Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Page 2
i
SAFETY
i
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
1.d. Keep all equipment safety guards, covers and devices in
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
Mar ‘95
Page 3
ii
SAFETY
ii
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a.Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.
5.b.
Do not weld in locations near chlorinated hydrocarbon
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating products.
vapors
to
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
5.c. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.d. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.e. Also see item 1.b.
Mar ‘95
Page 4
iii
SAFETY
iii
WELDING SPARKS can
cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
Remember that welding sparks and hot
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Mar ‘95
Page 5
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suiv-
antes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opé rations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se prot
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
3. Un coup d’arc peut être plus sévère qu’ un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
l‘arc.
c. Protéger l’ autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’ arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
éger
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branchéà une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûretéà leur
place.
Mar. ‘93
Page 6
for selecting a QUALITY product by Lincoln Electric. We want you
Thank You
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
vv
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
Page 7
vi
TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT
Recommended Fuse Sizes Base On The U.S. National Electrical Code And Maximum Machine Outputs
Input 50/60 Hz
Voltage
200
208
230
380
400
415
460
575
Phases
1
1
1
1
1
1
1
1
Input Amps
300Amps @
32Volts(100%)
Not
Recommended
76
69
Not
Recommended
Not
Recommended
41
36
31
Input Amps
350Amps @
34Volts(60%)
Not
Recommended
94
85
Not
Recommended
Not
Recommended
54
42
37
Recommended
Line Cord
AWG
--2
4
---
--6
8
8
Maximum
Fuse size
---
125A
125A
---
---
80A
70A
50A
Notes
Note 1
Note 2
Note 2
Note 1
Note 1
Note 2
200
208
230
380
400
415
460
575
Note 1. Not rated is indicated by 4-x’s in the box on the rating plate.
Note 2. When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.
3
3
3
3
3
3
3
3
41
39
36
23
22
22
19
16
50
50
42
28
27
26
23
18
6
6
8
8
8
8
8
8
80A
80A
70A
50A
50A
50A
50A
35A
Note 2
Note 2
OUTPUT CABLES, CONNECTIONS AND LIMITATIONS
Select The output cable size based upon the following chart.
Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:
DUTY CYCLE
100%
60%
CURRENT
300
350
LENGTH UP TO 200FT.(61m)
1/0
1/0
200-250 FT. (61-76m)
1/0
2/0
PHYSICAL DIMENSIONS
HeightWidthDepth
Invertec
V350 PIPE14.8”(373mm)13.3”(338mm) 27.8” *(706mm*) 81.5 Lbs.(37 Kg)
Weight with Cord
TEMPERATURE RANGES
OPERATING TEMPERATURE RANGE
-20°C to +40°C
* Overall Length Including Handle, 27.8” (706mm)
V350-PIPE
STORAGE TEMPERATURE RANGE
-40°C to +40°C
Page 9
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GREEN
RED
BLACK
WHITE
INSTALLATION
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill.
• TURN THE INPUT POWER OFF AT
THE DISCONNECT SWITCH BEFORE
ATTEMPTING TO CONNECT OR DIS-
CONNECT INPUT POWER LINES, OUTPUT
CABLES, OR CONTROL CABLES.
• Only qualified personnel should perform this
installation.
• Connect the green/yellow lead of the power
cord to ground per U.S.National Electrical
Code.
The Invertec V350-PIPE will operate in harsh environments. Even so, it is important that simple preventative measures are followed in order to assure long life
and reliable operation.
• The machine must be located where there is free circulation of clean air such that air movement in the
back, out the sides and bottom will not be restricted.
• Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.
• Keep machine dry. Shelter from rain and snow. Do
not place on wet ground or in puddles.
• DO NOT MOUNT OVER COMBUSTIBLE SURFACES.
CAUTION
Where there is a combustible surface directly under
stationary or fixed electrical equipment, that surface
shall be covered with a steel plate at least
.06”(1.6mm) thick, which shall extend not less than
5.90”(150mm) beyond the equipment on all sides.
STACKING
V350-PIPE cannot
TILTING
Place the machine directly on a secure, level surface
or on a recommended undercarriage. The machine
may topple over if this procedure is not followed.
INPUT AND GROUNDING CONNECTIONS
• Only a qualified electrician should connect the
Invertec V350-PIPE. Installation should be made in
accordance with the appropriate National Electrical
Code, all local codes and the information detailed
below.
• When received directly from the factory, multiple
voltage machines are internally connected for
460VAC. If 460VAC is the desired input, then the
machine may be connected to the power system
without any setup required inside the machine.
• Initial 200VAC - 415VAC and 575VAC operation will
require an Input voltage panel setup.
be stacked.
A-2
• Initial 200VAC - 415VAC and 575VAC operation will
require an Input voltage panel setup.
• Open the access panel on the rear of the machine.
• For 200 or 230: Position the large switch to 200-230.
For higher voltages: Position the large switch to
380-575.
• Move the "A" lead to the appropriate terminal.
POWER CORD CONNECTION
A 10 ft. power cord is provided and wired into the
machine. Follow the power cord connection instructions.
CAUTION
• Incorrect connection may result in equipment
damage.
Connect green lead to ground per National Electrical
Code.
Connect black and white leads to power.
Wrap red lead with tape to provide 600V insulation.
Three Phase Input
Connect green lead to ground per National Electric
Code.
Connect black, red and white leads to power.
CONNECTIONS OF WIRE FEEDERS TO V350-PIPE
LN-25 Connection Instructions
• Turn the Invertec power switch "off".
• Connect the electrode cable to the output terminal of
polarity required by electrode. Connect the work lead to
the other terminal.
