Magnum X-Tractor 1GX
OPERATOR’S MANUAL
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.Tel.(216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
IM445-A
February, 1995
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind.Howe ver , y our
overall safety can be increased
by proper installation ... and
thoughtful operation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with equipment having Code Number:
10204
™
RETURN TO MAIN INDEX
i
SAFETY
i
MAGNUM X-TRACTOR 1GX
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following saf ety highlights.For additional saf ety inf ormation, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the
Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION,MAINTENANCE AND REP AIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
ARC RAYS can burn.
2.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
2.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
2.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
ELECTRIC SHOCK can kill.
1.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” par ts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
1.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or Iying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
1.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
1.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
1.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
1.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition.Replace
damaged insulation.
1.g. Never dip the electrode in water for cooling.
1.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
1.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
1.j. Also see Items 4.c. and 6.
WARNING
ARC WELDING can be hazardous.
FUMES AND GASES
can be dangerous.
3.a.Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.
3.b.
Do not weld in locations near chlorinated hydrocarbon
vapors
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent
vapors
to
form phosgene, a highly toxic gas, and other irri-
tating products.
3.c. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
3.d. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
3.e. Also see item 7b.
Apr.‘93
ii
SAFETY
ii
MAGNUM X-TRACTOR 1GX
FOR ELECTRICALLY
powered equipment.
6.a.Tur n off input power using the disconnect
switch at the fuse box before working on
the equipment.
6.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
6.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
CYLINDER may explode
if damaged.
5.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
5.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
5.c. Cylinders should be located:
•Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
5.d. Never allow the electrode, electrode holder or any other
electrically “hot” par ts to touch a cylinder.
5.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
5.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
5.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Ar lington, VA 22202.
Mar.‘93
WELDING SPARKS can
cause fire or explosion.
4.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
4.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
4.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact can
cause overheating and create a fire hazard.
4.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
though
they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Preparation
for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
4.e. Vent hollow castings or containers before heating, cutting or
welding.They may explode.
4.f.
Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
4.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or
cables until they fail.
4.h. Also see item 7c.
iii
SAFETY
iii
MAGNUM X-TRACTOR 1GX
Mar.‘93
ELECTRIC AND MAGNETIC FIELDS
may be dangerous
8.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
8.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
8.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
8d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
8.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
8.d.2. Never coil the electrode lead around your body.
8.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
8.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
8.d.5. Do not work next to welding power source.
FOR ENGINE
powered equipment.
7.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
7.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
7.c. Do not add the fuel near an open flame
welding arc or when the engine is running. Stop the engine and allow it to cool
before refueling to prevent spilled fuel
from vaporizing on contact with hot
engine parts and igniting. Do not spill fuel
when filling tank. If fuel is spilled, wipe it
up and do not start engine until fumes
have been eliminated.
____________________________________________________
7.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
____________________________________________________
7.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
7.f. Do not put your hands near the engine fan. Do not
attempt to override the governor or idler by pushing on
the throttle control rods while the engine is running.
7.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
___________________________________________________
7.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
iv
SAFETY
iv
MAGNUM X-TRACTOR 1GX
PRÉCAUTIONS DE SÛRETÉ
Pour
votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c.Maintenir le porte-électrode, la pince de masse, le câble de
soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b.Porter des vêtements convenables afin de protéger la peau
de soudeur et des aides contre le rayonnement de l‘arc.
c. Protéger l’autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage.Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soud
e pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible de
la zone de travail qu’il est pratique de le faire. Si on place la
masse sur la charpente de la construction ou d’autres endroits
éloignés de la zone de travail, on augmente le risque de voir
passer le courant de soudage par les chaines de levage,
câbles de grue, ou autres circuits. Cela peut provoquer des
risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11.Pour obtenir de plus amples renseignements sur la sûreté, voir
le code “Code for safety in welding and cutting” CSA Standard
W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de f aires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
Mar.‘93
Thank You
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product •••
as much pride as we have in bringing this product to you!
