Page 1
ETHERNET/DEVICENET MODULE AND
RETURN TO MAIN MENU
COMMUNICATION INTERFACE MOUNTING
IM840-A
MAY, 2008
For use with machines having Code Numbers:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
K2207-2
K2436-1
K2207-2
K2436-1
INSTALLATION AND OPERATION GUIDE
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
Page 2
i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
i
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
____________________________________________________
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in
position
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
1.c. Do not add the fuel near an open flame
welding
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
and in good repair.Keep hands, hair, clothing and
to perform required maintenance. Remove
1.f. Do not put your hands near the engine fan.
Do
idler by pushing on the throttle control rods
while the engine is running.
arc or when the engine is running.
not attempt to override the governor or
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning
the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
Mar ʻ95
Page 3
ii
SAFETY
ii
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.
3.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.
5.c.
Do not weld in locations near chlorinated hydrocarbon
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturerʼs instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employerʼs safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
vapors
AUG 06
to
Page 4
iii
SAFETY
iii
WELDING and CUTTING
SPARKS can
cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
the welding sparks from starting a fire.
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturerʼs
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturerʼs recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention
During Welding, Cutting and Other Hot Work”, available
from NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma
022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Jan, 07
Page 5
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A LʼArc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à lʼélectrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien sʼisoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans lʼeau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode sʼapplicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de nʼimporte quelle partie
du corps.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où lʼon pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque dʼincendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque dʼincendie.
8. Sʼassurer que la masse est connectée le plus prés possible
de la zone de travail quʼil est pratique de le faire. Si on place
la masse sur la charpente de la construction ou dʼautres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer
des risques dʼincendie ou dʼechauffement des chaines et des
câbles jusquʼà ce quʼils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
dʼopérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de lʼarc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
3. Un coup dʼarc peut être plus sévère quʼun coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi quʼun verre blanc afin de se protéger les yeux du rayonnement de lʼarc et des projections quand on soude ou
quand on regarde lʼarc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
lʻarc.
c. Protéger lʼautre personnel travaillant à proximité au
soudage à lʼaide dʼécrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de lʼarc de
soudage. Se protéger avec des vêtements de protection libres
de lʼhuile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
lʼélectricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, Iʼinstallation et lʼentretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à lʼinterieur de poste, la debrancher à lʼinterrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
Mar. ʻ93
Page 6
Thank You
vv
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customerʼs particular purpose,
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any
warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com
for any updated information.
CUSTOMER ASSISTANCE POLICY
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
Page 7
vi
TABLE OF CONTENTS
Page
Installing K2207-2 .........................................................................................................Section A1
Module Installation Instructions. ...........................................................................................A-2
Ethernet / DeviceNet Module Setup .....................................................................................A-2
Board Setup .........................................................................................................................A-3
Complete Board Installation .................................................................................................A-3
Installing K2436-1 .........................................................................................................Section A4
Mounting Communication Interface to (Power Wave 355M)................................................A-5
Mounting Communication Interface to (Power Wave F355i)................................................A-6
Mounting Communication Interface to (Wall Mounting) .......................................................A-7
Board Setup .........................................................................................................................A-7
Complete Board Installation .................................................................................................A-7
Software Installation .................................................................................................................A-8
Software Installation .............................................................................................................A-9
Devicenet Network Installation .............................................................................................A-9
Ethernet Cable Installation ...................................................................................................A-9
Connect PC to Power Wave.................................................................................................A-9
Devicenet Software Settings........................................................................................A-9,A-10
Ethernet Software Settings.................................................................................................A-11
DeviceNet Mac ID – ON=1, OFF =0: (Table 3) .................................................................A-12
Ethernet Module Board Figure A.3.....................................................................................A-13
LED Information .................................................................................................................A-13
________________________________________________________________________________
Trouble Shooting............................................................................................................Section B
How To Use Troubleshooting Guide .....................................................................................B-1
Troubleshooting Guide............................................................................................B-2 Thru B-7
________________________________________________________________________
Parts Pages ................................................................................................................P-519 Series
________________________________________________________________________________
vi
Page 8
A-1
A-1
INSTALLING
K2207-2
ETHERNET / DEVICENET MODULE
Page 9
A-2
INSTALLATION
A-2
MODULE INSTALLATION INSTRUCTIONS
Ethernet / DeviceNet Module Quick Start Guide
REQUIRED TOOLS
3/8 Wrench or nut Driver
Short Phillips Screw Driver
OPTIONAL TOOLS
Serial Cable (Radio Shack Cat. Number. 26-269)
Microsoft Windows compatible computer
ETHERNET/DEVICENET MODULE SETUP
This guide covers the setup and installation of the
EtherNet/DeviceNet module.
