Lincoln Electric POWER WAVE WELDING SYSTEMS User Manual

POWER WAVE WELDING SYSTEMS

WITH POWER FEED 10 AND 10 DUAL

™

Premium MIG Welding Systems

Simple. Innovative. Technologically Advanced. These are all words that describe the Power Wave welding systems. These next generation systems utilize Waveform Control Technology™ for the finest welding arc in the industry.

POWER SOURCE

The Power Wave 455 is a high efficiency inverter designed for unprecedented ease of use and performance.

Sophisticated software in the unit controls the welding waveform for reduced arc spatter, fumes, and an exceptionally smooth arc.

WIRE FEEDER

The Power Feed 10 and the Power Feed 10 Dual set the standard for easy to use, rugged wire feeders. They are perfectly matched for use with the Power Wave 455, resulting in a simple, high performance welding package that is built to last.

SYSTEM WIDE

• Power Wave welding performance in a simple, easy to use system.

• Set-up flexibility with one control cable that connects any combination of equipment.

• Control cables can connect as extension cords up to 200 feet.

• Can be easily upgraded from simple to high capabilities.

• Flexible platform can be easily changed from bench to boom, CV to Pulse, etc.

• Spacious inverter design for easy service.

• 3 year warranty on parts and labor.

• Manufactured under a quality system certified to ISO9002 requirements.

CONTROLS

• All controls are located on the wire feeder to eliminate confusion.

• Control box is removable for bench or boom mounting.

• Two large displays and knobs for gloved hands.

• Presettable wire feed speed or amps, and voltage or trim. Actual values displayed while welding, and for 5 seconds after welding has stopped.

• Capable of running from basic CV to high performance pulse programs.

• English or metric display.

• Control upgrades in less than 5 minutes.

WIRE FEEDER

• Four driven rolls in a heavy duty drive system. No tools needed for wire size changeover.

• Split wire guide for trouble-free loading and feeding. Perfect wire alignment and support.

• Powerful drive motor for large wires and high speeds in one model.

• Tachometer feedback for precise wire feeding.

• Wire reel stand holds 10-60 lb. wire packages on a 2” spindle. Bench feeder mounts on power source. Power Feed 10 may be used with or without optional swivel platform.

ADVANTAGE LINCOLN

The Power Feed 10 and the Power Feed 10 Dual wire feeders feature easy to understand controls and the Lincoln four driven roll feed head. These wire feeders have the strength and speed for the most demanding feeding applications, whether it’s for high speed or for large diameter wires.

Choose Power Feed 10 Dual when applications require two different wires to be utilized with no changeover time.

POWER WAVE WELDING SYSTEMS

LISTED

170G

TECHNICAL SPECIFICATIONS

Rated DC Output

Input Amps at Rated DC Output

Product Ordering Input AC Amps/Volts/

208 230 380 415 460 575

Output Weight Dimensions

Name Information Voltage Duty Cycle Range (net) HxWxD

Power K1517-5 208/230/460 60 Hz: 5-570 247 lbs. 26 x 20 x 33 in.

Wave 3 Phase 450/38/100% 70 65 -- -- 35 -- Amps (112 kg) (660 x 508 x

455 50/60 Hz 570/40/60% 87 82 -- -- 48 -- 838 mm)

50 Hz:

400/38/100% 72 67 -- -- 36 --

500/43/60% 79 74 -- -- 41 --

K1517-2 460/575 450/38/100% -- -- -- -- 36 30 254 lbs.

3 Phase 570/43/60% -- -- -- -- 48 40 (115 kg)

60 Hz

K1517-3 380-415 CE 400/36/100% -- -- 36 33 -- -- 5-520 256 lbs.

3 Phase 500/40/60% -- -- 48 44 -- -- Amps (116 kg)

50 Hz

Wire Speed Wire Size Range Dimensions

Ordering Range in. (mm) Net H x W x D

Power Feed 10 Information IPM (m/min)

Solid Cored

Weight in. (mm)

(1)

Includes wire drive, control box, 8 ft. Linc-Net™ control and weld cable, and wire reel stand.

(2)

Includes wire drive, control box, 8 ft. and 25 ft. Linc-Net control cables.

(3)

Requires wire drive to control box Linc-Net cable: For 8-9 ft. boom: K1543-16 For 10-18 ft. boom: K1543-25

(4) Boom ready wire feeder for installation on a Zipline boom. See

bulletin E8.201.

Control Box Only

(3)

K1539-2

12 ft. Zipline Ready Pkg.

(4)

K1538-5

16 ft. Zipline Ready Pkg.

