Lincoln Electric Magnum 100SG User Manual

Magnum®100SG

Spool Gun

The Magnum®100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. It’s easy to set up, does not require a bulky outboard adapter/power module and shares gun expendable parts with the standard MIG gun included with the Power MIG

The Magnum and experienced welders. For added protection, the Magnum cushioned carrying case. To reduce the number of expendable parts needed, this spool gun uses the same contact tips and nozzles as the standard Magnum

Visit www.lincolnelectric.com/community/projects/ to see the wide range of projects that can be built using Lincoln Electric equipment and consumables.

Processes

MIG/GMAW

100SG is a reliable, low-price aluminum welding spool gun for novice

Advantage Lincoln

models.

100SG comes with a

100L MIG gun.

ACCESSORIES

Output

Input

VDC

PRODUCTIVITY

• Lightweight at only 3.5 lbs. (1.6 Kg).

• All combinations of specified aluminum alloys and wire diameters can be fed with the same drive roll and liner assembly.

• 0.030-0.035” (0.8-0.9 mm) drive roll included.

EASE-OF-USE

• Professionally-styled, smooth exterior with ergonomic grip and balance.

• Full travel mechanical trigger can be easily felt through a welding glove.

• 10 ft (3.0 m) gun cable, control harness, and gun connector offers fast connections to the welding machine.

• No expensive gun or bulky adapter module is required.

PEACE-OF-MIND

• Uses the same tips, diffuser, and nozzles as the Magnum®100L.

• Cushioned carrying case protects the gun during storage.

• 90-days warranty on parts and labor.

TECHNICAL SPECIFICATIONS

Product Product Current/Duty Length H x W x D Net Weight

Name Number Cycle Ft. (m) Inches (mm) Lbs. (kg)

Rated Output Cable Dimension

Fast installation and set-up allows you to get

started on projects and repairs right away.

Magnum®100SG K2532-1 130A/30% 10 15.75 x 10.50 x 4.25 3.5

Spool Gun (3) (400.1 x 266.7 x 1080) (1.6)

without case or cable includes cable

Publication E12.21 11/06

www.lincolnelectric.com

A CLOSER LOOK

EXPENDABLE PARTS

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CCoonnttaacctt TTiippss::

0.030” (0.8 mm) (10-pack) KP2039-2B1

0.035” (0.9 mm) (10-pack) KP2039-3B1

Gas Diffuser KP2040-1 Gas Cone Assembly KP1938-1 Gun Tube Assembly KP2631-1 Drive Roll Assembly KP2529-2 Liner Assembly KP2632-1

SPECIFICATIONS

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Model K2532-1 Magnum®100SG Spool Gun Welding Process Aluminum GMAW (MIG), DC electrode positive

polarity with 100% argon welding shielding gas Wire Alloys Aluminum only: alloys 4043 or 5356 Wire Sizes (Diameters) Solid wire 0.030 or 0.035 inches (0.8 or 0.9 mm) Spool Size 1 lb. weight, nominal 4 inch diameter spool Rated Welding Current 130 amps at 30% for 10-minute basis and Duty Cycle Overall Weight 3.5 lbs. (1.6 Kg) with cable but without case or spool Cable Length 10 ft. (3 m) Method of Guidance Semiautomatic (manually-guided) Method of Cooling Air-cooled

WHAT'S INCLUDED

• Fully assembled K2532-1 spool gun with spring for use with alloy 5356 wire.

• 1 spool of 0.035” (0.9 mm) aluminum alloy 4043 wire.

• 3 contact tips.

• Instruction manual.

• Electrical harness with toggle switch (must be installed in welding machine).

• Cushioned carrying case.

FEATURES

• Recommended power sources: Power MIG

• 10 ft. (3.0 m) cable length.

140C, 140T, 180C and 180T.

RECOMMENDED WELDING MACHINES

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PPoowweerr MMIIGG®®:: 180T K2472-1 180C K2473-1 140T K2470-1 140C K2471-1

Great for quick projects and repairs.

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com