• The setup and installation of the module.
• The installation of the software on a PC.
• The serial connection between the Power Wave and
the PC (for intial setup only).
• How to connect the Power Wave to an Ethernet network.
• How to configure the Power Wave to communicate
over an Ethernet network.
POWER WAVE SETUP
WARNING
• ELECTRIC SHOCK CAN KILL.
• Do not touch electrically live part
or electrode with skin or wet clothing.
• Insulate yourself from work and
ground.
• Disconnect the input power from
the Power Wave.
------------------------------------------------------------------------
Locate the hardware bags and review their contents.
Some items in the small HARDWARE BAG will not be
used. Some Items in the Large bag may or may not
be used unless a Wire Drive Interface Module is
installed. See the following instructions.
ITEMS CONTAINED IN THE SMALL HARDWARE BAG
Rubber Ring (1)
Locknut (6)
Plastic LED lens (1)
ITEMS CONTAINED IN THE LARGE BAG
4 pin to 4 pin
connector (1)
bulkhead
Ethernet
connector (1)
Locate the Communication Interface Module decal on
the top door assembly. Remove the portin reads
“optional” apply the Ethernet / DeviceNet decal as
shown in the DECAL MOUNTING detail below.
4 pin to 6 pin
connector (1)
CAT5 cable (1)
Fold out, break
Ethernet
and discard.
Decal
DECAL MOUNTING
Remove the screws in the door assembly. Lower door
as shown in Figure A-1. Do not lean against the door
assembly during installation, hinge damage may
DO
NOT
OVERTIGHTEN
NUT
LOCKNUTS
occur.
5
INSTALL WITH
KEY TO THE
RIGHT SIDE
J16
4-pin to 6-pin
interconnect
J73
Ethernet Bulkhead
Connector
DETAIL
4
Self-tapping
screw (4)
#10 hardware
(washer, lockwasher, nut)
(1 each)
ETHERNET / DEVICENET MODULE
2
FIGURE A-1
1
RUBBER RING
THIS SIDE
3
Page 10
A-3
Install the DeviceNet bulkhead connector by removing
the plastic plug covering the circular hole (ITEM 4) in
the front lower panel assembly. Install the 5-pin connector and mounting plate over the mounting studs as
shown in detail. Fasten with two of the supplied lock
nuts.
Install the Ethernet bulkhead connector by removing
the plastic plug covering the circular hole (ITEM 5) in
the front panel assembly. Locate the EtherNet bulkhead connector. Remove the nut off the back of the
bulkhead connector and assemble it in the hole (connector from bottom, nut from top, do not over tighten).
Plug the CAT5 cable into the bulkhead connector.
Place the Ethernet / DeviceNet Interface Module
(ITEM 1) onto the self-clinching studs in the position
shown in figure A-1.
Fasten the module to the door assembly using three
of the supplied lock nuts (ITEM 2).
Install the plastic LED lens through the open hole in
the front of the door assembly and roll the rubber ring
onto lens from the rear of the door assembly (ITEM 3).
INSTALLATION
A-3
BOARD SETUP
DeviceNet Baud rate: The default Baud rate is 125K.
If another Baud rate is desired, reference table 1 in
and set switches 1 and 2 of bank S2. Every device on
a DeviceNet network must have the same Baud Rate.
DeviceNet Baud Rate (Table 1)
Switch 1 Switch 2 Baud Rate
Off Off 125K
On Off 250K
Off On 500K
On On Programmable Value
DeviceNet MAC ID: The default MAC ID is 62. Every
device on the DeviceNet network should have a
unique ID. If another MAC ID is desired, refer to Table
3 of this quick start guide/ to set switches 3 through 8
of bank S2.