• LN-25 with Remote Control options can be used. The 6Pin (K444-1) and 14-pin (K444-2) remotes can be connected directly to the 6-pin & 14-pin MS-style connectors.
The 42 Volt Remote Voltage and Output Control (K624-1)
Kit can be connected to the V350’s 24/42 VAC connector
using Remote Control Cable assembly K627- [ ]. LN-25s
with a K431-1 remote kit can be connected to the V350’s
24/42 VAC connector using a K432 cable and K876
adapter. (See connection diagram S19899). Or the K432
cable could be modified with a K867 Universal Adapter
Plug (See connection diagram S19405) to connect it to
the V350’s 24/42 VAC connector.
V350-PIPE
Page 10
A-3
INSTALLATION
LN-7 Connection Instructions
• Turn the Invertec power switch "off".
• Connect the K480 control cable from the LN-7 to the
115VAC 14-pin wire feeder MS-style connector on the
rear of the Invertec.
• Connect the electrode cable to the output terminal of
the polarity required by electrode. Connect the work
lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec
to coincide with wire feeder polarity used. The wire
feeder will now display the welding voltage.
• If K480 is not available, see connection diagram
S19404 for modification of K291 or K404 LN-7 input
cable with K867 Universal Adapter Plug.
• If a remote control such as K857 is to be used with the
LN-7, the remote can be connected directly to the 6-pin
MS-style connector on the front of the Invertec or use a
K864 adapter to connect the LN-7 and the remote to
the 115VAC 14-pin MS-style connector on the rear of
the Invertec. (See connection diagram S19901)
LN-10 Connection Instructions
• Turn the Invertec power switch "off"
• Connect the K1505 control cable from the LN-10 to the
Invertec 24/42VAC 14-pin MS-style connector on the
rear of the Invertec.
• Connect the electrode cable to the output terminal of
polarity required by the electrode. Connect the work
lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec
to coincide with wire feeder polarity used.
• See the LN-10 manual for details on accessing Control
DIP Switch
LN-742 Connection Instructions
• Turn the Invertec power switch "off"
• Either a K591 or a K593 Input cable assembly is
required to connect the LN-742 to the Invertec.
• Connect the control cable from the LN-742 to the
24/42 VAC 14-pin wire feeder MS-style connector
on the rear of the Invertec.
• Connect the electrode cable to the output terminal
of the polarity required by electrode. Connect the
work lead to the other terminal.
• Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used.
The wire feeder will now display the welding voltage.
• If a remote control such as K857 is to be used with the
LN-742, the remote can be connected directly to the 6pin MS-style connector on the front of the Invertec or use
a K864 adapter to connect the LN-742 and the remote to
the 24/42VAC 14-pin wire feeder MS-style connector on
the rear of the Invertec.
A-3
Cobramatic Connection Instructions
• Turn the Invertec power switch "off"
• Connect the control cable from the Cobramatic to
the 24/42 VAC 14-pin wire feeder MS-style connector on the rear of the Invertec.
• Connect the electrode cable to the output terminal
of the polarity required by electrode. Connect the
work lead to the other terminal.
• Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used.
• If a remote control such as K857 is to be used with
the Cobramatic, the remote can be connected
directly to the 6-pin MS-style connector on the front
of the Invertec or use a K864 adapter to connect
the cobramatic and the remote to the 24/42VAC
14-pin wire feeder MS-style connector on the rear
of the Invertec.
LN-23P Connection Instructions
1. Shut the welder off.
2. Connect the LN-23P as per instructions on the
appropriate connection diagram in Section F.
(NOTE): When connecting an LN-23P to the
Invertec.
3. Set the "VOLTMETER" switch to "-".
4. Set the "MODE" switch to "CV WIRE" position.
5. Set the "WELD TERMINALS" switch to
"REMOTELY CONTROLLED".
6. Set the "ARC CONTROL" knob to "0" initially and
adjust to suit.
General Instructions for Connection of Wire
Feeders to V350-PIPE
Wire feeders other than those listed above may be
used provided that the auxiliary power supply rating of
the V350-PIPE is not exceeded. K867 universal
adapter plug is required. See connection diagram
S24985 on page F-4.
REMOTE CONTROL OF INVERTEC
Remote Control K857, Hand Amptrol K963 and Foot
Amptrol K870.
UNDERCARRIAGE MOUNTINGS
NOTE: MOUNTING SCREWS CA
MOUNTING HOLE LOCATIONS
CHES INSIDE THE MACHINE.
0.5 IN
N NOT PROTR
3.50
1/4-20 NUT (4 PLACES)
10.00
UDE MORE THAN
5.50
V350-PIPE
11.8
4
8/00
M19527
Page 11
A-4
25 mm
1 in.
WELDING CABLE
BOOT
TRIM
SET SCREW
BRASS PLUG
COPPER TUBE
INSTALLATION
PARALLEL OPERATION
The V350-PIPE are operable in parallel in CC mode.
For best results, the currents of each machine should
be reasonably well shared. As an example, with two
machines set up in parallel for a 400 amp procedure,
each machine should be set to deliver approximately
200 amps, not 300 amps from one and 100 amps
from the other. This will minimize nuisance shutdown
conditions. In general, more than two machines in
parallel will not be effective due to the voltage requirements of procedures in that power range.
To set machine outputs, start with output control pots
and arc control pots in identical positions. Use the
output control pots to balance the currents and maintain the desired voltage or current. The arc control
pots should be kept identical on the two machines.
QUICK DISCONNECT PLUGS
A quick disconnect system is used for the welding
cable connections. The welding plug included with the
machine is designed to accept a welding cable size of
1/0 to 2/0.
