Lincoln Electric IM708 User Manual [en, fr]

Page 1
INVERTEC V350-PRO (CE)
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RETURN TO MAIN MENU
Safety Depends on You
Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought­ful operation on your part. DO
NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most
importantly, think before you act and be careful.
™
For use with machines Code; 10670
A
AMPS
V
VOLTS
A
W
ARNING
OUTPUT
INVERTEC V350-PRO
REMOTE
ON
OF
F
WELD TERMINALS
SELECT
POWE
R
LINCOLN
ELECTRIC
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IM708
January, 2001
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Date of Purchase: Serial Number: Code Number: Model: Where Purchased:
ISO 9001
Designed and Manufactured Under a
Quality Program Certified by ABS Quality Evaluations, Inc.
to ISO 9001 Requirements.
CERTIFICATE NUMBER: 30273
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
ANSI RAB
QMS
IEC 974-1 IP21S
OPERATOR’S MANUAL
Copyright © 2001 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Page 2
i
SAFETY
i
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents are known to the State of California to cause can­cer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
____________________________________________________
1.b.Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz­ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
___________________________________________________
1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
ELECTRIC AND MAGNETIC FIELDS may be dangerous
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
Mar ‘95
Page 3
ii
SAFETY
ii
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.
5.a.Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
5.b.
Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating prod­ucts.
5.c. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
5.d. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.e. Also see item 1.b.
vapors
Mar ‘95
to
Page 4
iii
SAFETY
iii
WELDING SPARKS can cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been “cleaned”. For information, purchase “Recommended Safe Practices for the Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
Remember that welding sparks and hot
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode if damaged.
7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY powered equipment.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.
Mar ‘95
Page 5
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions pour le porte-électrode s’applicuent aussi au pistolet de soudage.
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible de la zone de travail qu’il est pratique de le faire. Si on place la masse sur la charpente de la construction ou d’autres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer des risques d’incendie ou d’echauffement des chaines et des câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant d’opé rations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code “Code for safety in welding and cutting” CSA Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se prot contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de n’importe quelle partie du corps.
3. Un coup d’arc peut être plus sévère qu’ un coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du ray­onnement de l’arc et des projections quand on soude ou quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de l‘arc.
c. Protéger l’ autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’ arc de soudage. Se protéger avec des vêtements de protection libres de l’huile, tels que les gants en cuir, chemise épaisse, pan­talons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les
éger
PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de l’électricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branchéà une bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debranch­er à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûretéà leur place.
Mar. ‘93
Page 6
v
ELECTROMAGNETIC COMPATIBILITY (EMC)
Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized standard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use.
Introduction All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions are received by other equipment, electrical interference may result. Electrical emissions may affect many kinds of electrical equipment; other nearby welding equipment, radio and TV reception, numerical controlled machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment.
SAFETY
v
Installation and Use The user is responsible for installing and using the welding equipment according to the manufacturer s instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases this remedial action may be as simple as earthing (grounding) the welding circuit, see Note. In other cases it could involve constructing an electromagnetic screen enclosing the power source and the work complete with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome.
Note: The welding circuit may or may not be earthed for safety reasons according to national codes. Changing the earthing arrangements should only be authorized by a person who is competent to assess whether the changes will increase the risk of injury, e.g., by allowing parallel welding current return paths which may damage the earth circuits of other equipment.
Assessment of Area Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area. The following shall be taken into account:
a) other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the
welding equipment;
b) radio and television transmitters and receivers; c) computer and other control equipment; d) safety critical equipment, e.g., guarding of industrial equipment; e) the health of the people around, e.g., the use of pacemakers and hearing aids; f) equipment used for calibration or measurement; g) the immunity of other equipment in the environment. The user shall ensure that other equipment being
used in the environment is compatible. This may require additional protection measures;
h) the time of day that welding or other activities are to be carried out.
V350-PRO (CE)
3-1-96H L10093
Page 7
vi
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SAFETY
ELECTROMAGNETIC COMPATIBILITY (EMC)
The size of the surrounding area to be considered will depend on the structure of the building and othe that are taking place. The surrounding area may extend beyond the boundaries of the premises.
Methods of Reducing Emissions
Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s recomm If interference occurs, it may be necessary to take additional precautions such as filtering of the mains Consideration should be given to shielding the supply cable of permanently installed welding equipmen conduit or equivalent. Shielding should be electrically continuous throughout its length. The shielding connected to the welding power source so that good electrical contact is maintained between the cond welding power source enclosure.
Maintenance of the Welding Equipment The welding equipment should be routinely maintained according to the manufacturer s recommendati access and service doors and covers should be closed and properly fastened when the welding equip operation. The welding equipment should not be modified in any way except for those changes and adj covered in the manufacturers instructions. In particular, the spark gaps of arc striking and stabilizing d be adjusted and maintained according to the manufacturer s recommendations.
Welding Cables The welding cables should be kept as short as possible and should be positioned close together, runni to the floor level.
vi
Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered. metallic components bonded to the work piece will increase the risk that the operator could receive a s touching these metallic components and the electrode at the same time. The operator should be insula such bonded metallic components.
Earthing of the Workpiece Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce in some, but not all instances. Care should be taken to prevent the earthing of the workpiece increasin of injury to users, or damage to other electrical equipment. Where necessary, the connection of the wo earth should be made by a direct connection to the workpiece, but in some countries where direct conn permitted, the bonding should be achieved by suitable capacitance, selected according to national regu
Screening and Shielding Selective screening and shielding of other cables and equipment in the surrounding area may alleviate interference. Screening of the entire welding installation may be considered for special applications.
1
Portions of the preceding text are contained in EN50199: "Electromagnetic Compatibility (EMC) pr
arc welding equipment."
1
V350-PRO (CE)
Page 8
for selecting a QUALITY product by Lincoln Electric. We want you
Thank You
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information you have recorded above.
viivii
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
Page 9
viii
TABLE OF CONTENTS
Page
Installation.......................................................................................................Section A
Technical Specifications........................................................................................A-1
Safety Precautions..........................................................................................A-2
Select Suitable Location..................................................................................A-2
Stacking ..........................................................................................................A-2
Tilting...............................................................................................................A-2
Input and Grounding Connections ..................................................................A-2
Power Cord Connection..................................................................................A-2
Connection of Wire Feeders to V350-PRO (CE).............................................A-2
Remote Control of Invertec.............................................................................A-3
Undercarriage Mountings................................................................................A-3
Parallel Operations..........................................................................................A-4
Ouick Disconnect Plugs..................................................................................A-4
Operation.........................................................................................................Section B
Additional Safety Precautions ...............................................................................B-1
General Description and Duty Cycle......................................................................B-1
Operational Features and Controls.........................................................B-1 Thru B-3
Remote Control of the Output Control and Weld Terminals..................................B-3
Design Features and Advantages .........................................................................B-4
Auxiliary Power......................................................................................................B-5
Limitations..............................................................................................................B-5
Recommended Processes ....................................................................................B-5
viii
Accessories.....................................................................................................Section C
General Options / Accessories..............................................................................C-1
“CE” Version........................................................................................................................