COMPLETE BOARD INSTALLATION
• Close door assembly being careful to avoid cutting
or pinching any wires.
• Reinstall the screws in door assembly.
Seat the status LED into the lens from the rear of the
door assembly.
When Wire Drive Interface Module is not installed,
use Figure A-1, locate the 4-pin to 6-pin interconnect.
Insert the interconnect between J73(4-pin) Figure A-1
on the Ethernet module and J16(6-pin) in the machine
harness. Discard the 4-pin to 4-pin interconnect and
proceed to board setup.
When Wire Drive Interface Module is installed, use
Figure A-2, locate the 4-pin to 4-pin interconnect.
Insert the interconnect between J73 (4-pin) Figure A-2
on the Ethernet module and J81 (4-pin) on the Wire
Drive Interface Module. Discard the 4-pin to 6-pin
interconnect.
J73
4-pin to 4-pin
interconnect
J81
• Re-apply power and verify the appropriate status
lights on the Power Wave are green. Discard any
remaining hardware.
SOFTWARE INSTALLATION
• See SOFTWARE INSTALLATION Section.
FIGURE A-2
ETHERNET / DEVICENET MODULE
Wire Drive
Module
Page 11
A-4
A-4
INSTALLING
K2436-1
ETHERNET / DEVICENET MODULE (COMMUNICATION INTERFACE MOUNTING)
Page 12
A-5
INSTALLATION
A-5
MOUNTING COMMUNICATION INTERFACE TO THE POWER WAVE 355M
(See Figure A-4)
1. Turn OFF input power to the Power Wave.
2. Loosen
Power Wave 355M. BE CAREFUL NOT TO
REMOVE THE SCREWS – THE DIVIDER PANEL
INSIDE THE POWER WAVE MAY SHIFT, CAUSING DIFFICULTY IN REPLACING THE SCREWS.
3. Place the mounting bracket included with the
Communication Interface over the loosened screws
on top of the Power Wave 355M. The top four keyholes in the bracket should align with the screws in
the wraparound. (See Figure A-3)
the 4 wraparound screws on the top of the
FIGURE A-3
POWER WAVE 355M
MOUNTING SLOTS
9. Place the self-tapping screws included with the
Communication Interface into the holes on the
sides of the Interface and the Bracket and tighten to
secure the assembly.
10. Attach the 5-pin Control Cable included with the
Communication Interface to the mating ArcLink
(IN) cable connector on the back of the Interface.
The connector to be used on the Interface is the
one with the threaded collar attached to the cable
connector.
11. Route the Control Cable underneath or along the
side of the Power Wave 355M to the front of the
power source and connect the Control Cable to
the mating receptacle on the front of the Power
Wave 355M.
12. The Communication Interface mounting is com-
plete.
13. See BOARD SETUP at the end of this Installation
Section.
FIGURE A-4
4. Pull the bracket toward the back of the Power Wave
355M to engage the keyhole slots with the screws.
5. Retighten the screws to secure the Mounting
Bracket.
6. Place the Communication Interface onto the
Mounting Bracket by lining up the slots along the
bottom with the tabs on the Bracket. The
Communication Interface should be oriented such
that the cable connectors face toward the back of
the Power Wave 355M.
7. Pull back on the Communication Interface to "lock"
the tabs into the slots.
LOOSEN 4 SCREWS
(DO NOT REMOVE
SCREWS)
POWER WAVE 355M
COMMUNICATION INTERFACE BOX
AND MOUNTING SCREWS
MOUNTING BRACKET
WITH TABS
POWER WAVE 355M
8. At this point, the holes on the sides of the
Communication Interface should align with the
holes in the tabs of the Mounting Bracket.
ETHERNET / DEVICENET MODULE (COMMUNICATION INTERFACE MOUNTING)
Page 13
A-6
INSTALLATION
MOUNTING COMMUNICATION INTERFACE TO THE POWER WAVE F355i
(See Figure A-6)
1. Turn OFF input power to the F355i.
2. Loosen the 4 wraparound screws on the top, left of
the F355i. BE CAREFUL NOT TO REMOVE THE
SCREWS – THE DIVIDER PANEL INSIDE THE
F355i MAY SHIFT, CAUSING DIFFICULTY IN
REPLACING THE SCREWS.