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
CAUTION
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier.Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below f or future reference.This information can be found
on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the inf ormation you
have recorded above.
vv
TABLE OF CONTENTS
Page
Safety .......................................................................................................................................i-iv
Installation.......................................................................................................................Section A
Technical Specifications .......................................................................................................A-1
Safety Precautions...............................................................................................................A-2
General Description..............................................................................................................A-2
Connection to Power Supply and Welding Power Source....................................................A-2
Connection to the Gun and Cable Assembly.......................................................................A-3
Locating the Vacuum Source ...............................................................................................A-3
Operation.........................................................................................................................Section B
Safety Instructions ................................................................................................................B-1
Operating Instructions..........................................................................................................B-1
Maintenance ....................................................................................................................Section C
Safety Precautions...............................................................................................................C-1
Routine and Periodic Maintenance......................................................................................C-1
Emptying the Spark Trap...............................................................................................C-1
Replacing the Filter.......................................................................................................C-1
Changing Motor Brushes..............................................................................................C-1
Troubleshooting..............................................................................................................Section D
Parts Manual ...................................................................................................................Appendix
vivi
MAGNUM X-TRACTOR 1GX
A-1
INSTALLATION
MAGNUM X-TRACTOR 1GX
A-1
Sales Spec Input Voltage Input Current
K173-2 120V, 1ø 50/60 Hz 10 A
(light duty, inter mittent use)
INPUT
HEIGHT WIDTH DEPTH WEIGHT
14.4” (365 mm) 8.1” (205 mm) 32.5” (825 mm) 34 lbs (15.5 kg)
FILTER LIFE
Approximately 400 lbs.of electrode under normal solid wire GMAW conditions
PHYSICAL DIMENSIONS
Air Flow without a hose Air Flow with provided hose attached
96 ft
3
/ min (164 m3/ hr) 88 ft3/ min (149 m3/ hr)
VACUUM SPECIFICATIONS
OPERATING SOUND LEVEL
75 dBA
AUTOMATIC SHUT OFF DELAY
5 to 25 seconds (user adjustable)
Technical Specifications- Magnum X-Tractor 1GX
A-2
INSTALLATION
MAGNUM X-TRACTOR 1GX
A-2
Read this entire installation section before you
start installation.
SAFETY PRECAUTIONS
Do not attempt to use this equipment until you have
thoroughly read all installation, operating and maintenance information supplied with your equipment.They
include important safety precautions and detailed
operating and maintenance instructions.
ELECTRIC SHOCK can kill.
•Do not touch electrically live parts such
as internal wiring.
•Insulate yourself from the work and
ground.
•Always wear dry insulating gloves.
------------------------------------------------------------------------
MOVING PARTS can injure.
•Do not operate with covers open or filter removed.
•Keep away from moving parts.
------------------------------------------------------------------------
Only qualified personnel should install, use or service
this equipment.
The Magnum X-Tractor 1GX vacuum source was
designed to provide the required fume extraction vacuum for any semiautomatic Magnum X-Tractor fume
extraction gun and cable assembly.The X-Tractor 1GX
will filter the collected visible particulate matter and
exhaust visibly clean air. There is an indicator light on
the unit that signals when the filter needs to be
changed. The 1GX uses a cardboard enclosed, disposable filter that is extremely easy and clean to
change.
The 1GX vacuum is portable and is intended for light
duty or intermittent use. Because it has a disposable
(i.e.not cleanable) paper filter, the X-Tractor 1GX is not
recommended for heavy duty applications such as
Innershield®. The 1GX can be operated either in the
continuous mode or in the automatic mode. The auto
mode senses the current in the welding cable to turn
the vacuum on, and after a user determined time delay,
will turn itself off after welding stops.
GENERAL DESCRIPTION
The K173-2 Magnum X-Tractor vacuum source is
made up of a vacuum motor and control assembly, a
sheet metal filter cabinet with filter, and a metal spark
trap with an inlet pipe on it. These three basic components fasten together and can easily be separated for
servicing. The vacuum is also shipped with a hose
adapter to fit 1-3/4” (45 mm) exhaust hose. Lincoln
Electric has 1-3/4” hoses for both regular duty (PVC
flexhose S19947- ) and heavy duty (Reinforced r ubber
S14927-8) applications.
The vacuum motor and control are enclosed in a molded housing. Inside the housing are the vacuum motor
and blower. The motor uses a separate source of cooling air, independent of the warm filtered air, to assure
cool operation. The motor also uses long life carbon
brushes that can be replaced should they ever wear
out. On top of the housing are the power on/off/auto
rocker switch, adjustable rotary knob to set the automatic shut off delay time after welding stops, a full filter
indicator light to signal when the filter needs changing,
a pilot light to indicate that the power switch is in the
“auto” mode, and an area designed to accept the work
cable so the unit can sense welding current in the
cable.
