Lincoln Electric IM796 User Manual

Handymig 170i
A Division of Lincoln Electric Company (Aust) Ply Ltd A.B.N. 36 000 040 308
Copyright © 2000 Lincoln Global Inc.
35 Bryant Street, Padstow, NSW2211, Australia
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IM796
April, 2006
Safety Depends on You
LiquidArc machines are designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ­ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON­TAINED THROUGHOUT. And,
most importantly, think before you act and be careful.
For use with machine Code Numbers
10984
Made exclusive for Australia
OPERATOR’S MANUAL
i
SAFETY
i
WARNING
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
For more detailed information it is strongly recommended that you purchase a copy of "Safety in Welding and Cutting - ANSI Standard Z49.1" and WTIA Technical Note 7. All WTIA publications and ANSI/AWS Standards are available from the Welding Technology Institute of Australia, PO Box 6165 Silverwater NSW 2128. For copies of various Australian Standards contact your local S.A.A. office.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
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1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vapor­izing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
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1.d. Keep all equipment safety guards, covers
and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
Oct ‘00
____________________________________________________
ii
SAFETY
ii
ELECTRIC AND MAGNETIC FIELDS may be dangerous
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should follow safe practices that minimize their exposure to electric and magnetic fields (EMF).
2.e. For welders wearing implanted pacemakers, safe welding practices are particularly important and additional procedures should be followed by those who have decided to continue to weld. (Hopefully in keeping with a doctor’s advice).
2.f. The following procedures will not eliminate exposure to EMF or
the possibility of arc welding having an effect on a pacemaker, however if followed, they will significantly reduce exposure to electric and magnetic fields. Electric and magnetic fields are created any time electric current flows through a conductor, however it is not clear whether such exposure affects ones health.
2.g. Some researchers have reported that exposure to EMF may
cause leukemia or other illnesses. These claims originally arose in relation to high voltage electric power lines and are very much in dispute in the medical and scientific arena, how­ever the best advice is to minimize your exposure to EMF to protect your health should doctors eventually decide there is a risk.
2.h. There are four fundamental facts about EMF:
2.h.1 With direct current (DC), the field strength is relatively
constant and does not change.
2.h.2 With alternating current (AC), the field strength constant-
ly changes.
2.h.3 The greater the current flow, i.e. the higher the amps,
the stronger the field created by the current
2.h.4 The closer the conductor or electrical device is to the
body the greater the exposure to the field.
MINIMIZE EXPOSURE TO EMF
2.i. All welders should use the following procedures to minimize
EMF exposure:
2.i.1 Route electrode or gun and work cables together. Secure
them with tape if possible.
2.i.2 Never coil the electrode lead around your body.
2.i.3 Do not place your body between the electrode and work
cables. If your electrode cable is on your right side the work cable should also be on your right side.
2.i.4 Connect the work cable to the work piece as close as possible to the area being welded. (This is also a good practice to eliminate a common problem on welding - a poor work connection.
2.i.5 Do not work next to the welding power source.
ADDITIONAL PRECAUTIONS FOR WELDERS WITH PACEMAKERS
2.j. There is no question that the fields in arc welding can interfere with a pacemakers function. Generally the interference does not permanently damage the pacemaker. Once the wearer leaves the arc welding environment or stops welding, the pace­maker returns to normal functioning. The welding arc has little or no effect on the operation of some pacemakers, especially designs that are bi-polar or designed to filter out such interfer­ence.
2.k. For a welder or anyone working around electrical equipment
the selection of a pacemaker is very important. Get a doctor’s advice about which pacemaker is the least sensitive to inter­ference from welding while still being medically suitable.
2.l. In addition to the normal safety precautions, the following addi­tional procedures should be adopted by welders with pacemak­ers.
2.l.1 Use gas welding when the application is suitable.
2.l.2 Use the lowest current setting appropriate for the applica­tion. Do not exceed 400 amps. Low current (75-200 amps) direct current (DC) welding should be used if arc welding is necessary. Do not TIG weld with high frequen­cy.
2.l.3 Do not use repeated, short welds. Wait about ten sec­onds between stopping one weld and starting the next. When having difficulty starting an electrode, do not re­strike the rod repeatedly.
2.l.4 If you feel light headed, dizzy or faint, immediately stop welding. Lay the electrode holder down so that it does not contact the work and move away from any welding being performed. Arrange your work in advance so that, if you become dizzy and drop the electrode holder it will not fall on your body or strike the work.
2.l.5 Do not work on a ladder or other elevated position or in a cramped, confined place.
2.l.6 Do not work alone. Work only in the presence of an indi­vidual who understands these precautions and the possi­ble effect welding may have on your pacemaker.
2.l.7 Do not work near spot welding equipment.
2.l.8 If you have a pacemaker and wish to continue arc weld­ing, discuss this and any other questions you may have with your physician and follow his or her advice. The doc­tor may wish to contact the pacemaker manufacturer for a recommendation. As mentioned before, the design of the pacemaker significantly affects the degree to which it is subject to interference from a welding circuit. Do not rely on the fact that you know another welder with a pacemak­er who has welded for years without experiencing a prob­lem.That welder and his or her pacemaker may be quite different from you and your pacemaker.