Field Installed Options/Accessories.......................................................................C-1
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
C
APACITOR DISCHARGE PROCEDURE..........................................................................D-1
VISUAL INSPECTION...................................................................................................D-1
R
OUTINE MAINTENANCE ............................................................................................D-1
PERIODIC MAINTENANCE ...........................................................................................D-1
Section E ..............................................................................................Troubleshooting
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ...........................................................................E-2 Thru E-3
Fault Codes ...........................................................................................................E-4
Displays.................................................................................................................E-5
Connection , Wiring Diagrams and Dimension Prints .................................Section F
Parts List ......................................................................................................P389 Series
C-1
Page 10
A-1
INSTALLATION
A-1
TECHNICAL SPECIFICATIONS -
INVERTEC V350-PRO (CE)
INPUT AC VOLTAGE & DC OUTPUT
Product Ordering Input AC Rated DC Output Output Weight Dimensions
Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD
50/60 Hz (continuous)
350A / 34V / 60% 14.7”x12.5”x
Invertec 200-220/ 3 Phase 27.8”*
V350- K1728-3 380-400/ 320A / 33V / 60% AMPS 82.5lbs (373x318x
PRO “CE” 415-440/ 1 Phase 5-425 (37.4 kg) 706*)mm
60/50 Hz
275A / 31V /100%
1 & 3 Phase * Includes
handles
* Overall Length Including Handle, 27.8” (706mm) without handle.
V350-PRO (CE) INPUT CURRENT (CE)
Recommended Fuse Sizes Based On The U.S. National Electrical Code And Maximum Machine Outputs
Input 50/60 Hz Output Recommended
Voltage Phases 275Amps@ 350Amps@ Line Cord Size Fuse Size Notes
31Volts(100%) 34Volts(60%) AWG[IEC] SIZES 200 3 35 48 6 80A Note 2 220 3 35 48 6 80A Note 2 380 3 21 28 8 50A 400 3 20 27 8 50A 415 3 19 26 8 50A 440 3 18 24 8 50A
Voltage Phases 275Amps@ 320Amps@ Line Cord Size Fuse Size Notes
31Volts(100%) 33Volts(60%) 200 1 ---- ---- --- ----- Note 1 220 1 64 82 4 125A Note 2 380 1 44 55 6 80A Note 2 400 1 40 50 8 80A 415 1 38 48 8 80A 440 1 35 45 8 80A
1. Not rated is indicated by 4-x's in the box on the rating plate
2. When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.
OUTPUT CABLES, CONNECTIONS AND LIMITATIONS
Select the output cable size based upon the following chart. Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:
DUTY CYCLE CURRENT LENGTH UP 61m (200 FT) 61-76m (200-250 FT)
100% 275 1/0 1/0
60% 350 1/0 2/0
V350-PRO (CE)
Page 11
A-2
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GREEN/YELLOW BLUE
BLACK
BROWN
INSTALLATION
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill.
• TURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH BEFORE ATTEMPTING TO CONNECT OR DIS-
CONNECT INPUT POWER LINES, OUTPUT CABLES, OR CONTROL CABLES.
• Only qualified personnel should perform this installation.
• Connect the green/yellow lead of the power cord to ground per appropriate National Electrical Code.
----------------------------------------------------------------------
SELECT SUITABLE LOCATION
The Invertec V350-PRO (CE) will operate in harsh environments. Even so, it is important that simple pre­ventative measures are followed in order to assure long life and reliable operation.
• The machine must be located where there is free cir­culation of clean air such that air movement in the back, out the sides and bottom will not be restricted.
• Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown.
• Keep machine dry. Shelter from rain and snow. Do
not place on wet ground or in puddles.
STACKING
V350-PRO (CE) cannot
TILTING
Place the machine directly on a secure, level surface or on a recommended undercarriage. The machine may topple over if this procedure is not followed.
INPUT AND GROUNDING CONNECTIONS
• Only a qualified electrician should connect the
Invertec V350-PRO (CE). Installation should be made in accordance with the appropriate National Electrical Code, all local codes and the information detailed below.
• When received directly from the factory, multiple
voltage machines are internally connected for 440VAC. If 440VAC is the desired input, then the machine may be connected to the power system without any setup required inside the machine.
• Initial 200VAC - 415VAC operation will require an
Input voltage panel setup.
• Open the access panel on the rear of the machine. For 200 or 230: Position the large switch to 200-230.
•
For higher voltages: Position the large switch to ≥ 380.
• Move the "A" lead to the appropriate terminal.
POWER CORD CONNECTION
A 5 meter power cord is wired into the machine. Follow the power cord connection instructions. Incorrect connection may result in equipment damage.
be stacked.
A-2
Single Phase Input
Connect green/yellow lead to ground per National Electrical Code. Connect blue and brown leads to power. Wrap black lead with tape to provide 600V insulation.
Three Phase Input
Connect green/yellow lead to ground per appropriate National Electric Code. Connect blue, black and brown leads to power.
CONNECTIONS OF WIRE FEEDERS TO V350-PRO (CE) LN-25 Connection Instructions
• Turn the Invertec power switch "off".
• Connect the electrode cable to the output terminal of
polarity required by electrode. Connect the work lead to the other terminal.
• LN-25 with Remote Control options can be used with the "CE" version of the V350. The 6 Pin (K444-1) and 14 pin (K444-2) remotes can be connected directly to the 6 & 14 pin amphenols. The 42 Volt Remote Voltage and Output Control (K624-1) Kit can be connected to the V350’s 24/42 VAC amphenol using Remote Control Cable assembly K627- [ ]. LN-25s with a K431-1 remote kit can be connected to the V350’s 24/42 VAC amphenol using a K432 cable and K876 adapter. (See connection diagram S19899). Or the K432 cable could be modified with a K867 Universal Adapter Plug (See connection diagram S19405) to connect it to the V350’s 24/42 VAC amphenol.
LN-7 Connection Instructions
• Turn the Invertec power switch "off".
• Connect the K480 control cable from the LN-7 to the
115VAC 14-pin wire feeder amphenol connector on the rear of the Invertec.
• Connect the electrode cable to the output terminal of
the polarity required by electrode. Connect the work lead to the other terminal.
• Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding voltage.
• If K480 is not available, see connection diagram
S19404 for modification of K291 or K404 LN-7 input cable with K867 Universal Adapter Plug.
• If a remote control such as K857 is to be used with
the LN-7, the remote can be connected directly to the 6 pin amphenol on the front of the Invertec or use a K864 adapter to connect the LN-7 and the remote to the 115VAC 14-pin amphenol connector on the rear of the Invertec. (See connection diagram S19901)
V350-PRO (CE)
Page 12
A-3
INSTALLATION
LN-10 Connection Instructions
• Turn the Invertec power switch "off".
• Connect the K1505 control cable from the LN-10 to
the Invertec 24/42VAC 14-pin amphenol connector on the rear of the Invertec.
• Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used.
• See the LN-10 manual for details on accessing Control DIP Switch
LN-742 Connection Instructions
• Turn the Invertec power switch "off"
• Either a K591 or a K593 Input cable assembly is
required to connect the LN-742 to the Invertec.
