Lincoln Electric L12810-3, L12810-1, L12810-4, L12810-5, L12810-2 User Manual

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X-Tractor 3A, 5A & 8A
Welding Fume Extractor
Lincoln’s self contained X-Tractor units are specifically designed for the removal and filtration of welding fume. They feature a high vacuum, low volume system with an automatic self-cleaning filter system. They are suitable for heavy duty welding applications and continuous use, powered by three phase AC motors.
These units are designed to supply suction for up to 8 fume guns or 5 suction heads. Air enters the system through a connection on the rear side of the machine. It then passes through the filter and the fume particles are captured in the filter media. The air then passes through the blower and exits through an internal silencer. A timer signals a pulse of compressed air that loosens the particulate from the outside surface of the filter so that it falls to the bottom of the particulate bin canister.
ENVIRONMENTAL SYSTEMS
Processes
Stick, TIG, MIG, Flux-Cored
Advantage Lincoln
• Integrated automatic filter cleaning
• Automatic operation capability using wire feeder trigger signal
• For 1 to 8 operators simultaneously
• Used as a stationary or mobile installation
• Rugged design for industrial use and impact resistance
• Large range of accessories available
• Compact design for easy installation in narrow spaces
X-Tractor 3A 13
X-Tractor 5A 35
X-Tractor 8A 58
Note: Number of extraction nozzles/fume guns that can be connected to each system is directly related to the overall lengths of duct and flex hose used for connection.
Base Unit Includes
• Extraction Unit
• Filter Cartridge
• Automatic Filter Cleaning System
TECHNICAL SPECIFICATIONS
Product Product Input H x W x D Net Weight
Name Number Power CFM mm (in.) kg (lbs.)
X-Tractor 3A L12810-1 230/3/60 165 1118 x 711 x 762 75
L12810-2 460/3/60 (44 x 28 x 30) (165)
X-Tractor 5A L12810-3 230/3/60 285 1397 x 711 x 838 129
L12810-4 460/3/60 (55 x 28 x 33) (285)
X-Tractor 8A L12810-5 230/3/60 475 1397 x 711 x 1118 215
L12810-6 460/3/60 (55 x 28 x 44) (475)
• Internal Compressed Air Regulator
• Automatic Operation Connection
• Starter/Overload Switch
Dimensions
Publication E13.19 3/08
www.lincolnelectric.com
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A CLOSER LOOK
Automatic Filter Cleaning
The cleaning timer system is factory preset, but can be adjusted based on the welding application and usage amounts.
The system consists of a holding tank with compressed air, a solenoid value and a timer mounted directly on the solenoid valve. The tank is filled with compressed air, the solenoid value opens at intervals set by the timer, and compressed air is blown into the filter from the clean side. Particulate stuck on the outside of the filter, drops off and into a dustbin. The tank is then again filled with compressed air, awaiting the next cycle. This cycle can be turned off by placing the filter cleaning switch on the front panel in the OFF position.
Automatic Operation
The extraction unit can be operated in an automatic mode, where the extraction system will operate based on the welding machine status. Using an electromechanical relay circuit (provided by the customer) the welding machine trigger voltage can be used to operate a relay circuit which would be connected to the automatic operation circuit of the extraction system. This provides extraction demand only when welding is taking place.
Off-Line Filter Cleaning
In addition to the automatic cleaning function, there is also a built in off-line cleaning function that operates the cleaning system when the machine is shut down. When the unit is shut off, the signal to the cleaning system solenoid is delayed by an additional timer placed inside the cabinet. The timer extends the cleaning signal in order to operate more cleaning cycles after the extraction is shut down. Inside the filter container there is a backflow damper that closes the inlet in order to avoid particulate re-entrance in the duct/hose system.
Shown: Front view
Shown: Back view
Easy-Duct System
The Easy-Duct system is specially designed for a leak-proof, simple installation for up to 8 connection points. The duct system is designed specifically to the layout of the welding facility. The engineering behind the design takes into account welding facility layout, the number of welding stations, welding processes, physical obstacles and overall duct lengths to maintain specific airflow characteristics and provide an efficient and effective solution. A requirement is a facility layout that will show workplace locations, obstacles and extraction equipment location. The duct system consists of a metal duct and related accessories to build an extraction system for all types of welding environments.
High Vacuum/Low Volume System
High vacuum welding fume extraction systems utilize higher pressure of 70-90” WG and low volume of 50-100 CFM with an air speed of 4000­5000 ft/min. The air handling configuration of high vacuum equipment allows the use of small diameter rigid duct and small diameter flexhose to easily reach extraction points. It is perfect for applications such as short welds when using fume suction nozzles or larger fixture welding using integrated fume extraction guns. This process is designed for close proximity source extraction from 2-4” to the welding source.
Since the hoses and suction nozzles are smaller than those of low vacuum systems, it is much easier to carry the fume gun, extraction nozzle and/or flex hose into confined spaces depending on the type of welding, base material, consumable used, and length of time. The mobility of the suction devices allows the main filter unit to be kept at a central location. Due to the low air volume (CFM) extracted, make-up air and negative room air pressures are kept to a minimum when exhausting outside the facility.
