Lincoln Electric MC04-216 User Manual

• Purchase/lease financing
• Training
• Service
• Programming
• Installation/start-up
• Comprehensive application analysis
-enhanced solutions
• Nextweld
• Local support
• Pre-configured or customized systems
• World-class welding and automation expertise
boost production output, and increase operating efficiencies.
welding solutions from Lincoln are helping fabricators all over the globe improve product quality,
LINCOLN NORTH AMERICA - DISTRICT SALES OFFICES
U.S.A.
ALABAMA
BIRMINGHAM 35124-1156 (205) 988-8232 MOBILE 36582-5209 (251) 443-6524
ALASKA
Contact VANCOUVER, WA (360) 693-4712
ARIZONA
PHOENIX 85260-1745 (480) 348-2004
ARKANSAS
LITTLE ROCK 72032-4371 (501) 764-0480
CALIFORNIA FRESNO 93722-3949 (559) 276-0110 LOS ANGELES 90670-2936 (562) 906-7700 SAN DIEGO 92065-4165 (760) 787-1970 Northern California 95762-5706 (916) 939-8788
COLORADO
DENVER 80112-5115 (303) 792-2418
CONNECTICUT NORTH HAVEN 06238-1090 (860) 742-8887
FLORIDA
JACKSONVILLE 32216-4634 (904) 642-3177 MIAMI 33178-1175 (305) 888-3203 ORLANDO 32714-1974 (407) 788-8557 TAMPA 33594 (813) 477-5817
GEORGIA
ATLANTA 30122-3811 (888) 935-3860 SAVANNAH 31324-5180 (912) 727-4286
HAWAII
Contact LOS ANGELES, CA (562) 906-7700
IDAHO
BOISE 83616-6646 (208) 938-2302
ILLINOIS
CHICAGO 60440-3538 (630) 783-3600 PEORIA 60527-5629 (630) 920-1500
INDIANA
FT. WAYNE 46825-5547 (260) 484-4422 SOUTH BEND 46561-9160 (219) 674-5523 INDIANAPOLIS 46250-5536 (317) 845-8445
IOWA
CEDAR RAPIDS 52402-3160 (319) 362-6804 DAVENPORT 52806-1344 (563) 386-6522 DES MOINES 50265-6218 (515) 963-1778
KANSAS
KANSAS CITY 66214-1625 (913) 894-0888 WICHITA 67037-9614 (316) 788-7367
KENTUCKY
LOUISVILLE 47112-7025 (502) 727-7335
LOUISIANA
BATON ROUGE 70808-3150 (225) 922-5151 LAFAYETTE 70507-3126 (337) 886-1090 SHREVEPORT 75692-9313 (318) 518-4099
MARYLAND
BALTIMORE 21128-8936 (571) 283-2565
MASSACHUSETTS
BOSTON 01581-2658 (508) 788-9353
MICHIGAN
DETROIT 48393-4700 (248) 348-2575 FLINT 48439-8728 (810) 695-2627 GRAND RAPIDS 49512-3924 (616) 942-8780
MINNESOTA
MINNEAPOLIS 55447-4743 (763) 551-1990
MISSISSIPPI
JACKSON 39212-9635 (601) 372-7679
MISSOURI
KANSAS CITY (KS) 66214­1625 (913) 894-0888 ST. LOUIS 63045-1210 (314) 291-5877 SPRINGFIELD 65804 (417) 841-2779
MONTANA
Contact VANCOUVER, WA (360) 693-4712
NEBRASKA
OMAHA 68046-7031 (402) 203-6401
NEW JERSEY
EDISON 08837-3939 (732) 225-2000
NEW MEXICO
ALBUQUERQUE 87120-5360 (505) 890-6347
NEW YORK
ALBANY 12304-4320 (518) 469-8222 BUFFALO 14075-2520 (716) 646-8414 NEW YORK CITY (888) 269-6755 SYRACUSE 13057-9313 (315) 432-0281
NORTH CAROLINA
CHARLOTTE 28273-3552 (704) 588-3251 RALEIGH 27604-8456 (919) 303-1972
OHIO
AKRON 44236-4680 (330) 342-8009 CINCINNATI 45242-3706 (513) 554-4440 CLEVELAND 44117-2525 (216) 383-2662 COLUMBUS 43221-4073 (614) 488-7913 DAYTON 45458-4754 (937) 885-6964 TOLEDO 43551-1914 (419) 874-6331
OKLAHOMA
OKLAHOMA CITY 73139­2432 (405) 616-1751 TULSA 74146-1622 (918) 622-9353
PENNSYLVANIA
PHILADELPHIA 19008-4310 (610) 543-9462 PITTSBURGH 15001-4800 (724) 857-2750 HARRISBURG 17104-1422 (717) 213-9163
SOUTH CAROLINA