The sheet metal filter cabinet is a non-pressurized cabinet. All the vacuum air flow passes through the totally
enclosed disposable filter and out the top of the cabinet through a sound trap. This means that the cabinet
can be drilled and mounted more permanently, as long
as the fasteners don’t puncture the cardboard filter
box. The filter can be removed from the cabinet without tools, thrown away as a unit, and a new one
installed in one or two minutes. Because the filter
media is totally enclosed, the user will not come in contact with the collected matter. The filter life varies
based on the electrode and welding parameters used.
The filter efficiency is 99.7%.
At the opposite end of the filter cabinet from the vacuum is the sheet metal spark trap and inlet pipe. The
spark trap can be removed without tools, emptied, and
replaced in about a minute.
Connection to Power Supply and
Welding Power Source
The Magnum X-Tractor 1GX vacuum source is shipped
from the factory with a standard grounded 115 volt plug
attached to the end of the 16.4 ft. (5 meter) long input
power cord. This plug can be mated to any 115V/50/60
Hz supply, either in the wall or the auxiliary receptacles
provided on some welding power sources.
WARNING
A-3
INSTALLATION
MAGNUM X-TRACTOR 1GX
A-3
In order to take advantage of the automatic stop/start
feature of the K173-2, the work cable from the power
source needs to be routed through the sensor located
at the motor end of the vacuum source. This sensor, or
cable holder, is located on top of the plastic motor
housing and has two bristle brushes on it which keep
the cable in place. For low current welding applications, the work cable may need to be routed through
the cable holder twice to assure 100% performance of
the sensor.
Connection to the Gun and Cable
Assembly
The hose adapter supplied will mate with any 1-3/4”
(45 mm) exhaust hose. Lincoln Electric has 1-3/4”
hoses for both regular duty (PVC flexhose S19947- )
and heavy duty (Reinforced rubber 14927-8) applications. Simply connect the hose adapter to the hose
and connect the adapter to the K173-2. Do the same
at the other end of the hose with the gun or suction
head being used.
Tighten the hose clamps to keep the hose in place.
Locating the Vacuum Source
Because of its size and weight, the X-Tractor 1GX can
be located almost anywhere in the work area. Since
only particulate matter is filtered out of the air and
because the unfiltered gases may contain odors, it is
recommended that the vacuum be placed away from
the user and other personnel as far as conv enient within the constraints of the hoses and cables.
The filter cabinet of the 1GX is not pressurized, so it is
possible to drill holes in the sheet metal box without
affecting performance. This means that a more permanent mounting can be achieved by bolting or screwing the vacuum to a power source or other nearby
equipment. If this type of mounting is desired:
a)Physically check that the vacuum will fit in
the desired location, and that the spark trap
and filter cartridge can still be maintained
after the installation. This may require that a
special spacer or washer be made to keep
the vacuum spaced away from the other
equipment.
b)Remove the spark trap, filter cartridge, and
blower/motor assembly from the cabinet.
c)Carefully remove the panel from the power
source or other equipment that the vacuum
will be mounted to, f ollowing all warnings and
instructions provided with that equipment.
d)Mark and drill both the vacuum cabinet and
the other panel for the fasteners to be used.
e)Fasten the cabinet to the mating panel, using
any spacers if they are required. Carefully
choose fasteners with flat heads or other low
type head so they don’t interfere inside the
vacuum cabinet with filter installation.
f)Carefully reassemble and connect both the
power source (or other equipment) and the
vacuum unit.
B-1
OPERATION
B-1
Read and understand this entire section before operating your Magnum X-Tractor 1GX.
SAFETY INSTRUCTIONS
Do not attempt to use this equipment until you have
thoroughly read all operating and maintenance manuals supplied with your equipment and any related
welding machine it will be used with. They include
important safety precautions, operating and maintenance instructions and parts lists.
ELECTRIC SHOCK can kill.
•Do not touch electrically live parts such
as output terminals or internal wiring.
•Insulate yourself from the work and
ground.
•Always wear dry insulating gloves.
------------------------------------------------------------------------
WELDING SPARKS can cause fire or
explosion.
•Keep flammable material away.
•Do not weld upon containers which
have held combustibles.
------------------------------------------------------------------------
ARC RAYS can burn.
•Wear eye, ear and body protection.
------------------------------------------------------------------------
Only qualified personnel should operate this equipment.
ADDITIONAL SAFETY PRECAUTIONS
Always operate this equipment with the filter installed
and covers in place as these provide maximum protection from moving parts and insure proper vacuum operation and cooling air flow.