Shown: Distribution & Shutoff Valves
Shown: Easy-Duct System
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X-Tractor 3A, 5A & 8A
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RECOMMENDED OPTIONS
GENERAL OPTIONS
Aluminum Suction Nozzles with Magnetic Mounting
Includes S20591-7 adapter for 1-3/4" (45 mm) hose. Best capture distance: ~1-1/2" (38 mm). Order K639-1 for SHM-300 Nozzle - 300 mm (12") Order K639-2 for SHM-400 Nozzle - 400 mm (16") Order K639-3 for SHM-500 Nozzle - 500 mm (20")
SHMS-400 Low Noise Nozzle
400 mm (16") aluminum suction nozzle with magnetic mounting. Includes S20591-7 adapter for 1-3/4" (45 mm) hose. Best capture distance: ~1-1/2" (38 mm).
Order K639-4
SHFA Flat Suction Nozzle
150 mm (6") Aluminum suction nozzle with 20" (500 mm) flexible steel hose and magnetic mounting. Includes adapter for 1-3/4" (45 mm) hose. Best capture distance: < 4" (100 mm).
Order K639-5
KT
N
K2389-3
KC
N
K2389-4
EN 40 Extraction Nozzle
The EN 40 nozzle is designed for stick electrode applications. With its L-shaped tube and an elongated slotted opening, the EN 40 nozzle is designed to coincide with the time it takes the welder to use one stick electrode. This design alleviates the welder from having to continuously reposition the nozzle. Magnetic mounting stand included.
Order K2389-6
Gun Mounted Nozzle Kit
Nickel plated brass nozzle slips over the gun’s gas nozzle and secures with screw. Includes a total of 16 ft. (5 m) of hose and all necessary adapters including SS-3245 for connection to 1-3/4" (45 mm) hose.
Order K639-20
Nozzle Kits
The NKT and NKC nozzle kits provide extraction capacity to standard welding torches. The NKT kit is for mounting the extraction hose on top of gun. The NKC kit is for circular extraction. Note: guns not included.
Order K2389-3 for NKT Order K2389-4 for NKC
UNM Suction Nozzle for Heavy Smoke
200 mm (8") Aluminum suction nozzle with magnetic mounting. Includes S20591-7 adapter for 1-3/4" (45 mm) hose. Best capture distance: < 4" (100 mm).
Order K639-6
SHMT Round Suction Nozzle
90 mm (3.6") Suction nozzle with 13" (330 mm) flexible steel hose and magnetic mounting. Includes S20591-8 adapter for
Hoses
Flexible hoses in PVC with internal steel spiral spring. Fits directly on adaptors and available in different lengths.
Contact Lincoln Electric Sales Office
Adapters
Connects easily and prevent leakages in extraction system and damaged hoses.
Contact Lincoln Electric Sales Office
1-3/4" (45 mm) hose. Best capture distance: < 4" (125 mm).
Order K639-14
Fume Guns
To extract welding fumes, Lincoln Electric's X-Tractor 250FG, 340FG, and 500FG fume
EN 20 Extraction Nozzle
The EN 20 nozzle is designed for a wide array of welding applications. With its funnel extraction opening and magnetic mounting
guns, can be connected to the X-Tractor 1GC and its extraction hose.
For X-Tractor 250FG, 340FG, 500FG Contact Lincoln Electric Sales Office
stand, it gives the welder a greater amount of versatility.
Order K2389-5
The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
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X-Tractor 3A, 5A & 8A
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X-TRACTOR 3A, 5A & 8A ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
tractor 3A: L12810-1: 230/3/60
X
tractor 5A: L12810-3: 230/3/60
X
Xtractor 8A: L12810-5: 230/3/60
ENERAL OPTIONS
G
SHM-300 Nozzle K639-1 SHM-400 Nozzle K639-2
HM-500 Nozzle K639-3
S SHMS-400 Low Noise Nozzle K639-4 SHFA Flat Suction Nozzle K639-5
NM Suction Nozzle for Heavy Smoke K639-6
U
HMT Round Suction Nozzle K639-14
S EN 20 Extraction Nozzle K2389-5 EN 40 Extraction Nozzle K2389-6 Gun Mounted Nozzle Kit K639-20
KT Nozzle Kits K2389-3
N
KC Nozzle Kit K2389-4
N Hoses Contact Lincoln Electric Sales Office Hose Adaptors Contact Lincoln Electric Sales Office
ume Guns
F
L12810-2: 460/3/60
12810-4: 460/3/60
L
L12810-6: 460/3/60
Contact Lincoln Electric Sales Office
TOTAL:
Environmental Systems Family
High & Low
Vacuum Solutions
For further information, contact Lincoln Electric’s Automation team at:
automation@lincolnelectric.com or call 888.935.3878
The business of The Lincoln Electric Company®is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
C U S T O M E R A S S I S T A N C E P O L I C Y
THE LINCOL N E L E C T R I C COMPA NY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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