domestic Units Only – Wire & Plug not included in CE Units
Service Type NEMA L15-30P
Service Specs 30A, 250V, 3 Phase
Where Used 2041-001-U
Spare Part Number 370792
Domestic Units Only – Wire & Plug not included in CE Units
Service Type NEMA L6-50P
Service Specs 50A, 250V, 1 Phase
Where Used 2040-001-U
Spare Part Number 370790
Domestic Units Only – Wire & Plug not included in CE Units
Service Type NEMA 6-30P
Service Specs 30A, 250V, 1 Phase
Where Used All 2030 Series Models
Spare Part Number 370748
Domestic Units Only – Wire & Plug not included in CE Units
CE UNIT POWER CORD REQUIREMENTS
The standard requires that the supply cord must be oilresistant and not lighter than ordinary polychloroprene
(60245 IEC 57) (IEC/EN 60335-2-48).
Lincoln requires that the power cord must be:
Fusion Toaster Ops Manual
4” LEG (adjustable to 5”)
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5 x 2.5mm² 90°C
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ELECTRICAL GROUNDING INSTRUCTIONS
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WARNING:
WARNING
DOMESTIC:
WARNING
INT’L (CE):
If the supply cord appears to be damaged, do not attempt to operate unit. Contact a
service agent or qualified electrician to repair.
This appliance is equipped with a three-prong (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this plug.
This appliance must be properly grounded at time of installation. Failure to ensure
that this equipment is properly grounded can result in electrocution, dismemberment
or fatal injury.
ELECTRICAL CODE REFERENCE
IN USA
When installed, this appliance must be electrically grounded and its installation must comply with the National
Electric Code, ANSI-NFPA 70, latest edition, the Manufacturer’s Installation Instructions, and applicable municipal
building codes.
IN CANADA
All electrical connections are to be made in accordance with CSA C22.1 – Canadian Electrical Code Part 1 and/or
local codes.
ALL OTHER COUTRIES
Local electrical codes will prevail.
1. All pole disconnection switch 3mm open contact distance.
2. To prevent electrical shock, an equal potential bonding ground-lug is provided in the back. This allows the
toaster to be connected to an external bonding system.
3. When used as a double-stack (if applicable) and each toaster has its own disconnection switch, all switches
should be closed together.
SPACING
The toaster must have 10 inches (254mm) of clearance from combustible su rfaces without attached Enter/Exit
Trays. With Enter/Exit Trays attached, no minimum clearance is required. In case other equipment is located on
either side of the toaster, a minimum clearance of 24 inches (609mm) is required from that equipment.
FOR ALL TOASTERS: A 24-inch clearance at the rear of the toaster must be obtainable for service access.
VENTILATION
Ventilation is not required but local codes prevail. These are the “authority having jurisdiction” as stated by the
NATIONAL FIRE PROTECTION ASSOCIATION, INC. in NFPA 96, latest edition.
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Fusion Toaster Ops Manual
GENERAL INFORMATION
The instructions that follow are intended as a guide for preparing for the installation of the Fusion™ Conveyor
Toaster.
First and foremost, each crate should be examined before signing the Bill of Lading to report any visible damage
caused by the trucker in transit and account for the number of crates.
IF THERE IS APPARENT DAMAGE: United States and Canada: Arrangements should be made to file a claim
against the carrier. As Interstate Commerce Regulations require that the claim must be initiated by the consignee.
All shipments to other countries: Freight terms will be developed and extended on an individual basis.
Proper and secure storage facilities should be arranged for the toaster(s), if necessary, to protect it from outdoor or
damp conditions at all times before installation.
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WARNING:
This equipment is not to be used by children or infirmed persons.
UNCRATING
When you have all the crates unloaded, open the crates and remove the plastic covers. Inspect at once for
concealed damage. If anything appears to be damaged, contact the appropriate persons immediately to file a
damage claim. After completing this inspection, finish unpacking the toaster and all other components. Move the
components inside near the area where they will be assembled in the order in which they will be assembled.
FUSION™ ASSEMBLY INSTRUCTIONS – ALL MODELS
The End Crumb Pans may need to be assembled prior to operation. In this case, simply slide each pan under the
end of the conveyor as shown below. Additionally, the Enter/Exit Trays include a design feature that allows them to
“flip up” to a vertical position. This is a design feature for crating and shipping the unit only. The trays should
remain in the horizontal position to allow for “holding” of product (as shown below).
ENTER / EXIT TRAY
ENTER / EXIT TRAY
CRUMB PANS
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OPERATOR INSTRUCTIONS
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BELT DIRECTION
BELT SPEED
DANGER!
UP-SCROLL & DOWN-SCROLL
BUTTONS
ENERGY SAVER / POWER DOWN
Do not work around conveyor belt with long hair, loose clothing, or dangling jewelry.
Getting caught in the belt could result in serious injury.
MANUAL PRESET
TEMPERATURE
DISPLAY SCREEN
ON-OFF SWITCH
PROFILE – PRESET BUTTONS
(1 THROUGH 4)
Prior to operating your new Fusion Toaster, it is important to understand the different programmable options
available to you. Following is a chart to better illustrate the different programmable options that are available.
MENU ITEMS DESCRIPTION
Temperature Intensity
Temperature Intensity Balance The Fusion Toaster will allow you to determine where the heat will eman ate. You have the
Belt Speed
Menu Name
POWER-UP TOASTER
1. Turn the “On / Off” Switch to the “ON” position. The green light will illuminate.
Temperature Intensity refers to the temperature in which the unit is toasting. This is shown on
the display board as a unit of measure (low to high) between 0.5 – 10.0.
ability to program your toaster so that more (or less) heat will emanate from the top or bottom of
the toaster. This is shown on the display board as a unit of measure between 5 – 200.
• Display reading between 5 – 95 refers to more top heat / less bottom heat.
• Display reading between 110 – 200 refers to more bottom heat / less top heat.
• Display reading of 100 refers to equal top and bottom heat.
Belt Speed refers to how quickly the food item travels through the toaster. This is shown on the
display board as a unit of measure (fast to slow) between :15 seconds and 5:00 minutes.
Menu Name refers to the names available for programming in the four “Profile-Preset” buttons.
Each menu will be listed on the display as “Menu 1, 2, 3, or 4” which corresponds to the
numbered buttons. The operator has the option of changing these names (see programming
instructions).
ON-OFF SWITCH
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Fusion Toaster Ops Manual
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