OPERATING INSTRUCTIONS
The 1GX vacuum can be operated in either the “On”or
“Auto” mode by selecting the desired operation at the
rocker switch on the motor housing. In the “On” position, the vacuum will be on continuously. In the “Auto”
position, the “Auto On” light will be illuminated but the
vacuum will only come on when the sensor detects
welding current in the cable.
NOTE:The work cable must be routed through the
cable holder on the motor housing in order for the
“Auto” feature to work.
“Auto” operation of the vacuum will reduce shop noise
when there is no welding being done. It will also
increase the life of the vacuum motor and brushes dramatically since, in semiautomatic welding, the unit will
probably be off more than 50% of the time.
When utilizing the “Auto” feature, the operator should
adjust the delay knob for the application. This knob will
allow the vacuum to continue operating from 5 to 25
seconds after welding stops. The longer delay time
should be used when:
•There is a series of very quick tack welds, so
the vacuum doesn’t keep stopping and starting.
•In applications that cause the gun to run hot,
the delay will help the gun cool off more quickly between welds.
•In very smoky conditions, the delay will help
clear out more residual fumes.
MAGNUM X-TRACTOR 1GX
WARNING
C-1
MAINTENANCE
C-1
SAFETY PRECAUTIONS
•Have a qualified technician do the maintenance
and troubleshooting work.
•Turn the equipment off before working inside the
machine.
•Remove covers only when necessary and replace
them when the maintenance requiring their
removal is complete.
•Always use the greatest care when working near
moving parts.
------------------------------------------------------------------------
Read the Safety Precautions in front of this manual and
the welder instruction manual before working on this
machine.
Keep all equipment covers and devices in position and
in good repair. Keep hands, hair, clothing and tools
away from fans and all other moving par ts when operating or repairing the equipment.
ROUTINE AND PERIODIC
MAINTENANCE
Emptying the Spark Trap
The spark trap should be emptied each time a filter is
changed, and more often when the welding conditions
cause high spatter.
a)Remove the hose from the spark trap.
b)Release the latches and pull the trap from
the filter cabinet.
c)Shake the opening of the spark trap over a
waste bin until the trap is empty.
d)Reinstall the trap and reconnect the hose.
Replacing the Filter
The filter cartridge in the Magnum X-T ractor 1GX is disposable and should last through the use of about 400
lbs.of electrode under normal solid wire GMAW conditions. The indicator light on the motor housing will light
up when the filter is in need of replacement.
EXCESSIVE AIR FILTER RESTRICTION WILL
RESULT IN REDUCED VACUUM LIFE. ALWAYS
CHANGE THE FILTER AS SOON AS POSSIBLE
AFTER THE CHANGE FILTER LIGHT ILLUMINATES.
------------------------------------------------------------------------
a)Turn off power to the vacuum.
b)Remove the hose from the spark trap.
c)Release the latches and remove the trap
from the filter cabinet.
d)Pull the filter out of the cabinet.
e)Push a new filter into the cabinet. Be sure it
is fully inserted (a small pipe inside the cabinet must be forced through the back of the
filter, so be sure to push the cartridge completely in).
f)Reinstall the spark trap and replace the hose.
Changing Motor Brushes
If the carbon motor brushes become worn out, replace
them by following the instructions provided with the
replacement brushes.
MAGNUM X-TRACTOR 1GX
WARNING
CAUTION
D-1
TROUBLESHOOTING
D-1
MAGNUM X-TRACTOR 1GX
If for any reason you do not understand the test procedures or are unab le to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
This Troubleshooting Guide is provided to
help you locate and repair possible machine
malfunctions. Simply follow the three-step
procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM
(SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the
symptom that the machine is exhibiting.
Symptoms are grouped into the following
categories: engine problems, function problems and output problems.
Step 2. PERFORM EXTERNAL TESTS.
The second column labeled “POSSIBLE
AREAS OF MISADJUSTMENT(S)” lists the
obvious external possibilities that may contribute to the machine symptom. Perform
these tests/checks in the order listed. In
general, these tests can be conducted without removing the case wrap-around cover.
Step 3. RECOMMENDED COURSE OF
ACTION
If you have exhausted all of the items in step
2. Contact your Local Lincoln Authorized
Field Service Facility.