A-4
1. Remote 25mm (1 in.) of welding cable insulation.
2. Slide rubber boot onto cable end. The boot end
may be trimmed to match the cable diameter.
Soap or other lubricant will help to slide the boot
over the cable.
3. Slide the copper tube into the brass plug.
4. Insert cable into copper tube.
5. Tighten set screw to collapse copper tube. Screw
must apply pressure against welding cable. The
top of the set screw will be well below the surface
of the brass plug after tightening.
6. Slide rubber boot over brass plug. The rubber
boot must be positioned to completely cover all
electrical surfaces after the plug is locked into the
receptacle.
V350-PIPE
Page 12
B-1
SAFETY PRECAUTIONS
OPERATION
OPERATIONAL FEATURES and CONTROLS:
B-1
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
The Invertec V350-PIPE offers DC Stick and CVInnershield welding.
DUTY CYCLE
The V350-PIPE is rated at 350 amps, 60% duty cycle
(based on a 10 minute cycle). It is also rated at 275
amps, 100% duty cycle.
UPPER CONTROL PANEL
1. AMPS Meter
• Prior to STICK operation (current flow), the meter
displays preset current value (either 2 amps or +/3% (e.g. 3 amps on 100), whichever is greater).
• Prior to CV operation, the meter displays four dashes indicating non-presettable AMPS.
• During welding, this meter displays actual average
amps.
• After welding, the meter holds the actual current
value for 5 seconds. Output adjustment while in the
"hold" period results in the "prior to operation" characteristics stated above. The displays blink indicating that the machine is in the "Hold" period.
2. VOLT METER
• Prior to CV operation (current flow), the meter displays desired preset voltage value (+/- .5V).
• Prior to STICK operation, the meter displays the
Open Circuit Voltage of the Power Source or four
dashes if the output has not been turned on.
• During welding, this meter displays actual average
volts.
• After welding, the meter holds the actual voltage
value for 5 seconds. The displays blink indicating
that the machine is in the "Hold" period.
• Output adjustment while in the "hold" period results
in the "prior to operation" characteristics stated
above.
3. OUTPUT CONTROL
• Output control is conducted via a single turn potentiometer.
• Adjustment is indicated by the meters as stated
above.
4. WELD TERMINALS-REMOTE / ON
• Two status lights indicate the location of trigger control as determined by the "WELD TERMINALS"
push button.
• If trigger control is local "weld terminals on", the ON
display will be lit.
• If trigger control is remote "weld terminals remotely
controlled", the REMOTE display will be lit.
• The unit will power up in "pre-determined preferred"
trigger modes.
STICK = ON
CV = ON or REMOTE depending if remote output
controls are connected to the machine.
These trigger modes can be over-ridden (switched) with the
WELD TERMINALS push button. When changed, the unit
will power up in the configuration it was in when it was last
powered down.
V350-PIPE
Page 13
B-2
OFF
OFFOFFO FF
ON
T STARART
WELD MODE
ARC CONTROLOL
CC-STICK SOFT
CC-STICK CRISP
CV-INNERSHIELD
-4+4+4
+2
-2
0
-6
+6
-10
SOFT
CRISP
+10
-8
+8
5
4
3
2
1
0
6
10
9
8
7
SELECT
REMOTE
ON
REMOTE
LOCAL
WELD
TERMINALS
OUTPUT
CONTROLOL
SELECT
SELECT
MPS
A
TS
V
OPERATION
5. THERMAL
• This status light indicates when the power source has
been driven into thermal overload. If the output terminals
were "ON", the "ON" light will blink indicating that the output will be turned back on once the unit cools down to an
acceptable temperature level. If the unit was operating in
the "REMOTE" mode, the trigger will need to be opened
before or after the thermal has cleared and closed after
the machine has cooled down to an acceptable temperature to establish output.
6. CONTROL-REMOTE / LOCAL
• Two status lights indicate the location of output control as
pre-determined by the power sources auto-configure system.
• The LOCAL display will be lit when control is at the power
source.
• The REMOTE display will be lit when a remote pot/control
is detected.
These Output Control configurations can be overridden
(switched) with the CONTROL push button. When
changed, the unit will power up in the configuration it was in
when it was last powered down.
HIDDEN MIDDLE CONTROL PANEL –
PROCESS SET UP PANEL
7. WELD MODE SELECT (See Figure 1.B)
The Mode Control button selects from the following
welding modes.
B-2
CC-STICK SOFT: The Stick Soft process features
continuous control ranging from 5 to 425 amps. This
mode was intended for most SMAW applications, and
Arc Gouging.
• Arc Gouging: Setting the output of the Stick Soft
mode to 425 amps will enable the arc-gouging
mode. The actual output current will depend on the
size of carbon used. The recommended maximum
size carbon is 5/16".
• The Hot Start control regulates the starting current
at arc initiation. Hot Start can be adjusted from minimum (0), with no additional current added at arc
start, to maximum (10), with double the preset current or 425 amps (max of machine) added for the
first second after arc initiation.
• The Arc Control regulates the Arc Force to adjust
the short circuit current. The minimum setting (-10)
will produce a "soft" arc and will produce minimal
spatter. The maximum setting (+10) will produce a
"crisp" arc and will minimize electrode sticking.
CC-STICK CRISP:The Stick Crisp mode features
continuous control from 60 to 250 amps. This mode
was intended primarily for pipe welding applications.
• The Hot Start control regulates the starting current at
arc initiation. Hot Start can adjust starting current up
or down by 25% of the preset value. The recommended setting for Hot Start is 5 where the initial
current is equal to the preset current.