Oct ‘00
iii
SAFETY
iii
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.
5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
5.b.
Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating prod­ucts.
5.c. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
5.d. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.e. Also see item 1.b.
vapors
Mar ‘95
to
iv
SAFETY
iv
WELDING SPARKS can cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been “cleaned”. For information, purchase “Recommended Safe Practices for the Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
Remember that welding sparks and hot
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode if damaged.
7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY powered equipment.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the National Electrical Code and the manufacturer’s recommendations.
Mar ‘95
v
SAFETY
INSTRUCTIONS FOR ELECTRO­MAGNETIC COMPATIBILITY
Conformance
Products displaying the C-Tick mark are in conformity with Australian/New Zealand requirements for Electromagnetic Compatibility (EMC) according to standard (emission) AS/NZS 3652 "Electromagnetic Compatibility – Arc Welding Equipment".
Products displaying the CE mark are in conformity with European Community Council Directive 89/336/EEC require­ments for EMC by implementing EN50199 "Electromagnetic Compatibility (EMC) – Product standard for arc welding equip­ment".
Products are:
• For use with other Lincoln Electric/LiquidArc equipment.
• Designed for industrial and professional use.
Introduction
All electrical equipment generates small amounts of electromagnet­ic emission. Electrical emission may be transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions are received by other equipment, electrical interference may result. Electrical emissions may effect many kinds of electrical equipment: other nearby welding equipment, radio and TV trans­mitters and receivers, numerical controlled machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment.
Installation and Use
The purchaser/user is responsible for installing and using the weld­ing equipment according to the manufacturer’s instructions. If elec­tromagnetic disturbances are detected then it shall be the responsi­bility of the purchaser/user of the welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases this remedial action may be as simple as earthing (ground­ing) the welding circuit (see note below). In other cases it could involve constructing an electromagnetic screen enclosing the power source and the work complete with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome.
Note: The welding circuit may or may not be earthed for safety rea­sons according to national codes. Changing the earthing arrange­ments should only be authorized by a person who is competent to assess whether the changes increase the risk of injury, eg. by allowing parallel welding current return paths which may damage the earth circuits of other equipment.
Assessment of Area
Before installing welding equipment the purchaser/user shall make an assessment of potential problems in the surrounding area.
The following shall be taken into account:
• Other supply cables, control cables, signalling and telephone cables above, below and adjacent to the welding equipment;
• Radio and television transmitters and receivers;
• Computer and other control equipment;
• Safety critical safety equipment, eg. guarding of industrial equipment;
• The health of people around, eg. the use of pacemakers and hearing aids;
• Equipment used for calibration or measurement;
• The immunity of other equipment in the environment. The purchaser/user shall ensure that other equipment being used in the environment is compatible. This may require additional protection measures;
• The time of the day that welding or other activities are to be carried out.
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The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
Methods of Reducing Emissions
Mains Supply
Welding equipment should be connected to the mains supply according to the manufacturer’s recommendations.If interference occurs, it may be necessary to take additional precautions such as filtering the mains supply. Consideration should be given to shield­ing the supply cable of permanently installed welding equipment in metallic conduit or equivalent. Shielding should be electrically con­tinuous throughout its length. The shielding should be connected to the welding power source so that good electrical contact is main­tained between the conduit and the welding power source enclo­sure.
Maintenance of the Welding Equipment
The welding equipment should be routinely maintained according to the manufacturer’s recommendations. All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation. The welding equipment should not be modified in any way except for those changes and adjust­ment covered in the manufacturer’s instructions. In particular, the spark gaps of arc initiation and stabilizing devices should be adjust­ed and maintained according to the manufacturer’s recommenda­tions.
Welding Cables
The welding cables should be kept as short as possible and should be positioned close together, running at or close to the floor level.
Equipotential Bonding
Bonding of all metallic components in the welding installation and adjacent to it should be considered. However, metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic components.
Earthing of the workpiece
Where the workpiece is not bonded to earth for electrical safety, nor connected to earth because of its size and position, eg. ship’s hull or building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be taken to prevent the earthing of work pieces increasing the risk of injury to users, or damage to other electrical equipment. Where necessary, the connection of the workpiece to earth should be made by direct connection to the workpiece, but in some coun­tries where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected according to national regulations.
Screening and Shielding
Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of interference. Screening of the entire welding installation may be considered for special applications.
Portions of the preceding text are extracted from:
• Australian/New Zealand standard AS/NZS 3652. Permission to reproduce has been granted by Standards Australia and Standards New Zealand. For further explanation, readers should be referred to the standard itself.
• British Standards Institution standard BS EN 50199:1995. Reproduced with permission of BSI under license number 2000SK0631. Complete standards can be obtained from BSI Customer Services, 389 Chiswick High Road, London W4 4AL. United Kingdom. (Tel +44 (0) 20 8996 9001).