HO W TO USE TROUBLESHOOTING GUIDE
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician
and machine operator and will invalidate your factory warranty. For your safety and to avoid
Electrical Shock, please observe all safety notes and precautions detailed throughout this
manual.
__________________________________________________________________________
WARNING
D-2
TROUBLESHOOTING
D-2
MAGNUM X-TRACTOR 1GX
Observe all Safety Guidelines detailed throughout this manual
If for any reason you do not understand the test procedures or are unab le to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
PROBLEMS
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENTS(S)
RECOMMENDED
COURSE OF ACTION
Low V acuum.
Motor won’t operate in any mode.
Motor won’t operate in “Auto” mode.
1.Be sure all tubing connections are
tight and there are no punctures in
hose.
1.Ver ify power to the unit.
2.Check motor brushes and replace
if necessary.
1.Check to see that the “Auto” light is
on.
2.Be sure that the welding “work”
cable is properly routed through the
cable holder on the vacuum motor
housing. Route the cable through
twice for lower current welding applications.
Contact your Local Lincoln Authorized
Field Service Facility for technical
troubleshooting assistance.
1
PARTS
MAGNUM X-TRACTOR 1GX
1
NOTE: This Parts Manual is provided as an informative guide only, when ordering par ts always refer to the
Lincoln Electric Parts List.
MAGNUM
X-TRACTOR 1GX
PARTS MANUAL
Code: 10204
2
PARTS
MAGNUM X-TRACTOR 1GX
2
NOTE: This Parts Manual is provided as an informative guide only, when ordering par ts always
refer to the Lincoln Electric Parts List.
P-202-K
MAGNUM X-TRACTOR VACUUM SOURCE
L8481
2-3-95K
7
8
9
10
315
5
1
11
12
6
2
4
3
PARTS
MAGNUM X-TRACTOR 1GX
3
NOTE: This Parts Manual is provided as an informative guide only, when ordering par ts always refer to the
Lincoln Electric Parts List.
Part No.
Item Description No. Req’d.
1 Filter S20000-1 1
2 Complete Motor Assembly S20000-2 1
3 Brush (To Hold Work Cable) S20000-3 1
4 Rubber Feet (3 pieces) S20000-4 1
5 Handle S20000-5 1
6 Sound Trap S20000-6 1
7 Spark Trap S20000-7 1
8 Rocker Switch (3 Position) S20000-8 1
9 Potentiometer S20000-9 1
10 Knob S20000-10 1
11 Circuit Board S20000-11 1
12 Carbon Brushes S20000-12 1
15 Exhaust Cover S20000-15 1
ITEMS NOT ILLUSTRATED
13 Hose Dia. 45mm (1.77”) x 5m (16.4 ft) long
(Standard on K173-1, Optional on K173-2) S19947-5 1
14 Hose Connector S20591-12 1
P-202-K.1
MAGNUM X-TRACTOR VACUUM SOURCE
2-22-95
WARNING
AVISO DE
PRECAUCION
ATTENTION
WARNUNG
ATENÇÃO
Spanish
French
German
Portuguese
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO
BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Do not touch electrically live parts or
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
● No toque las partes o los electrodos
bajo carga con la piel o ropa mojada.
● Aislese del trabajo y de la tierra.
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molhada.
● Isole-se da peça e terra.
● Keep flammable materials away.
● Mantenga el material combustible
fuera del área de trabajo.
● Gardez à l’écart de tout matériel
inflammable.
● Entfernen Sie brennbarres Material!
● Mantenha inflamáveis bem guarda-
dos.
● Wear eye, ear and body protection.
● Protéjase los ojos, los oídos y el
cuerpo.
● Protégez vos yeux, vos oreilles et
votre corps.
● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
● Use proteção para a vista, ouvido e
corpo.
WARNING
AVISO DE
PRECAUCION
ATTENTION
WARNUNG
ATENÇÃO
Spanish
French
German
Portuguese
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Turn power off before servicing.
● Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.
● Débranchez le courant avant l’entre-
tien.
● Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öffnen; Maschine anhalten!)
● Não opere com as tampas removidas.
● Desligue a corrente antes de fazer
serviço.
● Não toque as partes elétricas nuas.
● Do not operate with panel open or
guards off.
● No operar con panel abierto o
guardas quitadas.
● N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de
protection enlevés.
● Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in
Betrieb setzen!
● Mantenha-se afastado das partes
moventes.
● Não opere com os paineis abertos
ou guardas removidas.
WARRANTY SUPERSEDED
SEE IMWS 1
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