• Connect the control cable from the LN-742 to the 24/42 VAC 14-pin wire feeder amphenol on the rear of the Invertec.
• Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding volt­age.
• If a remote control such as K857 is to be used with
the LN-742, the remote can be connected directly to the 6pin amphenol on the front of the Invertec or use a K864 adapter to connect the LN-742 and the remote to the 24/42VAC 14-pin wire feeder amphe­nol connector on the rear of the Invertec.
A-3
TIG MODULE K930-2
The TIG Module connects to the “CE” version with a K936-1 (9-14 pin) control cable. Connect the K936-1 to the 115VAC Wire Feeder Amphenol on the rear of the V350-PRO (CE).
CONNECTION OF WIRE FEEDERS TO V350-PRO (CE)
Wire feeders other than LN-7, LN-10 and LN-25 may be used provided that the auxiliary power supply capacity of the Invertec is not exceeded. K867 Universal Adapter Plug may be required. See con­nection diagram S24985 on page F-4.
REMOTE CONTROL OF INVERTEC
Remote Control K857, Hand Amptrol K963 and Foot Amptrol K870.
UNDERCARRIAGE MOUNTINGS
NOTE: MOUNTING SCREWS CA
MOUNTING HOLE LOCATIONS
CHES INSIDE THE MACHINE.
0.5 IN
11.8
4
N NOT PROTR
3.50
1/4-20 NUT (4 PLACES)
UDE MORE THAN
10.00
M19527
5.50
8/00
Cobramatic Connection Instructions
• Turn the Invertec power switch "off"
• Connect the control cable from the Cobramatic to
the 24/42 VAC 14-pin wire feeder amphenol on the rear of the Invertec.
• Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used.
• If a remote control such as K857 is to be used with the Cobramatic, the remote can be connected directly to the 6pin amphenol on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 24/42VAC 14-pin wire feeder amphenol connector on the rear of the Invertec.
V350-PRO (CE)
Page 13
A-4
25 mm
1 in.
WELDING CABLE
BOOT
TRIM
SET SCREW
BRASS PLUG
COPPER TUBE
INSTALLATION
PARALLEL OPERATION
The V350-PRO (CE) are operable in parallel in CC mode. For best results, the currents of each machine should be reasonably well shared. As an example, with two machines set up in parallel for a 400 amp procedure, each machine should be set to deliver approximately 200 amps, not 300 amps from one and 100 amps from the other. This will minimize nuisance shutdown conditions. In general, more than two machines in parallel will not be effective due to the voltage requirements of procedures in that power range. To set machine outputs, start with output control pots and arc control pots in identical positions. Use the output control pots to balance the currents and main­tain the desired voltage or current. The arc control pots should be kept identical on the two machines.
QUICK DISCONNECT PLUGS
A quick disconnect system is used for the welding cable connections. The welding plug included with the machine is designed to accept a welding cable size of 1/0 to 2/0.
A-4
1. Remote 25mm (1 in.) of welding cable insulation.
2. Slide rubber boot onto cable end. The boot end may be trimmed to match the cable diameter. Soap or other lubricant will help to slide the boot over the cable.
3. Slide the copper tube into the brass plug.
4. Insert cable into copper tube.
5. Tighten set screw to collapse copper tube. Screw must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening.
6. Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electrical surfaces after the plug is locked into the receptacle.
V350-PRO (CE)
Page 14
B-1 SAFETY PRECAUTIONS
OPERATION
OPERATIONAL FEATURES and CONTROLS:
B-1
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or electrode with skin or wet clothing.
• Insulate yourself from work and ground.
• Always wear dry insulating gloves.
------------------------------------------------------------------------
FUMES AND GASES can be danger­ous.
• Keep your head out of fumes.
• Use ventilation or exhaust to remove
fumes from breathing zone.
------------------------------------------------------------------------
WELDING SPARKS can cause fire or explosion.
• Keep flammable material away.
• Do not weld on closed containers.
------------------------------------------------------------------------
ARC RAYS can burn eyes and skin.
• Wear eye, ear and body protection.
------------------------------------------------------------
See additional warning information at
front of this operator’s manual.
-----------------------------------------------------------
GENERAL DESCRIPTION
PRODUCT DESCRIPTION & DUTY CYCLE
The Invertec V350-PRO (CE) offers multi mode CV and CC DC welding and is rated at 350 amps, 34 volts at a 60% duty cycle with 3 phase input. It is also rated at 320 amps with single phase input. It is rated at 275 amps, 100% duty cycle.
UPPER CONTROL PANEL
1. AMPS Meter
• Prior to STICK or TIG operation (current flow), the meter displays preset current value (either 2 amps or +/- 3% (e.g. 3 amps on 100), whichever is greater).
• Prior to CV operation, the meter displays four dash­es indicating non-presettable AMPS.
• During welding, this meter displays actual average amps.
• After welding, the meter holds the actual current value for 5 seconds. Output adjustment while in the "hold" period results in the "prior to operation" char­acteristics stated above. The displays blink indicat­ing that the machine is in the "Hold" period.
2. VOLT METER
• Prior to CV operation (current flow), the meter dis­plays desired preset voltage value (+/- .5V).
• Prior to STICK or TIG operation, the meter displays the Open Circuit Voltage of the Power Source or four dashes if the output has not been turned on.
• During welding, this meter displays actual average volts.
• After welding, the meter holds the actual voltage value for 5 seconds. The displays blink indicating that the machine is in the "Hold" period.
• Output adjustment while in the "hold" period results in the "prior to operation" characteristics stated above.
3. OUTPUT CONTROL
• Output control is conducted via a single turn poten­tiometer.
• Adjustment is indicated by the meters as stated above.
• When in TIG modes, this control sets the maximum welding current. Full depression of a foot or hand Amptrol results in the preset level of current.
4. WELD TERMINALS-REMOTE , ON
• Two status lights indicate the location of trigger con­trol as determined by the "WELD TERMINALS" push button.
• If trigger control is local "weld terminals on", the ON display will be lit.
• If trigger control is remote "weld terminals remotely controlled", the REMOTE display will be lit.
• The unit will power up in "pre-determined preferred" trigger modes.
STICK = ON TIG and CV = ON or REMOTE depending if remote output controls are connected to the machine.
V350-PRO (CE)
Page 15
B-2
OFF
OFF OFF
OFF
ON
T STARART
WELD MODE
ARC CONTROLOL
CC-STICK SOFT CC-STICK CRISP TIG GTAW
-WIRE
-FLUX CORED
-4+4+4
+2
-2
0
-6
+6
-10
SOFT
CRISP
+10
-8
+8
5
4
3
2
1
0
6
10
9
8
7
SELECT
REMOTETE
ON
REMOTETE
LOCAL
WELD
TERMINALS
OUTPUT
CONTROL
SELECT
SELECT
MPS
A
OLTS
V
OPERATION
B-2
5. THERMAL
• This status light indicates when the power source has been driven into thermal overload. If the output terminals were "ON", the "ON" light will blink indicat­ing that the output will be turned back on once the unit cools down to an acceptable temperature level. If the unit was operating in the "REMOTE" mode, the trigger will need to be opened before or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to establish output.