A-6
9. Place the self-tapping screws included with the
Communication Interface into the holes on the
sides of the Interface and the Bracket and tighten to
secure the assembly.
10. Attach the 5-pin Control Cable included with the
Communication Interface to the mating ArcLink
(IN) cable connector on the back of the Interface.
The connector to be used on the Interface is the
one with the threaded collar attached to the cable
connector.
3. Place the mounting bracket included with the
Communication Interface over the loosened screws
on top of the F355i. The top two keyholes and the
middle two keyholes in the bracket should align with
the screws in the wraparound (see Figure A-5).
FIGURE A-5
4. Pull the bracket toward the right of the F355i to
engage the keyhole slots with the screws.
11. Route the Control Cable along the top of the F355i
toward the left side and connect the Control Cable
to the mating receptacle on the left side of the
F355i.
12. The Communication Interface mounting is com-
plete.
13. See BOARD SETUP at the end of this Installation
Section.
FIGURE A-6
MOUNTING
BRACKET
COMMUNICATION
INTERFACE
4 WRAPAROUND
SCREWS (LOOSEN DO
NOT REMOVE SCREWS)
5. Retighten the screws to secure the Mounting
Bracket.
6. Place the Communication Interface onto the
Mounting Bracket by lining up the slots along the
bottom with the tabs on the Bracket. The
Communication Interface should be oriented such
that the cable connectors face toward the right of
the F355i.
7. Pull back on the Communication Interface to "lock"
the tabs into the slots.
8. At this point, the holes on the sides of the
Communication Interface should align with the
holes in the tabs of the Mounting Bracket.
ETHERNET / DEVICENET MODULE (COMMUNICATION INTERFACE MOUNTING)
F355i
Page 14
A-7
INSTALLATION
A-7
WALL MOUNTING
1. Turn OFF input power to the power source.
2. Drill and tap holes into the fixture or utilize wall
anchors that align with the top two and the bottom
two keyholes of the Mounting Bracket that is included with the Communication Interface (see Figure
A-7). It is suggested that at least four 1/4”-20 fasteners be used to mount the Communication
Interface. Through holes may be drilled if nut and
bolt combinations are to be used.
FIGURE A-7
9. At this point, the holes on the sides of the
Communication Interface should align with the
holes in the tabs of the Mounting Bracket.
10. Place the self-tapping screws included with the
Communication Interface into the holes on the
sides of the Interface and the Bracket and tighten
to secure the assembly.
11. Attach the 5-pin Control Cable included with the
Communication Interface to the mating ArcLink
(IN) cable connector on the bottom of the
Interface. The connector to be used on the
Interface is the one with the threaded collar
attached to the cable connector.
12. Connect the other end of the Control Cable to the
mating receptacle on the power source.
13. The Communication Interface mounting is com-
plete.
BOARD SETUP
3. Start the fasteners into the drilled and tapped
mounting holes leaving enough space between the
heads of the screws and the mounting surface to
clear the Mounting Bracket sheet metal thickness.
4. Place the mounting bracket included with the
Communication Interface over the loosened
screws.
5. Pull the bracket down to engage the keyhole slots
with the fasteners.
6. Tighten the fasteners to secure the Mounting
Bracket.
7. Place the Communication Interface onto the
Mounting Bracket by lining up the slots along the
bottom with the tabs on the Bracket. The
Communication Interface should be oriented such
that the cable connectors face down.
DeviceNet Baud rate: The default Baud rate is 125K.
If another Baud rate is desired, reference table 1 in
and set switches 1 and 2 of bank S2. Every device on
a DeviceNet network must have the same Baud Rate.
The Dip Switches can be accessed by removing the
cover.
DeviceNet Baud Rate (Table 1)
Switch 1 Switch 2 Baud Rate
Off Off 125K
On Off 250K
Off On 500K
On On Programmable Value
DeviceNet MAC ID: The default MAC ID is 62. Every
device on the DeviceNet network should have a
unique ID. If another MAC ID is desired, refer to Table
3 of this quick start guide/ to set switches 3 through 8
of bank S2.
COMPLETE BOARD INSTALLATION
• Replace cover being careful to avoid cutting or
pinching any wires.