Copyright of above text is property of Standards Australia, Standards New Zealand and British Standards Institution. Permission to reproduce the text must be obtained.
JAN ‘01
for selecting a QUALITY product by Lincoln Electric. We want you
Thank You
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
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Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
vii
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TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
Identify and Locate Components...........................................................................A-2
Select Suitable Location ........................................................................................A-3
Stacking ..........................................................................................................A-3
Tilting...............................................................................................................A-3
Output Connections...............................................................................................A-3
Work Clamp Installation ..................................................................................A-3
Work Cable Installation ...................................................................................A-4
Gun Installation......................................................................................................A-4
Connecting Gun Cable to the Handymig 170i.................................................A-4
Gas Connection.....................................................................................................A-4
Input Connections..................................................................................................A-5
Electrical Input Connection for Rated Output ........................................................A-6
Line Cord Connection .....................................................................................A-6
Operation .........................................................................................................Section B
Safety Precautions ................................................................................................B-1
General Description...............................................................................................B-1
Recommended Processes ..............................................................................B-1
Optional Features and Controls ......................................................................B-1
Design Features and Advantages .........................................................................B-1
Welding Capability.................................................................................................B-2
Limitations..............................................................................................................B-2
Controls and Settings ............................................................................................B-2
Welding Operations ...............................................................................................B-3
Sequence of Operations .................................................................................B-3
Wire Loading ..............................................................................................B-3
Friction Brake Adjustments ........................................................................B-3
Wire Threading...........................................................................................B-4
Making a Weld ...........................................................................................B-5
Cleaning Tip and Nozzle ............................................................................B-5
Process Guidelines................................................................................................B-5
Changing Over to Feed Other Wire Sizes .............................................................B-6
Welding with GMAW..............................................................................................B-6
Welding with FCAW...............................................................................................B-6
Application Chart.................................................................................................B-7
Handymig 170i
viii
viii
TABLE OF CONTENTS
Page
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Maintenance.............................................................................................D-1
Wire Feed Compartment.................................................................................D-1
Fan Motor........................................................................................................D-1
Wire Reel Spindle ...........................................................................................D-1
Gun and Cable................................................................................................D-1
Gun Cable Cleaning................................................................................D-1
Contact Tips, Nozzles, and Gun Tubes ..................................................D-1
Component Replacement Procedures ..................................................................D-2
Changing the Contact Tip ...............................................................................D-2
Changing Drive Roll ........................................................................................D-2
Changing Liner................................................................................................D-3
Gun Handle Parts ...........................................................................................D-3
Ground Test Procedure.........................................................................................D-4
Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-4
Wiring Diagrams..............................................................................................Section F
Handymig 170i Wiring Diagram .............................................................................F-1
Handymig 170i Parts ............................................................................P463,P202,P189
Handymig 170i
A-1
INSTALLATION
TECHNICAL SPECIFICATIONS – Handymig 170i
INPUT – SINGLE PHASE ONLY
Standard Voltage/Frequency AS1966.1
240V/50Hz Rated Input Current
RATED OUTPUT
Duty
Cycle Amps Volts at Rated Amperes
20% 130 20
OUTPUT
A-1
12.7 Amps
Welding
Rated DC Output: 30 – 170 amps 33 N/A
Current Range Maximum Open Circuit Voltage Auxiliary Power
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse or
Output Mode Input Voltage Breaker Size Input Amps Power Cord
RATED 240V/50Hz 25 Super Lag 12.7 15Amp, 240V,
Three Pin Plug
PHYSICAL DIMENSIONS
Height Width Depth Weight
305 mm 248 mm 419 mm 25.9 kg
Handymig 170i
A-2
1
2
3
4
5
Handymi
g
17
0i
WELDING AMP RANGEWELDING AMP RANGE 25-125 25-12
5
6
INSTALLATION
A-2
SAFETY PRECAUTIONS
• Read entire installation section before starting installation.
WARNING
ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Only personnel that have read and under­stood the Handymig 170i Operating Manual should install and operate this equipment.
• Machine must be plugged into a receptacle which is grounded per any national, local or other applicable electrical codes.
• The Handymig 170i power switch is to be in the OFF (“O”) position when installing work cable and gun and when connecting power cord to input power.
FIGURE A.1
IDENTIFY AND LOCATE COMPONENTS
If you have not already done so, unpack the Handymig 170i from its carton and remove all packing material around the Handymig 170i. Remove the fol­lowing loose items from the carton (see Figure A.1):
1. Handymig 170i
2. Gun and cable assembly
3. Literature and miscellaneous includes:
a) This operating manual
b) A separate .030" (0.8 mm) contact tip
c) Hex key wrench for removal of drive roll.
4. 10 ft (3,0 m) work cable.
5. Work clamp.
6. Adjustable mixed-Gas Regulator & Hose.
(1)
(1)
The gun is ready to feed .023" – .025" (0.6 mm) diameter wire.
Handymig 170i
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