6. CONTROL-REMOTE , LOCAL
• Two status lights indicate the location of output con-
trol as pre-determined by the power sources auto­configure system.
• The LOCAL display will be lit when control is at the power source.
• The REMOTE display will be lit when a remote pot/control is detected.
These Output Control configurations can be overrid­den (switched) with the CONTROL push button. When changed, the unit will power up in the configura­tion it was in when it was last powered down.
7. WELD MODE SELECT
The Mode Control button selects the following welding modes desired.
CC-STICK SOFT: The Stick Soft process features continuous control ranging from 5 to 425 amps. This mode was intended for most SMAW applications, and Arc Gouging.
• Arc Gouging: Setting the output of the Stick Soft mode to 425 amps will enable the arc-gouging mode. The actual output current will depend on the size of carbon used. The recommended maximum size carbon is 5/16".
• The Hot Start control regulates the starting current at arc initiation. Hot Start can be adjusted from min­imum (0), with no additional current added at arc start, to maximum (10), with double the preset cur­rent or 425 amps (max of machine) added for the first second after arc initiation.
• The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-10) will produce a "soft" arc and will produce minimal spatter. The maximum setting (+10) will produce a "crisp" arc and will minimize electrode sticking.
Hidden Middle Control Panel – Process Set Up Panel
The middle control panel is removable to allow for upgrades (see Field Installed Options/Accessories).
Additionally, this panel is hidden by an access door to reduce appeared complexity and provide protection to the controls.
1 5 6
7
CONTR
SELECT
m
WELD MODE
CC-STICK SOFT CC-STICK CRISP TIG GT CVCV-WIRE CVCV-FLUX CORED
REMO
LOCAL
MPS
SELECT
11
CC-STICK CRISP: The Stick Crisp mode features continuous control from 5 to 425 amps. This mode was intended primarily for pipe welding applications.
• The Hot Start control regulates the starting current at arc initiation. Hot Start can adjust starting current up or down by 25% of the preset value. The recom­mended setting for Hot Start is 5 where the initial current is equal to the preset current.
2
OL
3
WELD
TERMINALS
REMO
ON
OUTPUT
HOHOT ST
10
ARC CONTR
-10
SOFT
SELECT
+2
+6
+8
+10
CRISP
4
8
12
ON
OFF
V350-PRO (CE)
OFF
9
10
Page 16
B-3
OPERATION
B-3
• The Arc Control regulates the relative Slope of the process. Slope dynamically controls the force the arc has to penetrate an open root. At the minimum setting, Arc Control is very soft and is similar to the Stick Soft mode. At the maximum setting, the slope is reduced, the OCV is reduced, and the operator has full control off the arc force required to pene­trate an open root joint. For vertical down, open root pipe welding applications, the recommended setting is between 8 and 10.
• During welding, a boost circuit increases the avail­able voltage to minimize pop outs. The boost circuit is independent of the OCV and only operates when an arc is lit.
TIG GTAW: The TIG mode features continuous con­trol from 5 to 425 amps. The TIG mode can be run in either the TIG touch start or high frequency assisted start mode.
• The Hot Start control selects the starting mode
desired. A setting of less than 5, the TIG lift start mode is selected. The OCV is controlled below 10v and the short circuit "TIG touch" current is main­tained at 25 amps independent of the preset current. When the tungsten is lifted, an arc is initiated and the output is regulated at the preset value. Hot start set­tings between 0 and 5 regulate the arc initiation cur­rent. A setting of 5 results in the most positive arc ini­tiation. A setting of 0 reduces hot start.
• Hot Start settings between 5 and 10, select high fre-
quency assisted starting TIG mode. In this range, the OCV of the machine is controlled between 50 and 70 volts. If using the Lincoln K930-1 TIG Module, set the Hot start to 10 for maximum OCV.
• The Arc Control is not used in the TIG mode.
CV-WIRE: The CV-WIRE mode features continuous control from 10 to 45 volts. The mode was intended for most GMAW, FCAW, and MCAW applications.
• The Hot Start control is not used in the CV-WIRE mode.
• The Arc Control regulates pinch effect. At the mini­mum setting (-10), minimizes pinch and results in a soft arc. Low pinch settings are preferable for weld­ing with gas mixes containing mostly inert gases. At the maximum setting (+10), maximizes pinch effect and results in a crisp arc. High pinch settings are preferable for welding FCAW and GMAW with CO2.
CV-INNERSHIELD: The CV-INNERSHIELD mode features continuous control from 10 to 45 volts. This mode was designed for self-shielded flux cored wires that require tight voltage control.
• The Hot Start control is not used in the CV-FLUX CORED mode.
• The Arc Control regulates pinch effect. At the mini­mum setting (-10), minimizes pinch and results in a soft arc. At the maximum setting (+10), maximizes pinch effect and results in a crisp arc. Most self­shielded wires work well at an Arc Control setting of 5.
8. HOT START and ARC CONTROL features have different functions depending on the welding Mode that is active. Each feature is described under the welding mode heading. (See Item 6 for specified
Mode Operation)
LOWER CASE FRONT
The output studs, line switch and remote connector are located on the lower case front.
9. Both STUDS contain "Twist-Mate" connector
inserts.
• The Negative stud is configured to accept the pass through gas system.
10. The ON-OFF switch is a 3-phase circuit breaker rated at 100 amps per leg.
11. The METER POLARITY switch is located above the output connectors. The switch provides a work connection for wire feeder voltmeters. Place the switch in the position of the electrode polarity indi­cated by the decal. The switch does not change
the welding polarity.
12. 6-PIN AMPENOL for remote control.
REMOTE CONTROL of the OUTPUT CON­TROL andWELD TERMINALS
The Invertec V350-PRO (CE) has auto sensing of remote output controls.If after connecting or removing a remote, the Invertec V350-PRO (CE) did not config­ured the way you would like the local or remote con­trol settings can be changed by pushing the OUTPUT CONTROL or WELD TERMINAL button. (A user can­not select between the 6 and 14 pin amphenols.)
CV modes
• The remote will default to the 14-pin amphenol remote if a remote is connected to either of the 14­pin amphenols and the 6-pin amphenol. Note: Only one of the 14-pin amphenols can have a remote control connected at a time. If no remote is connect­ed to either of the 14-pin amphenols then the remote will default to the 6-pin amphenol if a remote is connected to it.
• If a remote control is connected or is not connect- ed to any of the amphenols the WELD TERMINAL
control will default to REMOTE.
V350-PRO (CE)
Page 17
B-4
TIG mode
• The remote will default to the 6-pin amphenol if a remote control is connected to the 6-pin amphenol and one of the 14-pin amphenols. If a remote is not connected to the 6-pin amphenol then the remote will default to the 14-pin amphenols if a remote is connected to one of the 14-pin amphenols.
• If a remote control is connected to any of the amphenols the WELD TERMINAL control will default to REMOTE. If there are not any remote control devices attached the WELD TERMINAL con­trol will default to ON.
CC-Stick modes
• The remote will default to only the 6-pin amphenol if a remote is connected to it.