8. Pull down on the Communication Interface to "lock"
the tabs into the slots.
ETHERNET / DEVICENET MODULE (COMMUNICATION INTERFACE MOUNTING)
• Reinstall the screws in cover.
• Re-apply power and verify the appropriate status
lights on the Power Source and Communication
Interface are green.
Page 15
A-8
A-8
SOFTWARE
INSTALLATION
ETHERNET / DEVICENET MODULE
Page 16
A-9
SOFTWARE INSTALLATION
INSTALLATION
ETHERNET CABLE INSTALLATION
A-9
Insert the supplied CD into the PC. The PC should
automatically start the software install of the programs. The installation program will guide you through
the software setup process. If the PC does not automatically start the software installation, manually start
the software installation according to the following
steps:
• Open Windows Explorer.
• From the software CD, run "setup.exe".
DEVICENET NETWORK INSTALLATION
For wiring the DeviceNet network to the Power Wave,
see the document "DeviceNet Cabling Planning and
Installation manual", Allen Bradley Publication DN-
6.7.2. This document can be downloaded from the
Allen Bradley web site. Connect the Power Wave to
the Network using a female ʻsealed-miniʼ style connector. Avoid routing the DeviceNet control cables in
close proximity to the welding output leads. DeviceNet
scanners typically require setup through the use of a
configuration tool. Consult the scanner documentation
concerning steps to configure the DeviceNet scanner.
Some DeviceNet scanners require an EDS (Electronic
Data Sheet) file to properly communicate with the
device. The EDS files for the Power Wave are located
on the CD that was shipped with the Kit module. To
find the correct EDS file to install, go to the DeviceNet
Configuration screen in Observer (complete sections:
Connecting PC to Power Wave and Devicenet
Software Settings ). The bottom left of the Power
Wave Observer application window lists the Product
Code and Vendor Revision. Based on these settings,
pick the appropriate EDS file. See table 1 for more
information on which EDS file to use. Note that the
product code that the gateway reports back is based
on software that is loaded into the control board.
For wiring the Ethernet network to the Power Wave,
use STP (Shielded Twisted Pair) cable to make connections from the Power Wave to the rest of the
Network. The cable should be cat3, cat4, or cat5 compatible. If UTP (Unshielded twisted Pair) cable is to be
used, the cable should be placed in conduit to avoid
electromagnetic interference. The Power Wave uses
standard 10BaseT cable pin outs and length specifications. Avoid routing the Ethernet cables in close proximity to the welding output leads.
CONNECT PC TO POWER WAVE FOR
SETUP
With a standard 9-pin to 25-pin RS232 serial cable
(Radio Shack cat no. 26-269), make a connection with
the Power Wave and a PC. Turn on the Power Wave.
Verify that no other applications are using the serial
port. This includes PDA Hotsync-type Applications.
DEVICENET SOFTWARE SETTINGS
With the PC connected to the Power Wave, from the
Windows taskbar click Start > Programs > Lincoln
Electric > Power Wave Utilities > DeviceNet Observer.
Select the appropriate communication port and click
OK.
Product Code Selection (Table 2)
Power Wave
Product Code
1
2
5
8
9
• Configure the DeviceNet scanner to the Power
Wave.
• Verify that the DeviceNet scanner recognizes the
Power Wave.
Undefined - Contact Lincoln Electric
EDS File to USE
PW455
PW655
PWACDC
F355i
ETHERNET / DEVICENET MODULE
Page 17
A-10
From the file menu select Device Net and then
Configuration. The configuration window will open up
and allow you to verify that the set MAC address and
Baud rate are correct.
INSTALLATION
A-10
From the file menu select Device Net and then select
Monitor. The DeviceNet Monitor will display the status
of the connection and its data. If everything is operating correctly, the "Polled IO Cnx State" will display
"Established" and the IO Scans/Sec will have a nonzero value. If there appears that there is no connection to the Power Wave refer to the trouble shooting
section of this quick start guide.
Consult the DeviceNet Interface Specification
(Y50031-xx_DeviceNetInterfaceSpecification) concerning the proper configuration of the DeviceNet
interface.
When all settings have been verified, close Power
Wave observer.
