Lincoln Electric LN-8, LN-9 User Manual

Page 1
11 5
VAC
LN-8 and LN-9
Semiautomatic Wire Feeders
SEMIAUTOMATIC WIRE FEEDERS
Output
he LN-8 and LN-9 are semiautomatic wire feeders providing
Solid state control compensates for wire drag and input line variations
o maintain accurate wire feed speed. These wire feeders are easy to
t use with a quick release gun and cable connection for easy set up, and large wire feed and voltage control knobs that are easy to adjust with gloved hands.
Processes
Flux-Cored, Submerged Arc
Advantage Lincoln
• Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls.
• Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding.
• Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed.
Input
N-8
L
N-8 and LN-9
N-9
L
• Standard digital meter can be set to read volts, inches or meters/minute on the LN-9.
• Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures.
• Three-year warranty on parts and labor. Two-year extended warranty available in the U.S.
L
hown with options.
s
TECHNICAL SPECIFICATIONS
Wire Feed Wire Size Dimensions Net
Product Product Input Output Capacity Speed Range Range H x W x D Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg)
Cored Solid Hardfacing
LN-8 K297 115 VAC 600A @ 60% 50-600 .045-.120 .040-3/32 7/64 10.9 x 9.8 x 9.6 36
50/60 Hz (1.3-15.2) (1.2-3.0) (1.0-2.4) (2.8) (227 x 248 x 244) (16.2)
LN-9 K357-1 11.5 x 11.3 x 11.5 42
(292 x 287 x 292) (19)
Publication E8.30 08/08
www.lincolnelectric.com
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A CLOSER LOOK
FEATURES
• Large wire feed speed and voltage controls that are easy to adjust with gloved hands.
• Can be boom mounted or use optional Universal Wire Reel Stand, Casters, and/or Swivel Platform and mount on power source for extra versatility.
Key Controls
A) Lockable Control Panel Cover B) Digital Meters on LN-9 C) Voltage Control D) 2-Step Trigger Interlock E) Amperage Control F) Gun Trigger Connector G) Wire Feeding Direction Switch
C
• Compatible with many Lincoln Electric power sources including the CV-400, CV-655, DC-400, DC-600, DC-655, Ranger
®
250, Classic®300, Ranger®305, Vantage®300, Vantage®500, and Air Vantage®500.
• Optional burnback kit provides adjustable delay of power source output shut off to prevent the electrode from sticking in the weld metal when using high wire feed speeds.
LN-8
B
LN-9
A
REQUIRED OPTIONS
DRIVE ROLL AND GUIDE TUBE KITS
Steel Wire Sizes LN-8 and LN-9
Solid Wire:
.040, .045 - .052 (1.0 - 1.4 mm) KP502-052 1/16 (1.6 mm) KP502-1/16
Cored Wire:
.045 - .052 (1.0 - 1.4 mm) KP502-052C 1/16 - .062 (1.6 mm) KP502-1/16C 7/64 - .120” (2.8 - 3.0 mm) KP502-120
Solid or Cored Wire:
.068 - 3/32” (1.7 - 2.4 mm) KP502-3/32
Hardfacing:
7/64” (2.8 mm) KP502-7/64H
G
D
E
F
CONTROL CABLES
Cable Type Description
Wire Feeder Control Cable
K1820-10 Male 9 pin to female 14 pin
Wire Feeder Control Cable Extensions
K1797-10 - 10 ft. (3.0 m) Male 14 pin to female 14 pin K1797-25 - 25 ft. (7.5 m) K1797-50 - 50 ft. (15.2 m) K1797-100 - 100 ft. (30.4 m)
WELD POWER CABLES
Order No. Description
K1840-10 Twist-Mate K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)
[2]
to Lug, 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m)
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LN-8 and LN-9
Page 3
RECOMMENDED OPTIONS
®
agnum
M
K126 Innershield
00 shown
4
®
Gun shown
GUN & CABLE ASSEMBLIES
Magnum®Gas-Shielded Gun and Cable Assemblies
Available 200-550 amps, air­cooled, gas-shielded welding guns.
See publication E12.10
Magnum®Self-Shielded Gun and Cable Assemblies
Available 250-600 amps.
See publication E12.110
Magnum®Submerged Arc Gun
Rated 600 amps, 15 ft. (4.5 m) cable. Order K113-1 for 5/64” (2.0 mm) electrode size Order K113-2 for 3/32” (2.4 mm) electrode size
Mechanized SAW Gun
Rated 600 amps, for 5/64 and 3/32” (2.0 and 2.4 mm) solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile.
