Lincoln Electric IM708 User Manual

INVERTEC V350-PRO (CE)
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RETURN TO MAIN MENU
Safety Depends on You
Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought­ful operation on your part. DO
NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most
importantly, think before you act and be careful.
For use with machines Code; 10670
A
AMPS
V
VOLTS
A
W
ARNING
OUTPUT
INVERTEC V350-PRO
REMOTE
ON
OF
F
WELD TERMINALS
SELECT
POWE
R
LINCOLN
ELECTRIC
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IM708
January, 2001
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Date of Purchase: Serial Number: Code Number: Model: Where Purchased:
ISO 9001
Designed and Manufactured Under a
Quality Program Certified by ABS Quality Evaluations, Inc.
to ISO 9001 Requirements.
CERTIFICATE NUMBER: 30273
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
ANSI RAB
QMS
IEC 974-1 IP21S
OPERATOR’S MANUAL
Copyright © 2001 Lincoln Global Inc.
World's Leader in Welding and Cutting Products
Sales and Service through Subsidiaries and Distributors Worldwide
i
SAFETY
i
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents are known to the State of California to cause can­cer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of Safety in Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
____________________________________________________
1.b.Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz­ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
___________________________________________________
1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
ELECTRIC AND MAGNETIC FIELDS may be dangerous
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
Mar 95
ii
SAFETY
ii
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically hot when the welder is on. Do not touch these hot parts with your bare skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.
5.a.Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
5.b.
Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating prod­ucts.
5.c. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
5.d. Read and understand the manufacturers instructions for this
equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employers safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.e. Also see item 1.b.
vapors
Mar 95
to
iii
SAFETY
iii
WELDING SPARKS can cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to Safety in Welding and Cutting (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been cleaned. For information, purchase Recommended Safe Practices for the Containers and Piping That Have Held Hazardous Substances, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
Remember that welding sparks and hot
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode if damaged.
7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
Away from areas where they may be struck or subjected to
physical damage.
A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically hot parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, Precautions for Safe Handling of Compressed Gases in Cylinders, available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY powered equipment.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturers recommendations.
Mar 95
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains.
b. Faire trés attention de bien sisoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans leau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions pour le porte-électrode sapplicuent aussi au pistolet de soudage.
zones où lon pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dincendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque dincendie.
8. Sassurer que la masse est connectée le plus prés possible de la zone de travail quil est pratique de le faire. Si on place la masse sur la charpente de la construction ou dautres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer des risques dincendie ou dechauffement des chaines et des câbles jusqu’à ce quils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant dopé rations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de larc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code Code for safety in welding and cutting CSA Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se prot contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de nimporte quelle partie du corps.
3. Un coup darc peut être plus sévère quun coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi quun verre blanc afin de se protéger les yeux du ray­onnement de larc et des projections quand on soude ou quand on regarde larc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de larc.
c. Protéger lautre personnel travaillant à proximité au
soudage à laide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de larc de soudage. Se protéger avec des vêtements de protection libres de lhuile, tels que les gants en cuir, chemise épaisse, pan­talons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les
éger
PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de l’électricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branchéà une bonne mise à la terre.
2. Autant que possible, Iinstallation et lentretien du poste seront effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debranch­er à linterrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûretéà leur place.
Mar. 93
v
ELECTROMAGNETIC COMPATIBILITY (EMC)
Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized standard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use.
Introduction All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions are received by other equipment, electrical interference may result. Electrical emissions may affect many kinds of electrical equipment; other nearby welding equipment, radio and TV reception, numerical controlled machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment.
SAFETY
v
Installation and Use The user is responsible for installing and using the welding equipment according to the manufacturer s instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases this remedial action may be as simple as earthing (grounding) the welding circuit, see Note. In other cases it could involve constructing an electromagnetic screen enclosing the power source and the work complete with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome.