ETHERNET / DEVICENET MODULE
Page 18
A-11
INSTALLATION
A-11
ETHERNET SOFTWARE SETTINGS
Ethernet is required for use by Production Monitoring.
It provides the bandwidth and flexibility required for
proper operation of the Production Monitoring PC software and the ability of the Power Wave to send E-mail
data.
Address Configuration
Every device on a network must have a unique
address (IP Address). If installing the Power Wave on
a corporate network or any network controlled by an
administrator, contact the administrator and request
an IP Address for the Power Wave, as well as its
Subnet Mask and Default Gateway Address, which
are also necessary network settings.
If no network administrator is available, or if installing
on an uncontrolled local network, use the following
settings:
Figure A-7a
• IP Address: 192.168.1.x (where x can range from 2
to 254). Make sure that this setting
does not conflict with any other device
on the network.
• Default Gateway: 192.168.1.1
• Subnet Mask: 255.255.255.0
To program the Power Waveʼs network settings, use
the Weld Manager Utility included with the Power
Wave Utilities CD.
To start the utility, click on the Windows "Start" button,
then navigate to Programs > Lincoln Electric > Power
Wave Utilities > Weld Manager.
Refer to the “Help Me Connect” guide and the Weld
Manager user Manual (also included on the CD-Rom)
for assistance with connecting to your Power Wave.
(See Figure A-7a)
ETHERNET / DEVICENET MODULE
Page 19
A-12
INSTALLATION
DeviceNet Mac ID – ON=1, OFF =0: (Table 3)
Mac ID Switch 8 Switch 7 Switch 6 Switch 5 Switch 4 Switch 3
000000 0
100000 1
200001 0
300001 1
400010 0
500010 1
600011 0
700011 1
800100 0
900100 1
1000101 0
1100101 1
1200110 0
1300110 1
1400111 0
1500011 1
1601000 0
1701000 1
1801001 0
1901001 1
2001010 0
2101010 1
2201011 0
2301011 1
2401100 0
2501100 1
2601101 0
2701101 1
2801110 0
2901110 1
3001111 0
3101111 1
3210000 0
3310000 1
3410001 0
3510001 1
3610010 0
3710010 1
3810011 0
3910011 1
4010100 0
4110100 1
4210101 0
4310101 1
4410110 0
4510110 1
4610111 0
4710111 1
4811000 0
4911000 1
5011001 0
5111001 1
5211010 0
5311010 1
5411011 0
5511011 1
5611100 0
5711100 1
5811101 0
5911101 1
6011110 0
6111110 1
6211111 0
A-12
ETHERNET / DEVICENET MODULE
Page 20
A-13
INSTALLATION
FIGURE A-8
-1)
A-13
LED Information
1. Indicates isolated Module section supply is On.
2. Indicates that the DeviceNet network has 24v power.
3 & 4 - Arclink Status Leds -
Both Off - Arclink offline, check power or configuration.
Green On, Red Off - Online and operational (Normal Status)
Flash Green, Red Off - System Mapping
Green Off, Red Flashing - Non-recoverable system fault. Error code number flash red with long pause
between digits. Green flash between codes.
5 & 6 - Module status indicators - Not Used
7 & 8 - DeviceNet Status LEDs
Green Led Only - There is a DeviceNet connection established and everything is OK.
Both Off - There is no DeviceNet connection established. Note, that when the board first powers up it will
be in this state for a minute or so.
Flashing Green - The DeviceNet connection is ready to go and knows that a DeviceNet Master is pre-
sent, but does not have any connections established to it.
Flashing Red - One or more connections are in the Timed-out state.
Red - The device had an unrecoverable DeviceNet fault, like a Bus-Off or Duplicate Mac ID.
9 - Indicates Isolated Arclink section supply is On.
10 - Indicates Ethernet connection established.
11 - Indicates correct polarity on Ethernet connection.
12 - Indicates 5v supply to Differential I/O.
ETHERNET / DEVICENET MODULE
Page 21
B-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
B-1
This Troubleshooting Guide is provided to help you
locate and repair possible machine malfunctions.
Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms
that the machine may exhibit. Find the listing that
best describes the symptom that the machine is
exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists
the obvious external possibilities that may contribute
to the machine symptom.