Order K114
GENERAL OPTIONS CONT.
Swivel Platform
Mounts to the lift bail on the power source and bottom of the K1524-1. Wire feeder may be lifted off if needed. Compatible with Light Duty Caster Kit. Includes “lazy susan” parts tray.
Order K1557-1
Insulated Lift Bail
Allows the entire wire feeder to be hung from a crane or hook. Use with K1524-3.
Order K1555-1
®
50-60 lb. Readi-Reel
Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln®electrode to 2” (51mm) spindle.
Order K438
22-30 lb. Readi-Reel®Adapter
Adapts 22-30 lb. (10-14 kg) Lincoln®Readi-Reels®of electrode to 2” (51mm) spindle.
Order K363P
Adapter
Flux Cone
Fits K113 submerged arc guns for welding without the Continuous Flux Feed Tank Assembly.
Order K119
GENERAL OPTIONS
Universal Wire Reel Stand
For use with Lincoln®10-60 lb. (4.5-27.2 kg) wire packages that use a 2” (51 mm) spindle. Hole in stand fits over lift bail.
Order K1524-3
Light Duty Caster Kit
Mounts to the K1524-3 wire reel stand. Allows for easy movement of wire feeder.
Order K1556-1
50-60 lb. Coil Adapter
Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln®electrode to 2” (51 mm) spindle.
Order K1504-1
14 lb. Innershield®Coil Adapter
Permits 14 lb. (6 kg) Innershield electrode coils to be mounted on 2” (51 mm) O.D. spindles.
Order K435
8” O.D. Spool Adapter
For small spools. Permits 8” (200 mm) O.D. spools to be mounted on 2” (51 mm) O.D. spindles.
Order K468
Plastic Wire Cover
Plastic enclosure for wire packages. Order K1634-1 for 30-40 lbs. (13.6-19.9 kg) Order K1634-2 for up to 60 lbs. (27.2 kg)
®
[3]
LN-8 and LN-9
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Page 4
RECOMMENDED OPTIONS
GENERAL OPTIONS, CONT.
Control Cable to Terminal Strip Adapter
Connects 14-pin control cable to power sources with terminal strip.
Order K1798
GENERAL OPTIONS, CONT.
Continuous Flux Feeding Tank Assembly
For submerged arc welding. Includes air filter, pressure regulator, gauge, tank, 18 ft. (5.4 m) flux hose, funnel and lift bail
Gas Solenoid Kit
Includes solenoid valve and
assembly to mount wire feeder.
Order K320
mounting bracket.
Order K437 (below code 9132) Order K425 (above code 9131)
Undercarriage
Includes mounting frame, front casters, rear wheels and handle
Wire Feed Speed Meter Kit
Contains an analog meter which indicates welding voltage and wire
for hand towing. For use with Wire Reel Stand.
Order K163
feed speed directly on a 0-60 volt scale.
Order K261
Squirtmobile
Self-propelled trackless carriage carriers K114 Mechanized SAW
Burnback Kit
Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds.
Gun on long welds for automatic welder economy without high fixtures costs. Requires a K161 Power Pack to drive unit.
Order K62
Includes a cold inch switch.
Order K202
Mechanized Hand Travel Unit
Carries the K114 Mechanized
Dual Procedure Kit
Allows the use of two welding procedures with one gun. Procedures can be changed by the flick of the switch – even while welding. For LN-9 only
Order K319
SAW Gun along the joint at a preset travel speed to help the operator make better welds 10% to 25% faster than with manual travel. Speed range is 7-60 ipm (0.2-1.5 m/min). Requires a K161 Power Pack to drive unit.
Order K110
Magnetic Flux Screen Separator
For submerged arc welding. Removes foreign magnetic particles from reused flux.
Order K58
Power Pack
Includes travel mag-amp circuit required when using either a Squirtmobile or Mechanized Hand Travel Unit with a K114 SAW gun.
Flux Screen
For submerged arc welding. Removes large particles from reused flux. Includes air-driven
Mounts near power source. Connect to the power source for input power. 50 ft. (15 m).
Order K161-50
vibrator.
Order K310
Portable Digital Wire Feed
Speed Meter Wire Reel and Flux Tank Assembly
Includes flux tank, undercarriage, and reel and brake assembly in open shroud.
When clamped on an exposed
section of continuously fed
electrode, unit reads wire feed
speed in inches per minute.
Order K283 Order K305
The business of The Lincoln Electric Company®is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
C U S T O M E R A S S I S T A N C E P O L I C Y
TH E LI N CO L N EL EC T RI C CO M PA N Y
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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