• The WELD TERMINAL control will default to ON with or without a remote connected.
Types of Remote OUTPUT CONTROL
• The Invertec V350-PRO (CE)’s Output Control can be controlled by either a potentiometer connected between 77 & 75 with the wiper connected to 76 or a 0V to 10V DC supply connected between 76 & 75. (76 needs to be positive)
• 14-Pin Amphenol lead 75 is pin G, lead 76 is pin F and lead 77 is pin E.
• 6-Pin Amphenol lead 75 is pin C, lead 76 is pin B and lead 77 is pin A.
Potentiometer Control
• The total resistance should be between 2000 ohms (2K) and 10,000 ohms (10K)
• The machine output will be at minimum when lead 76 (wiper) is at the end of the potentiometer that is connected to 75. The machine’s output will increase as the wiper of the potentiometer is moved to the end that is connected to 77. (Note: In TIG mode, moving the lead 76 (wiper) to lead 77 would pro­duce the current that has been set by the Invertec V350-PRO (CE)’s front panel Output Control.)
• Remotes of this type offered by Lincoln Electric are the K857, K812 and K870.
Voltage Control
• The supply should be an isolated supply. (Not refer­enced to earth ground, any auxiliary power from the Invertec V350-PRO (CE) or the welding output) supply should be capable of supplying at least 20mA.
• 0 volts supplied to 76 will set the Invertec V350­PRO (CE) to minimum output for the mode that has been selected while 10 volts supplied to 76 will set the Invertec V350-PRO (CE) to the maximum output for the mode. (Note: In TIG mode, 10 volts supplied to lead 76 would produce the current that has been set by the Invertec V350-PRO (CE)’s front panel Output Control.)
OPERATION
The
B-4
Types of Remote WELD TERMINAL Control
• The Invertec V350-PRO (CE)’s Weld Terminals can be controlled from each of the amphenol connec­tors. The circuit has a nominal OCV of 15VDC and requires a dry contact closure (less than 100 ohms) to activate the output of the Invertec V350-PRO (CE).
• 14 Pin Amphenols the Weld Terminals are controlled from pins C (lead 2) and pin D (lead 4). Pin C is posi­tive.
• 6 Pin Amphenol the Weld Terminals are controlled from pin D (lead 2) and pin E (lead 4). In the 6-pin amphenol pin D is positive.
DESIGN FEATURES and ADVANTAGES
• Multiple process DC output range: 5 - 425 amps
• Pre-settable welding outputs.
• Built-in Line Voltage Compensation holds the output
constant over +/- 10% input fluctuations.
• State of the art inverter technology yields high power efficiency, excellent welding performance, lightweight, and compact design.
• Utilizes microprocessor control.
• Electronic over current protection.
• Input over voltage protection
• Manual reconnect switch located on the back panel
with a clear reconnect door to allow easy determina­tion of input configuration. The reconnect door is fastened with 1/4-turn connectors that allow quick and easy access to the reconnect area. Circuit breaker protected auxiliary.
• System Self Configure. The power source analyzes the remote controls connected to the amphenols and the desired welding mode to properly determine the location of trigger and output control.
• Modular options for easy upgrades
• Back lit Status Lights for improved error communi-
cation
• Circuit Breaker Input Switch
• F.A.N. (fan as needed). Cooling fan runs only when
necessary
• Thermostatically protected.
• Designed to the IEC 974-1 Standard.
• IP21S protection rating with potted PC boards for
enhanced ruggedness/reliability.
• Modular construction for easy servicing.
• Aluminum Chassis and Wraparound
• Power Cord included.
V350-PRO (CE)
Page 18
B-5
AUXILIARY POWER
• 115VAC, 42VAC and 24VAC power is available from the two 14-pin amphenols on the rear of the unit. (K1728-2 Construction model of the Invertec V350-PRO (CE) does not have the amphenols) These supplies are intended to supply power for auxiliary equipment like wire feeders and the TIG Module.
• 115VAC supply is rated at 2 amps and is protected by a 2.5 amp breaker located by the amphenol.
• 42 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker located by the amphenol.
• 24 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker located by the amphenol.
LIMITATIONS
• The V350-PRO (CE) is not recommended for processes other than those listed.
• The V350-PRO (CE) can only be used with the rec­ommended equipment and options.
RECOMMENDED PROCESSES
Properly equipped, the Invertec V350-PRO (CE) supports GMAW, FCAW, SMAW, GTAW and CAC­A processes for a variety of materials, including mild steel, stainless steel, cored wires, and alu­minum
OPERATION
B-5
V350-PRO (CE)
Page 19
C-1
ACCESSORIES
OPTIONS / ACCESSORIES
"CE" VERSION – K1728-3
• The "CE" version is the Factory version with the addition of power line filtering allowing the machine to comply with the European and Australian EMC
emission requirements.
• In this form, the V350-PRO (CE) provides the hard­ware to feeders.
K857 Remote Output Control K814 Arc Start Switch K812 Hand Operated Amptrol K870 Foot Operated Amptrol K930-1 TIG Module K428, K446, K449 LN-25 K617 (-1 or -2) K618 (-1 or -2) LN-742 K440 (-1), K567-1 LN-7 GMA K1559-1, K1564-1 LN-10 K1499-1, K1521-1 DH-10
power and connect to 24, 42 or 115 VAC wire
C-1
FIELD INSTALLED OPTIONS/ACCESSORIES
Options for K1728-1 Factory and K1728-3 "CE" V350’s
• TIG Gas Control Kit – K1762-1
• Advance Process Panel – K1763-1
• Undercarriage – K1764-1
• Valet Style Undercarriage – K1838-1
V350-PR0 (CE)
Page 20
D-1
CAPACITOR TERMINALS
RESISTOR
MAINTENANCE
D-1
SAFETY PRECAUTIONS
WARNING
----------------------------------------------------------------------
-
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
• Insulate yourself from work and
ground
• Always wear dry insulating gloves.
------------------------------------------------------------------------
EXPLODING PARTS can cause injury.
•
Failed parts can explode or cause other
parts to explode when power is applied.
•
Always wear a face shield and long
sleeves when servicing.
------------------------------------------------------------------------
See additional warning information
throughout this operator’s manual and the Engine manual as well.
-----------------------------------------------------------
CAPACITOR DISCHARGE PROCEDURE
1. Obtain a power resistor (25 ohms, 25 watts).
2. Hold resistor body with electrically insulated glove. DO
NOT TOUCH TERMINALS. Connect the resis­tor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four capacitors.
VISUAL INSPECTION
Clean interior of machine with a low pressure air stream. Make a thorough inspection of all compo­nents. Look for signs of overheating, broken leads or other obvious problems. Many problems can be uncovered with a good visual inspection.
ROUTINE MAINTENANCE
1. Every 6 months or so the machine should be cleaned with a low pressure airstream. Keeping the machine clean will result in cooler operation and higher reliability. Be sure to clean these areas:
• All printed circuit boards
• Power switch
• Main transformer
• Input rectifier
• Auxiliary Transformer
• Reconnect Switch Area
2. Examine the sheet metal case for dents or breakage.
Repair the case as required. Keep the case in good con­dition to insure that high voltage parts are protected and correct spacings are maintained. All external sheet metal screws must be in place to insure case strength and electrical ground continuity.