Note: The welding circuit may or may not be earthed for safety reasons according to national codes. Changing the earthing arrangements should only be authorized by a person who is competent to assess whether the changes will increase the risk of injury, e.g., by allowing parallel welding current return paths which may damage the earth circuits of other equipment.
Assessment of Area Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area. The following shall be taken into account:
a) other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the
welding equipment;
b) radio and television transmitters and receivers; c) computer and other control equipment; d) safety critical equipment, e.g., guarding of industrial equipment; e) the health of the people around, e.g., the use of pacemakers and hearing aids; f) equipment used for calibration or measurement; g) the immunity of other equipment in the environment. The user shall ensure that other equipment being
used in the environment is compatible. This may require additional protection measures;
h) the time of day that welding or other activities are to be carried out.
V350-PRO (CE)
3-1-96H L10093
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SAFETY
ELECTROMAGNETIC COMPATIBILITY (EMC)
The size of the surrounding area to be considered will depend on the structure of the building and othe that are taking place. The surrounding area may extend beyond the boundaries of the premises.
Methods of Reducing Emissions
Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s recomm If interference occurs, it may be necessary to take additional precautions such as filtering of the mains Consideration should be given to shielding the supply cable of permanently installed welding equipmen conduit or equivalent. Shielding should be electrically continuous throughout its length. The shielding connected to the welding power source so that good electrical contact is maintained between the cond welding power source enclosure.
Maintenance of the Welding Equipment The welding equipment should be routinely maintained according to the manufacturer s recommendati access and service doors and covers should be closed and properly fastened when the welding equip operation. The welding equipment should not be modified in any way except for those changes and adj covered in the manufacturers instructions. In particular, the spark gaps of arc striking and stabilizing d be adjusted and maintained according to the manufacturer s recommendations.
Welding Cables The welding cables should be kept as short as possible and should be positioned close together, runni to the floor level.
vi
Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered. metallic components bonded to the work piece will increase the risk that the operator could receive a s touching these metallic components and the electrode at the same time. The operator should be insula such bonded metallic components.
Earthing of the Workpiece Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce in some, but not all instances. Care should be taken to prevent the earthing of the workpiece increasin of injury to users, or damage to other electrical equipment. Where necessary, the connection of the wo earth should be made by a direct connection to the workpiece, but in some countries where direct conn permitted, the bonding should be achieved by suitable capacitance, selected according to national regu
Screening and Shielding Selective screening and shielding of other cables and equipment in the surrounding area may alleviate interference. Screening of the entire welding installation may be considered for special applications.
1
Portions of the preceding text are contained in EN50199: "Electromagnetic Compatibility (EMC) pr
arc welding equipment."
1
V350-PRO (CE)
for selecting a QUALITY product by Lincoln Electric. We want you
Thank You
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information you have recorded above.
viivii
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
viii
TABLE OF CONTENTS
Page
Installation.......................................................................................................Section A
Technical Specifications........................................................................................A-1
Safety Precautions..........................................................................................A-2
Select Suitable Location..................................................................................A-2
Stacking ..........................................................................................................A-2
Tilting...............................................................................................................A-2
Input and Grounding Connections ..................................................................A-2
Power Cord Connection..................................................................................A-2
Connection of Wire Feeders to V350-PRO (CE).............................................A-2
Remote Control of Invertec.............................................................................A-3
Undercarriage Mountings................................................................................A-3
Parallel Operations..........................................................................................A-4
Ouick Disconnect Plugs..................................................................................A-4
Operation.........................................................................................................Section B
Additional Safety Precautions ...............................................................................B-1
General Description and Duty Cycle......................................................................B-1
Operational Features and Controls.........................................................B-1 Thru B-3
Remote Control of the Output Control and Weld Terminals..................................B-3
Design Features and Advantages .........................................................................B-4
Auxiliary Power......................................................................................................B-5
Limitations..............................................................................................................B-5
Recommended Processes ....................................................................................B-5
viii
Accessories.....................................................................................................Section C
General Options / Accessories..............................................................................C-1
CE Version........................................................................................................................