• The Arc Control regulates the Arc Force to adjust the
short circuit current. The minimum setting (-10) will
produce a "soft" arc and will produce minimal spatter. The maximum setting (+10) will produce a "crisp"
arc and will minimize electrode sticking.
7
11
12
FIGURE 1.B
1
2
5
MPS
OLOLTS
3
6
CONTR
SELECT
m
WELD MODE
WELD
TERMINALS
OUTPUT
HOHOT ST
10
ARC CONTR
SOFT
SELECT
+2
+6
+8
+10
CRISP
4
8
9
10
FACTOR AND CONSTRUCTION VERSION
V350-PIPE
Page 14
B-3
CV-INNERSHIELD: The CV-Innershield mode fea-
tures continuous control from 15 to 29 volts. This
mode was intended primarily for 5/64 NR 207 on pipe
welding applications.
• The Hot Start control is not used in the CV-FLUX
CORED mode.
• The Arc Control regulates pinch effect. At the minimum setting (-10), minimizes pinch and results in a
soft arc. At the maximum setting (+10), maximizes
pinch effect and results in a crisp arc. The pinch
control was optimized for NR207 at an Arc Control
setting 0.0.
OPERATION
B-3
CV INNERSHIELD
• The remote will default to the 14-pin MS-style connectors remote if a remote is connected to either of
the 14-pin MS-style connectors and the 6-pin MSstyle connectors. Note: Only one of the 14-pin MSstyle connectors can have a remote control connected at a time. If no remote is connected to either of
the 14-pin MS-style connectors then the remote will
default to the 6-pin MS-style connectors if a remote
is connected to it.
• In the CV mode, the WELD TERMINAL control will
default to REMOTE.
8. HOT START
different functions depending on the welding Mode
that is active. Each feature is described under the
welding mode heading. (See Item 7 for specified
Mode Operations) (See Figure 1.B)
and ARC CONTROL features have
LOWER CASE PANEL
The output studs, line switch and remote connector
are located on the lower case front.
the output connectors. The switch provides a work
connection for wire feeder voltmeters. Place the
switch in the position of the electrode polarity indicated by the decal. The switch does not change
the welding polarity.
6-PIN MS-STYLE CONNECTOR- for remote control.
12.
CC-Stick modes
• The remote will default to only the 6-pin MS-style
connector if a remote is connected to it.
• The WELD TERMINAL control will default to ON
with or without a remote connected.
Types of Remote OUTPUT CONTROL
• The Invertec V350-PIPE’s Output Control can be
controlled by a potentiometer connected between
77 & 75 with the wiper connected to 76.
• 14-Pin Ms-style connector lead 75 is pin G, lead 76
is pin F and lead 77 is pin E.
• 6-Pin Ms-style connector lead 75 is pin C, lead 76 is
pin B and lead 77 is pin A.
Potentiometer Control
• The total resistance should be between 2000 ohms
(2K) and 10,000 ohms (10K)
• The machine output will be at minimum when lead
76 (wiper) is at the end of the potentiometer that is
connected to 75. The machine’s output will increase
as the wiper of the potentiometer is moved to the
end that is connected to 77. (Note: In TIG mode,
moving the lead 76 (wiper) to lead 77 would produce the current that has been set by the Invertec
V350-PIPE’s front panel Output Control.)
• Remotes of this type offered by Lincoln Electric are
the K857, K812 and K870.
REMOTE CONTROL OF THE OUTPUT
CONTROL AND WELD TERMINALS
The Invertec V350-PIPE has auto sensing of remote
output controls.If after connecting or removing a
remote, the Invertec V350-PIPE did not configured the
way you would like the local or remote control settings
can be changed by pushing the OUTPUT CONTROL
or WELD TERMINAL button. (A user cannot select
between the 6 and 14 pin MS-style connectors.)
V350-PIPE
Page 15
B-4
Types of Remote WELD TERMINAL Control
• The Invertec V350-PIPE’s Weld Terminals can be
controlled from each of the MS-style connectors.
The circuit has a nominal OCV of 15VDC and
requires a dry contact closure (less than 100 ohms)
to activate the output of the Invertec V350-PIPE.
• 14-Pin MS-style connectors, the Weld Terminals are
controlled from pins C (lead 2) and pin D (lead 4).
Pin C is positive.
• 6-Pin MS-style connectors, the Weld Terminals are
controlled from pin D (lead 2) and pin E (lead 4). In
the 6-pin ms-style connectors pin D is positive.
OPERATION
AUXILIARY POWER
• 115VAC, 42VAC and 24VAC power is available
from the two 14-pin MS-style connectors on the rear
of the unit. (K1728-2 Construction model of the
Invertec V350-PIPE does not have the 14-pin MSstyle connector) These supplies are intended to
supply power for auxiliary equipment like wire feeders and the TIG Module.
• 115VAC supply is rated at 2 amps and is protected by a
2.5 amp breaker located by the 14-pin connector.
• 42 VAC supply is rated at 5.5 amps and is protected
by a 10 amp breaker located by the 14-pin connector.
• 24 VAC supply is rated at 5.5 amps and is protected
by a 10 amp breaker located by the 14-pin connector.
B-4
LIMITATIONS
• The V350-PIPE is not recommended for processes
other than those listed.
• The V350-PIPE can only be used with the recommended equipment and options.
RECOMMENDED PROCESSES
Properly equipped, the Invertec V350-PIPE supports FCAW, SMAW, and CAC-A processes for a
variety of materials.