PERIODIC MAINTENANCE
Overload Protection
The machine is electrically protected from producing high output currents. Should the output current exceed 430A, an electronic protection circuit will reduce the current to approximately 100A. The machine will continue to produce this low current until the protection circuit is reset. Reset occurs when the output load is removed.
3. Use a DC voltmeter to check that voltage is not present across the terminals on all four capacitors.
V350-PRO (CE)
Thermal Protection
Thermostats protect the machine from excessive operating temperatures. Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating. If excessive operating temperature should occur, the thermostat will prevent output voltage or current. The meter will remain energized during this time.
Thermostats are self-resetting once the machine cools sufficiently. If the thermostat shutdown was caused by excessive output or duty cycle and the fan is operating normally, the Power Switch may be left on and the reset should occur within a 15 minute period.
Page 21
E-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOO TING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
E-1
This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP­TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.
Step 3. RECOMMENDED COURSE OF ACTION
This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PRO (CE)
Page 22
E-2
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
E-2
Major physical or electrical damage is evident when the sheet metal covers are removed.
Input fuses keep blowing, or input breaker keeps tripping
Machine will not power up (No lights)
1. Contact your local authorized Lincoln Electric Field Service facility for technical assistance.
1. Make certain that the fuses or breakers are properly sized. See installation section of the manual for recommended fuse and breaker sizes.
2. Welding procedure is drawing too much output current, or duty cycle is too high. Reduce output current, duty cycle or both.
3. There is internal damage to the power source. Contact an autho­rized Lincoln Electric Service facility.
1. Make certain that the power switch is in the "ON" position.
2. The circuit breaker in the recon­nect area may have opened. Reset. Check input voltage sec­tion below.
3. Input voltage selection made improperly. Power down, check input voltage reconnect accord­ing to diagram on reconnect cover.
I
f all recommended possible areas of misadjustment have been checked and the problem persists,
Contact your local Lincoln Authorized Field Service Facility.
Machine won’t weld, can’t get any output.
1. If the displays show an Err ### see the fault section for correc­tive action.
2. If the displays are not lit refer to machine will not power up sec­tion.
3. If the thermal symbol is lit refer to the thermal section.
4. If the output terminals are in Remote control switch to "ON" and check for output voltage. If output voltage is now present check for correct remote control connection and operation.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PRO (CE)
Page 23
E-3
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
E-3
Thermal symbol is lit
Wire feeder won’t work. Apparently no power to wire feeder
1. Check for proper fan operation
2. Check for material blocking intake or exhaust louvers.
1. Check circuit breakers by the wire feeder receptacles on the rear of the machine. Reset
2. Check to make sure the wire feeder is connected to the correct wire feeder receptacle. (115VAC or 24/42VAC)
3. Check the control cable between the power source and the wire feeder for continuity.
I
f all recommended possible areas of misadjustment have been checked and the problem persists,
Contact your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PRO (CE)
Page 24
E-4
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
E-4
Fault Codes
Code Description Corrective Action 31 Primary over current. If condition persists The machine needs to
contact an authorized be turned off and back Lincoln Field Service
on to reset the machine.
Shop 32 CAP bank A under voltage. Check input power Self-clearing as 33 CAP bank B under voltage. reconnect to make sure condition ceases. 34 CAP bank A over voltage. the machine 35 CAP bank B over voltage. is connected for the input 37 Soft start Failed. power being supplied. Cycle power. 39 Glitch on the primary over Check the machine Self-clearing as
current fault interrupt; possibly ground. condition ceases. caused by noise or a signal level If problem persists (misc. hardware fault #1) contact an authorized
Lincoln Field Service
Shop 43 CAP delta; CAP A and B are out Check input power
of balance. reconnect to make sure
the machine is
connected for the input
power being supplied. 44 Main CPU problem. The DSP Check the machine
has detected a problem with the ground. CPU.
47 Glitch on the CAP/heart beat If problem persists
interrupt; possibly caused by contact an authorized noise or a signal level right at Lincoln Field Service the trip threshold. Shop (misc. hardware fault #2)
48 The main contactor opened If condition persist Self-clearing
unexpectedly. (misc. hardware contact an authorized fault #3) Lincoln Field Service
Shop "bad The selected weld mode does If condition persists Press the Mode node’ not exist in the weld table that is contact an authorized Select button to “####”
presently loaded in the machine. Lincoln Field Service select a different
Shop mode
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PRO (CE)
Page 25
E-5
Observe all Safety Guidelines detailed throughout this manual
TROUBLESHOOTING
Displays Description
E-5
Scrolling dash
Appears at power up while the machine is going through its self configu­ration
"Err" "####" Fault code display. The first fault to occur will be displayed for three
seconds. The display will cycle through fault codes for all faults that persist after the initial three-second period are displayed for 1 sec-
ond each. "----" "----" Weld mode is changing "----" "####" A constant voltage weld mode is selected, machine output is off.
The numeric value in the right display is the workpoint. "####" "----" A constant current weld mode is selected, machine output is off.
The numeric value in the left display is either the workpoint or a
workpoint limit, depending on the weld mode and remote configura-
tion.
"####" "####"(on steady) machine output is on. Left display is current, right display is voltage.
If actively welding, the displays are arc current and arc voltage. If
not actively welding, the display will show workpoint. "####" "####" (blinking) weld just finished – the average arc voltage and current will be
blinked for 5 seconds following a weld. If the workpoint changes dur-
ing this 5 second period, the display will revert to the above mode.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
V350-PRO (CE)
Page 26
F-1
DIAGRAMS
2) K963 HAND AMPTROL
3) K870 FOOT AMPTROL
TO: 1) K857 REMOTE CONTROL
CABLE RECEPTACLE (6 SOCKET)
TO: 1) LN-7 WIRE FEEDERS
CABLE RECEPTACLE (14 SOCKET)
F-1
S19309
4-19-96D
TO: 1) LN-25 WIRE FEEDERS
CABLE RECEPTACLE (6 SOCKET)
TURN THE POWER SWITCH OF THE WELDING POWER
SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES
OR WHEN CONNECTING OR DISCONNECTING PLUGS TO
WELDING POWER SOURCE.
REMOTE CONTROL ADAPTERS
STRAIGHT PLUG (14 PIN)
TO POWER SOURCE
K864
V350-PRO (CE)
STRAIGHT PLUG (14 PIN)
TO POWER SOURCE
K876
Page 27
F-2
S19404
S19404
LN-7
CONTROL
BOX
LN-7
CONTROL
BOX
N.C.
N.C.
DIAGRAMS
K291 OR K404
K291 OR K404
2
4
2
32
32
4
21
21
31
31
INPUT CABLE
INPUT CABLE
GREEN
GREEN
757677
757677
GND
GND
K775 OPTIONAL
REMOTE CONTROL
K775 OPTIONAL
REMOTE CONTROL
F-2
12-10-93A
2
4
2
828142
828142
SPARE
SPARE
service this machine.
service this machine.
