Lincoln Electric LT-7 User Manual

Description
Output Input
Submerged Arc
LT-7 Tractor
Submerged Arc DC Wire Feeder
The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate – only one operator is usually required. It is designed to be used with a variety of Lincoln DC constant voltage and constant current power sources. The rugged, lightweight unit permits quick movement to the next joint. Its compact size fits through small openings and confined spaces. Butt and fillet welds can be made on heavy plate or steel as light as 12 gauge (2.5mm). The LT-7 Tractor is ideal for the following applications: ship and barge building, storage tank erection, bridge deck installation, beam, girder or column fabrication, and long seams on heavy weldments.
Publication E9.70 12/03
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Processes
Advantage Lincoln
Order
TECHNICAL SPECIFICATIONS
Recommended General Options
• LT-7 Tractor feeds 3/32 to 3/16” (2.4 to 4.8 mm) solid wires, from 100 - 400 inches per minute (2.5 - 10.2 m/min) wire feed speed.
• Calibrated tractor drive adjusts travel speeds from 6 to 70 inches per minute (0.12 to 1.8 m/min).
• Vertical head lift adjuster for adjusting electrical stickout from 1/2 in. to 5 in. (12.7 to 127.0 mm).
• Weld angle is up to 50° from vertical on either side; drag angle is up to 30° from vertical.
• Control box is conveniently located on the tractor (can be mounted either left or right), eliminating the need to return to the power source for routine procedure changes.
• Exceptional tracking control and self-steering in most applications leave the operator free for quality control, joint cleaning and flux handling.
• Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience.
• Close mechanical alignment between wire and joint maximizes weld quality with no fixturing costs.
• Three-year warranty on parts and labor.
Recommended Power Sources
AUTOMATIC WIRE FEEDERS
11 5
VAC
K227-1 LT-7 Standard Model K395-1 LT-7 Track Model
Wire Feeder Control Cable Extensions, Adapter Cable, Linc-Fill™ Attachments, Horizontal Fillet and Lap Adapter Kit, Flat Fillet Adapter Kit, Butt Seam Guide Kit, Track Conversion Kit, Tiny Twinarc
®
Adapter Kit, Track Section, Flux Screen, Magnetic Flux Screen Separator, Concentric Flux Cone Assembly
Required Options
Control Cable, Weld Power Cable, Contact Nozzle Assembly
CV-655, DC-600, DC-655, DC-1000, DC-1500
Wire Feed Wire Size Range Dimensions Net
Product Product Input Rated Output Speed Range Solid H x W x D Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg)
LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16” 27.5 x 33 x 14 120
Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)
LT-7 K395-1
water cooling)
130
Track (59)
Track Model Shown
LT-7 Tractor
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A CLOSER LOOK
REQUIRED OPTIONS
PERFORMANCE
• Solid-state control system precisely regulates procedures for reliable starting and economical welding.
• Automatic compensation for input voltage and tractor loading variations.
• Function lights built into the solid-state printed circuit boards aid troubleshooting to minimize down time.
• Cross seam adjuster speeds setup and lets operator track irregular joints while welding. Adjustment range is 3-1/8 in. (79 mm) with clamp and 2-1/2 in. (63 mm) with handwheel.
• To perform a curved weld, the minimum diameter can be as small as 10 ft. (3.0m) for an inside weld and 13 ft. (3.9m) for an outside weld.
• To perform an inside circumferential weld, the minimum inside diameter that can be welded is approximately 5 ft. (1.5m).
QUALITY AND RELIABILITY
• Three-year warranty on parts and labor.
• Manufactured under a quality system certified to ISO 9001 requirements.
• Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding.
FEATURES
• Quick, easy installation of optional guides for different joints.
• Reel holds 60 lb. (27.2 kg) solid wire coils.
• Flux hopper capacity of 15 lbs. (6.8 kg). Includes a manual flux flow rate control valve and can be mounted at four locations to the left or right.
• Continuous Vertical Adjustment: 1-1/2” (38 mm) handweel variation for ESO (electrical stickout).
• Travel clutch operates from either side of the tractor.
456
WELD POWER CABLES
CONTROL CABLES
Description Order No.
Wire Feeder Control Cable K1822-25 - 25 ft. (7.6m)
Wire Feeder Control Cable Extensions K1797-25 - 25 ft. (7.6m)
K1797-50 - 50 ft. (15.2m)
Adapter Cable for Control Cable K1798 to Terminal Strip Power Sources
Order No. Description
K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0m) K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6m) K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2m) K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5m)
456
CONTACT NOZZLE ASSEMBLIES
Description/Diameter Wire Order No.
Submerged Arc:
3/32” (2.4 mm) K231-3/32 1/8” (3.2 mm) K231-1/8 5/32” (4.0 mm) K231-5/32 3/16” (4.8 mm) K231-3/16
Positive:
3/32 - 1/8” (2.4 - 3.2 mm) K148A 3/32 - 3/16” (2.4 - 4.8 mm) K148B
Linc-Fill™ Attachments for Positive Contact Nozzle Asbly
Extension for K148 3/32” (2.4 mm) K149-3/32 1/8” (3.2 mm) K149-1/8 5/32” (4.0 mm) K149-5/32
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