Field Installed Options/Accessories.......................................................................C-1
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
C
APACITOR DISCHARGE PROCEDURE..........................................................................D-1
VISUAL INSPECTION...................................................................................................D-1
R
OUTINE MAINTENANCE ............................................................................................D-1
PERIODIC MAINTENANCE ...........................................................................................D-1
Section E ..............................................................................................Troubleshooting
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ...........................................................................E-2 Thru E-3
Fault Codes ...........................................................................................................E-4
Displays.................................................................................................................E-5
Connection , Wiring Diagrams and Dimension Prints .................................Section F
Parts List ......................................................................................................P389 Series
C-1
A-1
INSTALLATION
A-1
TECHNICAL SPECIFICATIONS -
INVERTEC V350-PRO (CE)
INPUT AC VOLTAGE & DC OUTPUT
Product Ordering Input AC Rated DC Output Output Weight Dimensions
Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD
50/60 Hz (continuous)
350A / 34V / 60% 14.7”x12.5”x
Invertec 200-220/ 3 Phase 27.8”*
V350- K1728-3 380-400/ 320A / 33V / 60% AMPS 82.5lbs (373x318x
PRO “CE” 415-440/ 1 Phase 5-425 (37.4 kg) 706*)mm
60/50 Hz
275A / 31V /100%
1 & 3 Phase * Includes
handles
* Overall Length Including Handle, 27.8” (706mm) without handle.
V350-PRO (CE) INPUT CURRENT (CE)
Recommended Fuse Sizes Based On The U.S. National Electrical Code And Maximum Machine Outputs
Input 50/60 Hz Output Recommended
Voltage Phases 275Amps@ 350Amps@ Line Cord Size Fuse Size Notes
31Volts(100%) 34Volts(60%) AWG[IEC] SIZES 200 3 35 48 6 80A Note 2 220 3 35 48 6 80A Note 2 380 3 21 28 8 50A 400 3 20 27 8 50A 415 3 19 26 8 50A 440 3 18 24 8 50A
Voltage Phases 275Amps@ 320Amps@ Line Cord Size Fuse Size Notes
31Volts(100%) 33Volts(60%) 200 1 ---- ---- --- ----- Note 1 220 1 64 82 4 125A Note 2 380 1 44 55 6 80A Note 2 400 1 40 50 8 80A 415 1 38 48 8 80A 440 1 35 45 8 80A
1. Not rated is indicated by 4-x's in the box on the rating plate
2. When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.
OUTPUT CABLES, CONNECTIONS AND LIMITATIONS
Select the output cable size based upon the following chart. Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:
DUTY CYCLE CURRENT LENGTH UP 61m (200 FT) 61-76m (200-250 FT)
100% 275 1/0 1/0
60% 350 1/0 2/0
V350-PRO (CE)
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GREEN/YELLOW BLUE
BLACK
BROWN
INSTALLATION
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill.
TURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH BEFORE ATTEMPTING TO CONNECT OR DIS-
CONNECT INPUT POWER LINES, OUTPUT CABLES, OR CONTROL CABLES.
Only qualified personnel should perform this installation.
Connect the green/yellow lead of the power cord to ground per appropriate National Electrical Code.
----------------------------------------------------------------------
SELECT SUITABLE LOCATION
The Invertec V350-PRO (CE) will operate in harsh environments. Even so, it is important that simple pre­ventative measures are followed in order to assure long life and reliable operation.
The machine must be located where there is free cir­culation of clean air such that air movement in the back, out the sides and bottom will not be restricted.
Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown.
Keep machine dry. Shelter from rain and snow. Do
not place on wet ground or in puddles.
STACKING
V350-PRO (CE) cannot
TILTING
Place the machine directly on a secure, level surface or on a recommended undercarriage. The machine may topple over if this procedure is not followed.
INPUT AND GROUNDING CONNECTIONS
Only a qualified electrician should connect the
Invertec V350-PRO (CE). Installation should be made in accordance with the appropriate National Electrical Code, all local codes and the information detailed below.