GREENVILLE 29681-4724 (864) 967-4157 COLUMBIA 29209 (803) 783-2851
SOUTH DAKOTA
SIOUX FALLS 57108-2609 (605) 339-6522
TENNESSEE
KNOXVILLE 37922-1736 (423) 612-1204 MEMPHIS 38119-5811 (901) 683-6260 NASHVILLE 37228-1708 (615) 291-9926 TRI-CITIES 37659-5693 (423) 612-1204
TEXAS
DALLAS 76051-7602 (817) 329-9353 HOUSTON 77060-3143 (281) 847-9444 SAN ANTONIO 78258-4009 (210) 393-9337
UTAH
MIDVALE 84047-3759 (801) 233-9353
VIRGINIA
LEESBURG, VA 20176-4113 Washington, D.C. (703) 904-7735 DANVILLE 24541-6785 (434) 441-0227 HAMPTON ROADS 23455­7216 (757) 870-5508
WASHINGTON
VANCOUVER 98661-8023 (360) 693-4712 SPOKANE 99005-9637 (509) 468-2770
WASHINGTON DC
LEESBURG, VA 20176-4113 (703) 904-7735
WEST VIRGINIA
BARBOURSVILLE 25504­9665 (304) 736-5600
WISCONSIN
GREEN BAY 54302-1829 (920) 435-1012 MILWAUKEE (262) 650-9364
CANADA
ALBERTA
CALGARY (403) 253-9600/(877) 600­WELD EDMONTON (780) 436-7385 WINNIPEG (204) 488-6398
BRITISH COLUMBIA
VANCOUVER (604) 945-7524
MARITIMES
NEW BRUNSWICK (506) 849-4474
MANITOBA
WINNIPEG (204) 488-6398
ONTARIO
MISSISSAUGA (905) 565-5600 TORONTO (416) 421-2600/(800) 268-0812
QUEBEC
MONTREAL (450) 654-3121
enhance existing robotic systems, you can’t choose a better partner than Lincoln Electric. Automated
Whether your company is considering its first automated welding cell, or you’re ready to upgrade or
Lincoln Electric Automation System Selection Guide
LATIN AMERICA
Miami, Florida U.S.A. Phone: (305) 888-3203
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
MC04-216
LINCOLN INTERNATIONAL HEADQUARTERS
EUROPE
Barcelona, Spain Phone: 34 91 816 4266
RUSSIA, AFRICA & MIDDLE EAST
Cleveland, Ohio U.S.A. Phone: (216) 481-8100
ASIA PACIFIC
Shanghai Phone: 86 21 6602 6620 Australia Phone: 61 2 9772 7222
THE HARRIS PRODUCTS GROUP
24501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com
Call 216-383-2667, or email automation@lincolnelectric.com.
welding automation experts help you zero-in on the solutions that are best matched to your specific needs.
Use this handy System Selection Guide to help get your decision-making process started. Then, let the Lincoln Electric
Automation System Selection Guide
EquipmentRobots
FANUC® R-30iA
A-Cabinet
ArcMate® 100iB-6S
FANUC® R-30iA
B-Cabinet
(M710iC/20L)
ArcMate®
100iBe & 120iBe
Power Wave® 355M
Processes:
MIG, Pulsed MIG, Flux-Cored
Rated Output:
350 Amps / 34 Volts / 60% Duty Cycle
Output Range:
5-425 Amps
(eCell)
®
ArcMate
120iB-10L
Power Wave® 455M
& 455M/STT
Processes:
MIG, Pulsed MIG, Flux-Cored, STT® (455M/STT Only)
Rated Output:
450 Amps / 38 Volts / 100% Duty Cycle
Output Range:
5-570 Amps
®
ArcMate
R2000-165F
Power Wave® 655R
Processes:
MIG, Pulsed MIG, Flux-Cored
Rated Output:
650 Amps / 44 Volts / 100% Duty Cycle
Output Range:
20-880 Amps
ArcMate®
M710iC/20L
(6 axes)
Headstock
A8 A12 A22 A30
Positoners
Payload:
907-2722 kg* (2000-6000 lbs)
*supported load
Payload:
6 kg (13.2 lbs)
Reach:
951 mm (37”)
Payload:
6 kg (13.2 lbs) 100iBe 20 kg (44.0 lbs) 120iBe
Reach:
1373 mm (54”) 100iBe 1167 mm (65”) 120iBe
Drop-Center
Payload:
2267 kg (5000 lbs)
Span:
2388 mm (94”)
Swing Diameter:
2388 mm (94”)
Payload:
10 kg (22.0 lbs)
Reach:
1885 mm (74”)
SkyHook
Payload:
4535 kg (10000 lbs)
Span:
2286 mm (90”)
Swing Diameter:
2286 mm (90”)
Payload:
165 kg (360.0 lbs)
Reach:
2660 mm (104”)
H-Frame
Payload:
340-544 kg (750-1200 lbs)
Span:
1016-2438 mm (40-96”)
Swing Diameter:
914-1016 mm (36-40”)
Payload:
20 kg (44.0 lbs)
Reach:
3110 mm (122”)
Ferris Wheel
Payload:
454-1361 kg (1000-3000 lbs)
Span:
1829-3658 mm (72-144”)
Swing Diameter:
1016-1829 mm (40-72”)
Fixed Table Systems
eCell
Workzone Dimensions:
(2) - 610 X 610 mm 24” X 24”
Weight Capacity:
113 kg/side (250 lbs)
Footprint:
2286 x 1524 mm (90” X 60”)
System 40
Workzone Dimensions:
1803 mm Diameter (71”)
Weight Capacity:
340 kg/side (750 lbs)
System 5
Workzone Dimensions:
1778 x 610 mm (70” X 24”)
Weight Capacity:
1134 kg/side (2500 lbs)
Footprint:
3124 x 1753 mm (123” X 69”)
System 30HS
Workzone Dimensions:
762 mm Span, 762 mm Swing (30”, 30”)
Weight Capacity:
907-2721 kg/side (2000-6000 lbs)
System 10
Workzone Dimensions:
(2) - 940 x 889 mm (37” X 35”)
Weight Capacity:
1134 kg/side (2500 lbs)
Footprint:
3226 x 1753 mm (127” X 69”)
System 50HP
Workzone Dimensions:
1371 mm Span, 1016 mm Swing (30”, 30”)
Weight Capacity:
907-2721 kg/side (2000-6000 lbs)
System 30 System 35
Workzone Dimensions:
(2) - 914 x 1067 mm 36” X 42”
Weight Capacity:
1134 kg/side (2500 lbs)
Footprint:
4826 x 2032 mm (190” X 80”)
System 35W
Workzone Dimensions:
2133-2743 mm Span, 914 mm Swing (84”-108”, 36”)
Weight Capacity:
907-2721 kg/side (2000-6000 lbs)
System 55
Workzone Dimensions:
(2) - 1981 x 991 mm (78” X 39”)
Weight Capacity:
1134 kg/side (2500 lbs)
Footprint:
3912 x 3480 mm (154” X 137”)
Workzone Dimensions:
2133-3048 mm Span, 914-1219 mm Swing (84”-120”, 36”-48”)
Weight Capacity:
907-2721 kg/side (2000-6000 lbs)
Positioning Systems
Hard Automation
Interface Options
Analog Interface
Custom SystemsOptions
Footprint:
4928 X 2159 mm (194” X 85”)
Devicenet Gateway
Footprint:
4572 X 2032 mm (180” X 80”)
RoboPipe
Process Pipe Welding
16 - 1143 mm, up to 18.3 m (5/8” - 45”, up to 60’)
Footprint:
4902 X 2159 mm (193” X 85”)
Dual Arm
Single Teach Pendant Programming
Motion Types
• Independent
• Synchronized
• Mirror Image
Footprint:
4521 X 3150 mm (178” X 124”)
Horizontal Track
Floor-Mounted Lengths up to 18 m (60’)
Footprint:
6782 X 4902 mm (267” X 193”)
Overhead Rail
Overhead Lengths up to 28 m (90’)
Arc Welding
Solutions Package
• Optimizes wrist motion
• Available as a retrofit kit
24/7 Support
World Class Technical
Servo Torch
S2f
• Aluminum
• Soft Wires
Education Center
Synchronized
Tandem MIG
• High Deposition Rates
• High Travel Speeds
Weldpro
Offline Programming Software
Power Ream
Automatic Torch Cleaning
Compatible with all makes/models of robots
Procedure Development /
On-Site Programming Support
Environmental
Systems
Fixtures, Tooling,
End-of-Arm Grippers and
Quality Assurance Tools
• Highest Customer Satisfaction
Technical Resources
• Highest Perceived Value
as rated by Quality Solutions, Inc.
• Basic and Advanced Courses
• Customized Training
• Service School
All dimensions subject to change without notice
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