Step 3. RECOMMENDED COURSE OF ACTION
This column provides a course of action for the
Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the
Recommended Course of Action safely, contact your
local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 22
B-2
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
B-2
PROBLEMS
(SYMPTOMS)
Status LED does not come on
Status LED blinks rapid green.
Status LED blinks red
POSSIBLE
CAUSE
1. Machine Power
1. 40V input power
1. LED plugged in
1. Properly connected
1. ArcLink Mapping Problem
1. System Error
DEVICENET
1. 24v bus power
RECOMMENDED
COURSE OF ACTION
1. Verify that the input power is turned on
and the power switch on the front of the
Power Wave is turned on
1. Verify that the module is connected to the
Power Wave ArcLink cable either through
the internal wiring harness or through the
5 pin ArcLink cable depending on if the
module is installed inside the Power
Wave or if it is connected externally to the
Power Wave.
1. Verify that the status LED is connected to
the installed module.
1. Verify that the module is connected in
series in the ArcLink network.
1. Verify that each similar module installed
in the system has a different instance set.
1. Contact you local Lincoln Authorized
Field Service Facility.
1. Verify that LED 2 on the Power Waveʼs
DeviceNet Module is on when the
DeviceNet network is powered. This
should be done with the power on the
Power Wave turned off.
2. Verify the Baud rate setting on the Power
Wave and on the DeviceNet Master are
the same. The Configuration section of
Observer displays the Power Waveʼs
baud rate.
3. Verify the Device Net MAC address is cor-
rect. The Configuration section of
Observer displays the Power Waveʼs
MAC address.
4. Verify that the Device Net bus is terminat-
ed correctly.
5. Verify the wiring of all multi-port taps and
field attachable ends.
6. Verify that the correct EDS files are being
used if they are needed. The
Configuration section of the Observer
application displays the current Product
Code and Vendor Revision of the Power
Wave.
Device does not go on line.
2. Baud rate
3. MAC address
4. Termination
5. Wiring
6. EDS files
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 23
B-3
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
B-3
PROBLEMS
(SYMPTOMS)
Device goes off line during welding
POSSIBLE
CAUSE
DEVICENET
1. Current Interference
2. Termination
3. Shield
4. Power Supply
RECOMMENDED
COURSE OF ACTION
1. Verify that cables are not run
along current carrying conductors.
This would include the welding
cables.
2. Verify that the DeviceNet bus is
terminated correctly.
3. Verify that the cable shielding is
correctly grounded at the bus
power supply. The shield should
be tied into the bus ground at only
one point.
4. Verify that the power supply can
supply sufficient current for the
devices on the network.
Analog Inputs donʼt respond or donʼt
respond quickly.
5. Expected Packet Rate
1. Analog Scans Between Updates
2. Analog In Active Selections
3. Analog Hysteresis
4. Passive Mode
5. Verify that 1000/(Expected Packet
Rate) ≤ (scans per seconds). The
Monitor section of the Observer
application displays these values.
1. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify that
Analog Scans Between Updates
is 1/4 of I/O Scans/Sec value.
2. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in Analog
Input Channels that the required
channels are set active.
3. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in Analog
Input Channels that the
Hysteresis settings are all 0.
4. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in System
Control that Enable passive mode
operation is not selected.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 24
B-4
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
DEVICENET
RECOMMENDED
COURSE OF ACTION
B-4
Output will not come on.
1. DeviceNet trigger being asserted.
2. Touch Sense command.
3. Passive Mode.
4. Welding Cables.
5. Disable Output.
1. Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under Command
Input section that Trigger is highlighted.
2. Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under Command
Input section that Touch Sense in
not high lighted.
3. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in System
Control that Enable passive mode
operation is not selected.
4. Verify that welding cables are connected properly.
5. Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under Command
Input section that Disable Output
is not highlighted.
1. Out of gas.
2. Gas Purge being asserted.
Gas purge not working
3. Passive Mode.
1. Verify the lines up to the gas solenoid has gas pressure.
2.Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under Command
Input section that Gas Purge is
highlighted.
3. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in System
Control that Enable passive mode
operation is not selected.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 25
B-5
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
DEVICENET
RECOMMENDED
COURSE OF ACTION
B-5
Poor Weld Termination.