(4)

K1538-6

Wire Drive Only

(3)

K1540-2

Power Feed 10 Dual

Low Speed Gear

50-800 ipm

(1.2 - 20.3 m/min)

High Speed Gear

75-1200 ipm

(1.9 - 30.5 m/min)

(Both gears

included)

Low Speed Gear

50-800 ipm

(1.2 - 20.3 m/min)

High Speed Gear

75-1200 ipm

(1.9 - 30.5 m/min)

(Both gears

included)

BOOM READY MODELS: 16-18 ft. Generic K1538-4

Boom Package

(2)

BENCH MODEL

(1)

K1541-2

.023-3/32 .035-1/8

(0.6-2.4) (0.9-3.0)

.023-1/16 .035-5/64

(0.6-1.6) (0.9-2.0)

.023-3/32 .035-1/8

(0.6-2.4) (0.9-3.0)

.023-1/16 .035-5/64

(0.6-1.6) (0.9-2.0)

62 lbs. 18.5 x 13.5 x 30.5

(1)

(28.1 kg) (470 x 343 x 775)

106 lbs. 20 x 23 x 34

(1)

(48 kg) (508 x 584 x 864)

8.5 lbs. 13 x 8.5 x 4 (3.8 kg) (330 x 216 x 102)

30 lbs. 7.6 x 12.9 x 13.7

(13.6 kg) (193 x 328 x 348)

Wire Drive Only

(3)

K1685-1

12 ft. Zipline Ready Pkg.

(4)

K1683-2

16 ft. Zipline Ready Pkg.

(4)

K1683-3

BOOM READY MODELS: 16-18 ft. Generic K1683-1

Boom Package

(2)

BENCH MODEL

(1)

K1686-1

54 lbs. 8.8 x 10 x 16.5

(24.5 kg) (222 x 254 x 419)

POWER SOURCE

WIRE FEEDER

A CLOSER LOOK

Large, Easy To Read Digital Meter

Large, Easy To Use Voltage/ Trim Control

Large, Easy To Use Wire Feed Speed/ Control Amperage

Dual Head Select Panel

(Standard on Power Feed 10 Dual Models)

Optional Procedure Control Panel Area

Optional Process Control Panel Area

Weld Mode Selector Switch

(Standard on Power Feed 10 and 10 Dual)

Power Feed 10 Dual Control Box

Power Wave 455/Power Feed 10 - Industry Standard

This is the ideal system for MIG and flux-cored welding.

Power Wave 455 power source . . . . . .K1517-5

Power Feed 10 wire feeder. . . . . . . . . .K1541-2

.045 Drive Roll Kit . . . . . . . . . . . . . . . . .KP1505-045S

Magnum 400 Gun & Cable asbly . . . . .K471-21

(1)

Gas Regulator, Adjustable . . . . . . . . . .K586-1

Power Wave 455/Power Feed 10 - Deluxe Pulse System

For the ultimate in pulsing performance, this system provides the options and flexibility needed for multiple processes and pulsing.

Power Wave 455 power source . . . . . .K1517-5

Power Feed 10 wire feeder . . . . . . . . . .K1541-2

Undercarriage . . . . . . . . . . . . . . . . . . .K1570-1

Dual Procedure/Memory Panel . . . . . . .K1542-9

MSP2 Pulse Panel . . . . . . . . . . . . . . . .K1542-12

Swivel Platform . . . . . . . . . . . . . . . . . . .K1557-1

.045 Drive Roll Kit . . . . . . . . . . . . . . . . .KP1505-045S

Magnum 400 Gun & Cable asbly . . . . .K471-21

(1)

Gas Regulator, Adjustable . . . . . . . . . .K586-1

SYSTEM SELECTION

Power Wave 455/Power Feed 10 Dual - Deluxe Pulse System

Power for those demanding jobs. A dual feeder for running two different wires from the same power source.

Power Wave 455 power source . . . . . . . . .K1517-5

Power Feed 10 Dual wire feeder . . . . . . . . .K1686-1

Undercarriage . . . . . . . . . . . . . . . . . . . . . . .K1570-1

MSP2 Pulse Panel . . . . . . . . . . . . . . . . . . .K1542-12

.045 Drive Roll Kit . . . . . . . . . . . . . . . . . . . .KP1505-045S

1/16” Cored Drive Roll Kit . . . . . . . . . . . . . .KP1505-1/16C

Magnum 400 Gun & Cable asbly . . . . . . . .K471-21

(1)

Magnum 550 Gun & Cable asbly . . . . . . . .K598-7

Gun Receiver Bushing for Magnum 550 . . .K1500-3

Gun Connector Kit for Magnum 550 . . . . . .K613-7

Gas Regulator, Adjustable . . . . . . . . . . . . . .K586-1

(2)

Typical MIG welding systems.

(1)

Fully assembled, no gun connector required.

(2)

Two required.

+ 8 hidden pages