Only qualified persons should install, use or
Only qualified persons should install, use or
Before connecting the wire feeder.
Before connecting the wire feeder.
using the disconnect switch at the fuse box
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
Turn off input power to the Welding Power Source
SHOCK
SHOCK
ELECTRIC
ELECTRIC
CAN KILL
WARNING
WARNING
CAN KILL
41
41
14 PIN
AMPHENOL
14 PIN
AMPHENOL
31
31
32
32
4
K867 PLUG TO LN-7 - CONNECTION DIAGRAM
21
21
K867 UNIVERSAL
K867 UNIVERSAL
757677
757677
GND
GND
ADAPTER PLUG
ADAPTER PLUG
N.D.
N.D.
-
TO
WORK
TO
ELECTRODE CABLE
ELECTRODE CABLE
WORK
TO LN-7
TO LN-7
-
V350-PRO (CE)
+
+
AUXILIARY POWER
POWER SOURCE
POWER SOURCE
INVERTEC
INVERTEC
AUXILIARY POWER
WITH 115VAC
WITH 115VAC
N.D. SPLICE LEADS AND INSULATE.
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. SPLICE LEADS AND INSULATE.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
Page 28
F-3
DIAGRAMS
LN-25 WITH
K431 OPTION
E
N.C.
F-3
S19405
1-25-91
K432 REMOTE
CONTROL CABLE
B
D
F
C77
A
N.D.
2
2182814241
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
SHOCK
ELECTRIC
WARNING
CAN KILL
31
GND
14 PIN
AMPHENOL
32
4
SPARE
K867 PLUG TO LN-25 - CONNECTION DIAGRAM
75
76
K867 ADAPTER
N.E.
WORK
-
TO
ELECTRODE CABLE
TO LN-25
V350-PRO (CE)
+
INVERTEC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.D. REMOVE 6 PIN PLUG FROM K432 CABLE IN ORDER TO CONNECT K867 PLUG.
LABEL EACH LEAD (A THRU F) AS THEY ARE REMOVED FROM 6 PIN PLUG.
N.E. SPLICE LEADS AND INSULATE.
Page 29
F-4
N.C.
N.D.
DIAGRAMS
REMOTE OUTPUT CONTROL
F-4
3-1-00
S24985
NOT USED ON INVERTEC
CONNECT TOGETHER FOR WELDING OUTPUT
24 VAC / 5.5 AMP
2
4
82
81
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
SHOCK
ELECTRIC
WARNING
CAN KILL
24 VAC / 5.5 AMP
41
SPARE
14 PIN
115 VAC / 2 AMP
42 VAC / 5.5 AMP
42
INVERTEC FRAME CONNECTION
31
32
GND
AMPHENOL
TO
MIN.
10K
WIRE FEEDER VOLTMETER CONNECTION
CONNECTS TO (WORK TERMINAL) OF INVERTEC
21
77
76
75
K867 UNIVERSAL
ADAPTER PLUG
WIRE FEEDER
2
4
TO
K867
K867 UNIVERSAL ADAPTER / INVERTEC - CONNECTION DIAGRAM
WORK
-
TO
ELECTRODE CABLE
V350-PRO (CE)
+
INVERTEC
POWER SOURCE
WITH 115VAC
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
AUXILIARY POWER
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
RELAY TO CLOSE LEADS 2 & 4.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
Page 30
F-5
DIAGRAMS
LN-25 WITH
K431 OPTION
6 PIN
AMPHENOL
K432 REMOTE
CONTROL CABLE
F-5
1-25-91
S19899
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
SHOCK
ELECTRIC
WARNING
CAN KILL
14 PIN
AMPHENOL
K876 ADAPTER
K876 ADAPTER TO LN-25 - CONNECTION DIAGRAM
WORK
-
TO
ELECTRODE CABLE
TO LN-25
+
INVERTEC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. FOR INVERTECS WITH 6 PIN AMPHENOL, K432 CABLE CAN BE CONNECTED DIRECTLY.
V350-PRO (CE)
Page 31
F-6
LN-7
CONTROL
BOX
14 PIN
AMPHENOL
DIAGRAMS
K857
K480-7 INPUT CABLE
6 PIN
AMPHENOL
REMOTE CONTROL
K963
HAND AMPTROL
K870
FOOT AMPTROL
OR
OR
F-6
4-19-96D
S19901
service this machine.
Only qualified persons should install, use or
Before connecting the wire feeder.
using the disconnect switch at the fuse box
Turn off input power to the Welding Power Source
ADAPTER
K864
WARNING
SHOCK
ELECTRIC
CAN KILL
14 PIN
AMPHENOL
K864 ADAPTER TO LN-7 & REMOTE CONTROL - CONNECTION DIAGRAM
WORK
-
TO
ELECTRODE CABLE
TO LN-7
+
INVERTEC
AUXILIARY POWER
WITH 115VAC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.C. K480-7 INPUT CABLE CAN BE CONNECTED DIRECTLY IF REMOTE CONTROL IS NOT REQUIRED.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. K864 ADAPTER CANNOT BE USED WITH AN LN-25.
V350-PRO (CE)
Page 32
F-7
ENHANCED DIAGRAM
RIGHT SIDE OF MACHINE
WIRING DIAGRAM INVERTEC V350-PRO (CE)
}
INPUT
PER
DIAGRAMS
E
A
CH
IN
F M
O
FR
NT
O
1
2
J10A,
6498327
1
510
STATU
6
5
2
1
802
801
806
201
C2,C4
+
FAN 115V
COM2
FAN
2 4
1
6
CURRENT
TRANSDUCER
4A
J331
J7
16
15
715
716
205
541
24
42
31
532
41A 54
P56
PRIMARY
J37
275
277
276
3
24
1
J311
S
105
J34
75
2A
2
76
4
77
8
0
1
8
0 8
0
J90
32
8
0
4
4
2
77
75
76
12
11 5
6
410
REMOT
B
N
RI-I
P
UT
RI-O
P
6
I
P52
16
7
5
11 1
6
1
FAN
FAN
RECONNECT
DISPLAY
POT
CONTROL
277
275
276
J31
R5
10K/2W
72
6
94
MOD
38
1
75A
77A
+
C
D
EFAB
+
W ) E
VI AR
E
6 PIN
(R
REMOTE
TP4
901B
R1
901A
901
553
76A
551
552
554
93
7
28
1
5101649
J33
E
J1
J6
15
16
7
8
607
608
615
616
X2
X20
L1
T
OS
BO
C
SE
REACTOR
X30
X3
X
1
2
7
3
N
PRI-O UT
204
208
COM1
24V
AUXILIARY
28V
H6
42V
H5 H4 H3 H2
COM2A
H1
COM2
115V
FAN
207A
203
206
E
H
IN
61
73894
10
2
5
E
TP5
903B
903A
S1
21
21B
8
3
27
CONTROL
1011121314 2
5
3
4
6
605
611
602
610
612
609
X30
506
503
xxxxxxx
CHOKE
X10
T
OS
BO
C
SE
A
RI-I
P
XFMR
MAIN
N.E.
XFMR
A
INPUT
BRIDGE
AA
2A
202
CB2
( 380-575VAC POSITION )
N.C.