V350-PIPE
Page 16
C-1
ACCESSORIES
OPTIONS / ACCESSORIES
• Undercarriage – K1764-1
• Valet Style Undercarriage – K1838-1
K857Remote Output Control
K814 Arc Start Switch
K812 Hand Operated Amptrol
K870Foot Operated Amptrol
Note: All of the above remote controls connect directly
to the 6-pin MS-style connector on the front of the
V350-PIPE or with either a K864 or K876 adapter and
connect it to either of the14 pin wire feeder MS-style
connectors on the rear of the V350-PIPE. (See
Diagram in Section F-1)
K316L-2LN-23P
K428, K446, K449LN-25
K617 (-1 or -2) K618 (-1 or -2) LN-742
K440 (-1), K567-1LN-7 GMA
K1559-1, K1564-1LN-10
K1499-1, K1521-1DH-10
C-1
V350-PIPE
Page 17
D-1
CAPACITOR
TERMINALS
RESISTOR
MAINTENANCE
VISUAL INSPECTION
D-1
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
2. Hold resistor body with electrically insulated glove.
DO
NOT TOUCH TERMINALS. Connect the resistor terminals across the two studs in the position
shown. Hold in each position for 1 second. Repeat
for all four capacitors.
Clean interior of machine with a low pressure air
stream. Make a thorough inspection of all components. Look for signs of overheating, broken leads or
other obvious problems. Many problems can be
uncovered with a good visual inspection.
ROUTINE MAINTENANCE
1. Every 6 months or so the machine should be
cleaned with a low pressure airstream. Keeping
the machine clean will result in cooler operation
and higher reliability. Be sure to clean these areas:
• All printed circuit boards
• Power switch
• Main transformer
• Input rectifier
• Auxiliary Transformer
• Reconnect Switch Area
2. Examine the sheet metal case for dents or breakage.
Repair the case as required. Keep the case in good condition to insure that high voltage parts are protected and
correct spacings are maintained. All external sheet
metal screws must be in place to insure case strength
and electrical ground continuity.
PERIODIC MAINTENANCE
3. Use a DC voltmeter to check that voltage is not
present across the terminals on all four capacitors.
Overload Protection
The machine is electrically protected from producing
high output currents. Should the output current
exceed 430A, an electronic protection circuit will
reduce the current to approximately 100A. The
machine will continue to produce this low current until
the protection circuit is reset. Reset occurs when the
output load is removed.
Thermal Protection
Thermostats protect the machine from excessive
operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperature should occur, the
thermostat will prevent output voltage or current. The
meter will remain energized during this time.
Thermostats are self-resetting once the machine cools
sufficiently. If the thermostat shutdown was caused by
excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the
reset should occur within a 15 minute period.
V350-PIPE
Page 18
E-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
This Troubleshooting Guide is provided to help you
locate and repair possible machine malfunctions.
Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms
that the machine may exhibit. Find the listing that
best describes the symptom that the machine is
exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists
the obvious external possibilities that may contribute
to the machine symptom.
Step 3. RECOMMENDED COURSE OF ACTION
This column provides a course of action for the
Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the
Recommended Course of Action safely, contact your
local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PIPE
Page 19
E-2
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
RECOMMENDED
COURSE OF ACTION
E-2
Major physical or electrical damage
is evident when the sheet metal
covers are removed.
Input fuses keep blowing, or input
breaker keeps tripping
Machine will not power up (No
lights)
1. Contact your local authorized
Lincoln Electric Field Service facility for technical assistance.
1. Make certain that the fuses or
breakers are properly sized. See
installation section of the manual
for recommended fuse and breaker sizes.
2. Welding procedure is drawing too
much output current, or duty cycle
is too high. Reduce output current,
duty cycle or both.
3. There is internal damage to the
power source. Contact an authorized Lincoln Electric Service facility.
1. Make certain that the power
switch is in the "ON" position.
2. The circuit breaker in the reconnect area may have opened.
Reset. Check input voltage section below.
3. Input voltage selection made
improperly. Power down, check
input voltage reconnect according
to diagram on reconnect cover.
1.I
f all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service
Facility.
1. If the displays show an Err ###
Machine won’t weld, can’t get any
output.
see the fault section for corrective
action.
2. If the displays are not lit refer to
machine will not power up section.
3. If the thermal symbol is lit refer to
the thermal section.
4. If the output terminals are in
Remote control switch to "ON"
and check for output voltage. If
output voltage is now present
check for correct remote control
connection and operation.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PIPE
Page 20
E-3
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
RECOMMENDED
COURSE OF ACTION
E-3
Thermal symbol is lit
Wire feeder won’t work. Apparently
no power to wire feeder
1. Check for proper fan operation
2. Check for material blocking intake
or exhaust louvers.
1. Check circuit breakers by the wire
feeder receptacles on the rear of
the machine. Reset
2. Check to make sure the wire feed-
er is connected to the correct wire
feeder receptacle. (115VAC or
24/42VAC)
3. Check the control cable between
the power source and the wire
feeder for continuity.
1.I
f all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service
Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PIPE
Page 21
E-4
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
E-4
Fault Codes
Code DescriptionCorrective Action
31Primary over current.If condition persists The machine needs to
contact an authorizedbe turned off and back
Lincoln Field Service
on to reset the machine.
Shop
32CAP bank Aunder voltage.Check input power Self-clearing as
33CAP bank B under voltage.reconnect to make sure condition ceases.
34CAP bank Aover voltage.the machine
35CAP bank B over voltage.is connected for the input
37Soft start Failed.power being supplied.Cycle power.
39Glitch on the primary over Check the machine Self-clearing as
current fault interrupt; possiblyground.condition ceases.
caused by noise or a signal levelIf problem persists
(misc. hardware fault #1)contact an authorized
Lincoln Field Service
Shop
43CAP delta; CAP A and B are out Check input power
of balance.reconnect to make sure
the machine is
connected for the input
power being supplied.