1. Burnback state enabled
2. Burnback Time
3. Analog Scans Between Updates
4. Limit Error reported at the end of a
weld.
5. Correct Schedule selected.
6. Fan Out
1. Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under State Enable
that Burnback is present for the
schedule being run.
2. Using DeviceNet Observer verify
that Burnback Time for the active
schedule in the main window has
a value other than 0 in it.
3. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify that
Analog Scans Between Updates
is 1/4 of I/O Scans/Sec value.
4. Verify all welding settings for
Burnback and Crater states.
5. Using DeviceNet Observer verify
that the correct schedule is selected as active.
6. Using DeviceNet Observer select
Monitor under the DeviceNet
menu. Verify under Analog Input
Fan Out that Burnback is present
for all analogs in.
7. Analog Hysteresis
7. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in Analog
Input Channels that the Hysteresis
settings are all 0.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 26
B-6
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
DEVICENET
RECOMMENDED
COURSE OF ACTION
B-6
1. Analog Scans Between Updates
2. Voltage Sense Leads
3. Analog Hysteresis
Poor Welding
4. Correct Schedule selected
5. Limit Errors
For more trouble shooting of a DeviceNet network the following references should be used.
Allen-Bradley Cat. Number. DN-6.7.2
Rockwell Automation Document 8842
ODVA web site (www.odva.org)
1. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify that
Analog Scans Between Updates
is 1/4 of I/O Scans/Sec value.
2. Verify Voltage sense leads are
installed correctly.
3. Using DeviceNet Observer select
Configuration under the
DeviceNet menu. Verify in Analog
Input Channels that the Hysteresis
settings are all 0.
4. Using DeviceNet Observer verify
that the correct schedule is selected as active.
5. Verify all welding set point values
are within limits.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 27
B-7
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
ETHERNET
1. Connection.
CAUSE
1. Verify that the correct Patch Cable
2. Verify the cables are fully inserted
3. LED 10 will be Lit when the board
RECOMMENDED
COURSE OF ACTION
or Cross over Cable is being used.
(Refer to IT Department for
Assistance)
into the bulk head Connector.
is connected to another Network
device.
B-7
Ethernet Cannot Connect.
Ethernet connection drops while
welding.
2. IP Address Information.
3. Ethernet Speed
1. Cable Location.
1. Use Netset to verify the correct IP
address information has been
entered.
2. Verify that the PC has the correct
IP address information entered.
3. Verify that another device on the
network is not already using the IP
address.
1. Verify that the network device connected to the Power Wave is
either a 10-baseT device or a
10/100-baseT device.
1. Network Cable can not be located
next to current carrying cables.
This would include input Power
Cable and Welding Output
Cables.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
ETHERNET / DEVICENET MODULE
Page 28
NOTES
Page 29
NOTES
Page 30
WARNING
Spanish
AVISO DE
PRECAUCION
● Do not touch electrically live parts or
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
● No toque las partes o los electrodos
bajo carga con la piel o ropa mojada.
● Aislese del trabajo y de la tierra.
● Keep flammable materials away.
● Mantenga el material combustible
fuera del área de trabajo.
● Wear eye, ear and body protection.
● Protéjase los ojos, los oídos y el
cuerpo.
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molhada.
● Isole-se da peça e terra.
● Gardez à l’écart de tout matériel
inflammable.
● Entfernen Sie brennbarres Material!
● Mantenha inflamáveis bem guarda-
dos.
● Protégez vos yeux, vos oreilles et
votre corps.
● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
● Use proteção para a vista, ouvido e
corpo.
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Page 31
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Turn power off before servicing.
● Do not operate with panel open or
guards off.
WARNING
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.
● Débranchez le courant avant
l’entretien.
● Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öffnen; Maschine anhalten!)
● Não opere com as tampas removidas.
● Desligue a corrente antes de fazer
serviço.
● Não toque as partes elétricas nuas.
● No operar con panel abierto o
guardas quitadas.
● N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de
protection enlevés.
● Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in
Betrieb setzen!
● Mantenha-se afastado das partes
moventes.
● Não opere com os paineis abertos
ou guardas removidas.
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Page 32
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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