AC
O
F M
R
E
AR
_
903
1
6
78
2
J2
9
1
L2
X40
X4
TP3
A
+
209
3
9
4
5
10
J3
7
4
0
1
7
1
8
4
0
2
J4
2
4
0
3
389
0
46
J5
10
1
4
0
5
5
3
4
1112
2
4
0
2
502
6
1
503
506
411
410
412
407
2
505
5
41
J42
REACTOR
TP1
A
D
200-
H2
380-
H4
CONTROL
X10
C
B
H1
TP2
C
B
_
_
F
E
207
207A
220-
230V
H3
415V 208V
440-
460V
H5
550-
575V
H6
LOR CODE:
N = BROWN
U = BLUE
Y = YELLOW
W = WHITE
R = RED
G = GREEN
B = BLACK
CO
IN PARANT HESYS COLORS
FOR CE MACHINES
CB1
BREAKER
100 A CIRCUIT
A
B(U)
U
B
R(B)
V
C
W(N)
W
G(G/Y)
J11
1
2
1010
10201002
J10B
2
1
1001
J10A
J9
J8
7
8
5
6
4
2
3
3
1
4
901
903
804
1001,1002,
1010,1020
502
610
608
605
1020
1010
786
3
4
208
J21
C1,C3
3200/300
+
206 203
205
209
2
3
1
SWITCH
J20
7
84
6
5
716
715
602
611
609
612
615
607
505
616
1001
1002
xxxxxxx
5
2
1
201
207
3200/300
202
204
4
J22
12
3
N.D.
N.A.
IT CU
R CI
EX I FL
SP
IT CU
R CI
EX I FL
SP
IT CU
R CI
EX I FL
SP
IT CU
R CI
EX I FL
SP
4
0
4
0
4
1
4
1
4
1
408
65
66
3
132
6
4
J41
65
+
C5
2400/80
66
RECTIFIER
OUTPUT
RECTIFIER
X2
X4
GAS
SOLENOID
553
+
554
438
431
432
1
7
J43
41A
31
32
J
A
GND
42
J
A
GND
DISPLAY
STATUS
MODE
FOR MACHINES WITH REMOTE BOARD
REMOTE
CONTROL
552
551
2
1
3
P55
438
431
401
405
406
403
432
5
4
3
2
8
9
11
10
POWER
+
65B
~
~
-
66B
SNUBBER
X20
X30
X40
21
75A
H
I
G
F
N
K
M
L
E
D
B
C
4A
4B
2B
2A
GND
32
CB2
41
21B
24
75B
41B
H
I
G
F
N
K
M
L
E
B
D
C
4B
2B
41B
6A 2A
41
CB1
DISPLAY
LEGEND
ALL MACHINES
OPTION
COMPONENT OUTLINE
FOR MACHINES WITHOUT REMOTE BOARD
SPI FLEX CIRCUIT CONNECTION DETAIL
CONTROL MODE STATUS
ON "CE" MODELS.
N.D. INPUT POWER LINE FILTER IS PRESENT ONLY
4
402
6
12
54
X10
LEFT SIDE OF MACHINE
21,21B,2A,4A,
75A,76A,77A
SNB
75B
76A
W) E
76B
VI AR
E
77A
(R
REMOTE
77B
115V WIRE FEEDER
532
W ) E
VI
76B
AR E
REMOTE
(R
77B
24/42V WIRE FEEDER
541
NOTES:
N.A. 1. FOR MACHINES WITH RED, BLACK AND WHITE POWER CORDS
J10B
J43, J331
J8,
J20,J21
J9, J42, P53
J22, J41,
J2,J5, J11,
J311, P55
J34,J37
J31,J33,
LINE FILTER.
J1,J6,J7, P52
N.E. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.
CONNECTION SHOWN IS FOR 550-575V OPERATION. (CE MODELS ONLY GO TO 440VAC.)
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRICAL CODE.
CONNECT BLACK AND WHITE LEADS TO SUPPLY CIRCUIT.
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
FOR THRE E PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.
2. F OR MACHINES WITH BROWN, BLACK AND BLUE POWER CORDS
6
12
7
1
4
8
1
5
3
6
1
4
4
21
3
CONNECTOR CAVITY NUMBERING SEQUENCE
5
10
1
6
16
8
1
9
BASE
CASE FRONT
PROTECTIVE BONDING CIRCUIT
FOR SINGLE PHASE INPUT: CONNECT GREEN/YELLOW LEAD TO GROUND PER NATIONAL ELECTRICAL CODE.
CONNECT BLUE AND BROWN LEADS TO SUPPLY CIRCUIT.
WRAP BLACK LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
F OR THREE PHASE INPUT: CONNECT GREEN/YELLOW GROUND PER NATIONAL ELECTRIC CODE.
11-2000C
(VIEWED FROM COMPONEN T SIDE OF BOARD)
ELECTRICAL SYMBOLS PER E 1537
CONNECT BLUE, BLACK & BROWN LEADS TO SUPPLY CIRCUIT.
F-7
G3707
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
V350-PRO (CE)
Page 33
F-8
DIAGRAMS
F-8
27.82
21.60
3.44
5.50
UDE MORE THAN
10.00
N NOT PROTR
MOUNTING HOLE LOCATIONS
CHES INSIDE THE MACHINE.
0.5 IN
NOTE: MOUNTING SCREWS CA
3.50 1/4-20 NUT (4 PLACES)
8/00
M19527
4
11.8
DIMENSION PRINT
9
4.7
1
V350-PRO (CE)
0
2.44
13.1
1
Page 34
NOTES
Page 35
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(JFLF-515)
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SUB TOTAL
Additional Shipping Costs if any
TOTAL COST
Page 36
WARNING
Spanish
AVISO DE
PRECAUCION
● Do not touch electrically live parts or
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
● No toque las partes o los electrodos
bajo carga con la piel o ropa moja­da.
● Aislese del trabajo y de la tierra.
● Keep flammable materials away.
● Mantenga el material combustible
fuera del área de trabajo.
● Wear eye, ear and body protection.
● Protéjase los ojos, los oídos y el
cuerpo.
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molha­da.
● Isole-se da peça e terra.
● Gardez à l’écart de tout matériel
inflammable.
● Entfernen Sie brennbarres Material!
● Mantenha inflamáveis bem guarda-
dos.
● Protégez vos yeux, vos oreilles et
votre corps.
● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
● Use proteção para a vista, ouvido e
corpo.
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER­STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Page 37
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Turn power off before servicing.
● Do not operate with panel open or
guards off.
WARNING
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Desconectar el cable de ali-
mentación de poder de la máquina antes de iniciar cualquier servicio.
● Débranchez le courant avant l’entre-
tien.
● Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öff­nen; Maschine anhalten!)
● Não opere com as tampas removidas.
● Desligue a corrente antes de fazer
serviço.
● Não toque as partes elétricas nuas.
● No operar con panel abierto o
guardas quitadas.
● N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de protection enlevés.
● Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in Betrieb setzen!
● Mantenha-se afastado das partes
moventes.
● Não opere com os paineis abertos
ou guardas removidas.
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Page 38
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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