44Main CPU problem. The DSPCheck the machine
has detected a problem with the ground.
CPU.
47Glitch on the CAP/heart beat If problem persists
interrupt; possibly caused by contact an authorized
noise or a signal level right at Lincoln Field Service
the trip threshold. Shop
(misc. hardware fault #2)
48The main contactor opened If condition persistSelf-clearing
unexpectedly. (misc. hardware contact an authorized
fault #3)Lincoln Field Service
Shop
"bad The selected weld mode doesIf condition persistsPress the Mode
node’ not exist in the weld table that iscontact an authorizedSelect button to
“####”
presently loaded in the machine.Lincoln Field Serviceselect a different
Shopmode
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PIPE
Page 22
E-5
Observe all Safety Guidelines detailed throughout this manual
TROUBLESHOOTING
DisplaysDescription
E-5
Scrolling dash
Appears at power up while the machine is going through its self configuration
"Err" "####"Fault code display. The first fault to occur will be displayed for three
seconds. The display will cycle through fault codes for all faults that
persist after the initial three-second period are displayed for 1 sec-
ond each.
"----" "----"Weld mode is changing
"----" "####"A constant voltage weld mode is selected, machine output is off.
The numeric value in the right display is the work point.
"####" "----"A constant current weld mode is selected, machine output is off.
The numeric value in the left display is either the work point or a
work point limit, depending on the weld mode and remote configura-
tion.
"####" "####"(on steady)machine output is on. Left display is current, right display is voltage.
If actively welding, the displays are arc current and arc voltage. If
not actively welding, the display will show work point.
"####" "####" (blinking)weld just finished – the average arc voltage and current will be
blinked for 5 seconds following a weld. If the work point changes
during this 5 second period, the display will revert to the above
mode.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PIPE
Page 23
F-1
DIAGRAMS
2) K963 HAND AMPTROL
3) K870 FOOT AMPTROL
TO: 1) K857 REMOTE CONTROL
CABLE RECEPTACLE (6 SOCKET)
TO: 1) LN-7 WIRE FEEDERS
CABLE RECEPTACLE (14 SOCKET)
F-1
S19309
4-19-96D
TO: 1) LN-25 WIRE FEEDERS
CABLE RECEPTACLE (6 SOCKET)
TURN THE POWER SWITCH OF THE WELDING POWER
SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES
OR WHEN CONNECTING OR DISCONNECTING PLUGS TO
WELDING POWER SOURCE.
REMOTE CONTROL ADAPTERS
STRAIGHT PLUG (14 PIN)
TO POWER SOURCE
K864
V350-PIPE
STRAIGHT PLUG (14 PIN)
TO POWER SOURCE
K876
Page 24
F-2
S19404
S19404
LN-7
CONTROL
BOX
LN-7
CONTROL
BOX
N.C.
N.C.
DIAGRAMS
K291 OR K404
K291 OR K404
2
4
2
32
32
4
21
21
31
31
INPUT CABLE
INPUT CABLE
GREEN
GREEN
757677
757677
GND
GND
K775 OPTIONAL
REMOTE CONTROL
K775 OPTIONAL
REMOTE CONTROL
F-2
12-10-93A
2
4
2
828142
828142
SPARE
SPARE
service this machine.
service this machine.
Only qualified persons should install, use or
Only qualified persons should install, use or
Before connecting the wire feeder.
Before connecting the wire feeder.
using the disconnect switch at the fuse box
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
Turn off input power to the Welding Power Source
SHOCK
SHOCK
ELECTRIC
ELECTRIC
CAN KILL
WARNING
WARNING
CAN KILL
41
41
14 PIN
AMPHENOL
14 PIN
AMPHENOL
31
31
32
32
4
K867 PLUG TO LN-7 - CONNECTION DIAGRAM
21
21
K867 UNIVERSAL
K867 UNIVERSAL
757677
757677
GND
GND
ADAPTER PLUG
ADAPTER PLUG
N.D.
N.D.
-
TO
WORK
TO
ELECTRODE CABLE
ELECTRODE CABLE
WORK
TO LN-7
TO LN-7
-
V350-PIPE
+
+
AUXILIARY POWER
POWER SOURCE
POWER SOURCE
INVERTEC
INVERTEC
AUXILIARY POWER
WITH 115VAC
WITH 115VAC
N.D. SPLICE LEADS AND INSULATE.
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. SPLICE LEADS AND INSULATE.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
Page 25
F-3
DIAGRAMS
LN-25 WITH
K431 OPTION
E
N.C.
F-3
S19405
1-25-91
K432 REMOTE
CONTROL CABLE
B
D
F
C77
A
N.D.
2
2182814241
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
SHOCK
ELECTRIC
WARNING
CAN KILL
31
GND
14 PIN
AMPHENOL
32
4
SPARE
K867 PLUG TO LN-25 - CONNECTION DIAGRAM
75
76
K867 ADAPTER
N.E.
WORK
-
TO
ELECTRODE CABLE
TO LN-25
V350-PIPE
+
INVERTEC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.D. REMOVE 6 PIN PLUG FROM K432 CABLE IN ORDER TO CONNECT K867 PLUG.
LABEL EACH LEAD (A THRU F) AS THEY ARE REMOVED FROM 6 PIN PLUG.
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
AUXILIARY POWER
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
RELAY TO CLOSE LEADS 2 & 4.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
Page 27
F-5
DIAGRAMS
LN-25 WITH
K431 OPTION
6 PIN
AMPHENOL
K432 REMOTE
CONTROL CABLE
F-5
1-25-91
S19899
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
SHOCK
ELECTRIC
WARNING
CAN KILL
14 PIN
AMPHENOL
K876 ADAPTER
K876 ADAPTER TO LN-25 - CONNECTION DIAGRAM
WORK
-
TO
ELECTRODE CABLE
TO LN-25
+
INVERTEC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. FOR INVERTECS WITH 6 PIN AMPHENOL, K432 CABLE CAN BE CONNECTED DIRECTLY.
V350-PIPE
Page 28
F-6
LN-7
CONTROL
BOX
14 PIN
AMPHENOL
DIAGRAMS
K857
K480-7 INPUT CABLE
6 PIN
AMPHENOL
REMOTE CONTROL
K963
HAND AMPTROL
K870
FOOT AMPTROL
OR
OR
F-6
4-19-96D
S19901
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
ADAPTER
K864
WARNING
SHOCK
ELECTRIC
CAN KILL
14 PIN
AMPHENOL
K864 ADAPTER TO LN-7 & REMOTE CONTROL - CONNECTION DIAGRAM
WORK
-
TO
ELECTRODE CABLE
TO LN-7
+
INVERTEC
AUXILIARY POWER
WITH 115VAC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.C. K480-7 INPUT CABLE CAN BE CONNECTED DIRECTLY IF REMOTE CONTROL IS NOT REQUIRED.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. K864 ADAPTER CANNOT BE USED WITH AN LN-25.
V350-PIPE
Page 29
F-7
DIAGRAMS
15' SENSE LEAD & CLAMP
PART OF K316L-2
F-7
S25419
8-01(CRM)
WARNING
LN23-P
(K316L-2)
Only qualified persons should install, use
or service this equipment.
fuse box Before connecting the Wire Feeder.
Turn off input power to the Welding Power
Source using the disconnect switch at the
25' POWER LEAD
ELECTRIC SHOCK
CAN KILL
PART OF K316L-2
SENSE LEAD (PIGTAIL)
CONTROL CABLE
PART OF K316L-2
-
+
CONNECTOR
14 PIN MS-STYLE
OUTPUT TERMINALS
V350-PIPE
OPTIONAL 50' EXTENSION
K2165-50
CUSTOMER PROVIDE
V350-PRO
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE NEGATIVE TO CHANGE POLARITY, TURN POWER
"OFF" REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
Page 30
F-8
RIGHT SIDE OF MACHINE
1001,1002,
WIRING DIAGRAM INVERTEC V350 PIPE
C1,C3
+
}
N.A.
PER
INPUT
1010,1020
3200/300
206203
SWITCH
R = RED
G = GREEN
B = BLACK
COLOR CODE:
IN PARANTHESIS COLORS
FOR CE MACHINES
610
1020
1010
865
4
208
205
209
2
1
J20
6
5
716
715
611
615
607
DIAGRAMS
E
A
C
H
IN
F
F
M
N
R
T
O
O
6
8327
9
1
510
4
J37
1
TRANSDUCER
4A
16
15
716
205
541
24
42
31
532
41A
54
P56
275
277
276
3
4
2
1
J311
S
10
J34
5
75
2A
2
76
4
77
8
0
2
8
0
4
21
8
0
3
J90
8
0
6
4
2
4
77
75
11
12
5
6
410
J331
REMOT
715
B
N
-I
I
R
P
UT
PRI-O
6
I
P52
16
7
5
11
1
6
1
FAN
FAN
PRIMARY
RECONNECT
DISPLAY
POT
CONTROL
277
276
275
J31
R5
10K/2W
7
61
9
2
38
4
75A
C
D
EFAB
6 PIN
REMOTE
77A
+
TP4
901B
R1
+
901
553
76A
551
552
76
554
9
7
8
3
2
510
1
49
J33
E
J1
J6
15
16
8
7
607
608
616
X2
X20
L1
T
S
O
O
B
C
E
S
REACTOR
X30
X3
X
1
2
7
3
T
U
-O
PRI
204
208
COM1
24V
H6
28V
42V
H5
H4
H3
H2
COM2A
H1
COM2
115V
FAN
207A
203
206
E
C
H
IN
6
7
9
10
38
1
2
5
4
)
W
IE
V
R
A
E
R
(
TP5
903B
901A
903A
S1
21
21B
903
8
7
16
3
2
CONTROL
1011121314
2
4
3
5
6
605
611
602
610
612
615
609
X30
506
503
xxxxxxx
CHOKE
X10
T
S
O
O
B
C
E
S
I-IN
A
R
P
XFMR
MAIN
N.E.
XFMR
AUXILIARY
A
A
+
INPUT
BRIDGE
209
A
2A
202
CB2
A
( 380-575VAC POSITION )
N.C.
A
F
R
O
M
E
A
R
_
J2
9
1
L2
X40
X4
TP3
TP1
A
D
MODE SELECT
-OR-
ADVANCED PROCESS PANEL
J5
3
4
2
1
502
503
505
REACTOR
X10
B
TP2
B
_
E
207A
200-
H2
380-
415V 208V
H4
1
6
7
2
8
3
9
4
5
J3
10
7
4
0
1
7
1
8
4
0
2
J4
2
4
0
3
389
0
46
10
1
4
0
5
5
1112
2
4
0
6
506
411
412
410
407
1
2
5
4
J42
CONTROL
C
H1
C
_
F
207
220-
230V
H3
440-
460V
H5
550-
575V
H6
N = BROWN
U = BLUE
Y = YELLOW
W = WHITE
STATU
CB1
BREAKER
100 A CIRCUIT
A
B(U)
U
B
R(B)
V
C
W(N)
W
G(G/Y)
CURRENT
J11
2
1
1010
1020
J10B
2
1
1001
1002
J10A
J9
J8
J7
7
6
5
6
5
8
4
2
2
3
3
903
616
608
605
1001
1002
7
2
3
1
J21
3
J22
7
84
602
609
612
1
901
502
xxxxxxx
201
204
12
1
4
802
801
806
804
201
505
207
C2,C4
3200/300
+
202
FAN
4
115V
COM2
3
FAN
N.D.
T
I
U
C
R
I
C
X
E
L
I F
P
S
IT
U
C
IR
C
X
E
L
F
I
P
S
IT
U
C
IR
C
X
E
L
F
I
P
S
IT
U
C
R
I
C
X
E
L
F
I
P
S
4
0
4
0
4
1
4
1
4
1
408
65
66
3
1
2
6
3
4
J41
65
+
C5
66
RECTIFIER
OUTPUT
RECTIFIER
X2
X4
GND
GAS
SOLENOID
553
+
554
DISPLAY
STATUS
MODE -OR- ADV.PROC.
REMOTE
CONTROL
432
438
431
432
2
1
8
7
J43
POWER
65B
41A
~
66B
X30
31
32
J
A
GND
42
41B
J
A
GND
DISPLAY
STATUS
LEGEND
ALL MACHINES
OPTION
COMPONENT OUTLINE
MODE -OR- ADV.PROC.
FOR MACHINES WITH REMOTE BOARD
FOR MACHINES WITHOUT REMOTE BOARD
SPI FLEX CIRCUIT CONNECTION DETAIL
CONTROL
ON "CE" MODELS.
N.D. INPUT POWER LINE FILTER IS PRESENT ONLY
N.E. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER
51
552
5
2
4
1
3
P55
438
431
01
402
4
403
405
406
6
5
4
3
9
12
11
10
LEFT SIDE OF MACHINE
+
~
54
-
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
S
NUB
BER
X20
X10
21,21B,2A,4A,
SNB
REMOTE
)
W
IE
V
R
A
E
REMOTE
R
(
75A,76A,77A
)
W
IE
V
R
A
E
R
(
NOTES:
N.A. 1. FOR MACHINES WITH RED, BLACK AND WHITE POWER CORDS
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRICAL CODE.
X40
21
75A
75B
H
76A
I
G
F
N
76B
K
M
L
E
77A
B
D
C
77B
4B
4A
2B
2A
32
41
I
K
B
41B
41
115V WIRE FEEDER
532
CB2
21B
24
75B
H
G
F
N
76B
M
L
E
D
C
77B
24/42V WIRE FEEDER
4B
2B
6A2A
541
CB1
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
CONNECT BLACK AND WHITE LEADS TO SUPPLY CIRCUIT.
LINE FILTER.
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
J10A,
J8,
J22, J41,
J2,J5,J11,
J31,J33,
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.
CONNECTION SHOWN IS FOR 550-575V OPERATION. (CE MODELS ONLY GO TO 440VAC.)
FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.
1
J10B
6
J43, J331
1
4
J20,J21
1
3
1
J9, J42, P53
2
1
J311, P55
5
J34,J37
1
8
J1,J6,J7, P52
1
2. FOR MACHINES WITH BROWN, BLACK AND BLUE POWER CORDS
FOR SINGLE PHASE INPUT: CONNECT GREEN/YELLOW LEAD TO GROUND PER NATIONAL ELECTRICAL CODE.
12
7
8
5
6
4
4
3
10
6
16
9
BASE
CASE FRON T
CONNECT BLUE AND BROWN LEADS TO SUPPLY CIRCUIT.
2
PROTECTIVE BONDING CIRCUIT
WRAP BLACK LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
12-7-2001W
CONNECTOR CAVITY NUMBERING SEQUENCE
(VIEWED FROM COMPONENT SIDE OF BOARD)
ELECTRI CAL SYMBOLS PER E1537
FOR THREE PHASE INPUT: CONNECT GREEN/YELLOW GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLUE, BLACK & BROWN LEADS TO SUPPLY CIRCUIT.
F-8
G3707
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
V350-PIPE
Page 31
F-9
DIAGRAMS
F-9
27.82
21.60
3.44
5.50
UDE MORE THAN
10.00
N NOT PROTR
MOUNTING HOLE LOCATIONS
CHES INSIDE THE MACHINE.
NOTE: MOUNTING SCREWS CA
3.50
1/4-20 NUT (4 PLACES)
0.5 IN
8/00
M19527
4
11.8
DIMENSION PRINT
9
4.7
1
V350-PIPE
0
2.44
13.1
1
Page 32
NOTES
V350-PIPE
Page 33
NOTES
V350-PIPE
Page 34
WARNING
Spanish
AVISO DE
PRECAUCION
● Do not touch electrically live parts or
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
● No toque las partes o los electrodos
bajo carga con la piel o ropa mojada.
● Aislese del trabajo y de la tierra.
● Keep flammable materials away.
● Mantenga el material combustible
fuera del área de trabajo.
● Wear eye, ear and body protection.
● Protéjase los ojos, los oídos y el
cuerpo.
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molhada.
● Isole-se da peça e terra.
● Gardez à l’écart de tout matériel
inflammable.
● Entfernen Sie brennbarres Material!
● Mantenha inflamáveis bem guarda-
dos.
● Protégez vos yeux, vos oreilles et
votre corps.
● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
● Use proteção para a vista, ouvido e
corpo.
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Page 35
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Turn power off before servicing.
● Do not operate with panel open or
guards off.
WARNING
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.