When received directly from the factory, multiple
voltage machines are internally connected for 440VAC. If 440VAC is the desired input, then the machine may be connected to the power system without any setup required inside the machine.
Initial 200VAC - 415VAC operation will require an
Input voltage panel setup.
Open the access panel on the rear of the machine. For 200 or 230: Position the large switch to 200-230.
For higher voltages: Position the large switch to 380.
Move the "A" lead to the appropriate terminal.
POWER CORD CONNECTION
A 5 meter power cord is wired into the machine. Follow the power cord connection instructions. Incorrect connection may result in equipment damage.
be stacked.
A-2
Single Phase Input
Connect green/yellow lead to ground per National Electrical Code. Connect blue and brown leads to power. Wrap black lead with tape to provide 600V insulation.
Three Phase Input
Connect green/yellow lead to ground per appropriate National Electric Code. Connect blue, black and brown leads to power.
CONNECTIONS OF WIRE FEEDERS TO V350-PRO (CE) LN-25 Connection Instructions
Turn the Invertec power switch "off".
Connect the electrode cable to the output terminal of
polarity required by electrode. Connect the work lead to the other terminal.
LN-25 with Remote Control options can be used with the "CE" version of the V350. The 6 Pin (K444-1) and 14 pin (K444-2) remotes can be connected directly to the 6 & 14 pin amphenols. The 42 Volt Remote Voltage and Output Control (K624-1) Kit can be connected to the V350’s 24/42 VAC amphenol using Remote Control Cable assembly K627- [ ]. LN-25s with a K431-1 remote kit can be connected to the V350s 24/42 VAC amphenol using a K432 cable and K876 adapter. (See connection diagram S19899). Or the K432 cable could be modified with a K867 Universal Adapter Plug (See connection diagram S19405) to connect it to the V350s 24/42 VAC amphenol.
LN-7 Connection Instructions
Turn the Invertec power switch "off".
Connect the K480 control cable from the LN-7 to the
115VAC 14-pin wire feeder amphenol connector on the rear of the Invertec.
Connect the electrode cable to the output terminal of
the polarity required by electrode. Connect the work lead to the other terminal.
Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding voltage.
If K480 is not available, see connection diagram
S19404 for modification of K291 or K404 LN-7 input cable with K867 Universal Adapter Plug.
If a remote control such as K857 is to be used with
the LN-7, the remote can be connected directly to the 6 pin amphenol on the front of the Invertec or use a K864 adapter to connect the LN-7 and the remote to the 115VAC 14-pin amphenol connector on the rear of the Invertec. (See connection diagram S19901)
V350-PRO (CE)
A-3
INSTALLATION
LN-10 Connection Instructions
Turn the Invertec power switch "off".
Connect the K1505 control cable from the LN-10 to
the Invertec 24/42VAC 14-pin amphenol connector on the rear of the Invertec.
Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal.
Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used.
See the LN-10 manual for details on accessing Control DIP Switch
LN-742 Connection Instructions
Turn the Invertec power switch "off"
Either a K591 or a K593 Input cable assembly is
required to connect the LN-742 to the Invertec.
Connect the control cable from the LN-742 to the 24/42 VAC 14-pin wire feeder amphenol on the rear of the Invertec.
Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal.
Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding volt­age.
If a remote control such as K857 is to be used with
the LN-742, the remote can be connected directly to the 6pin amphenol on the front of the Invertec or use a K864 adapter to connect the LN-742 and the remote to the 24/42VAC 14-pin wire feeder amphe­nol connector on the rear of the Invertec.
A-3
TIG MODULE K930-2
The TIG Module connects to the CE version with a K936-1 (9-14 pin) control cable. Connect the K936-1 to the 115VAC Wire Feeder Amphenol on the rear of the V350-PRO (CE).
CONNECTION OF WIRE FEEDERS TO V350-PRO (CE)
Wire feeders other than LN-7, LN-10 and LN-25 may be used provided that the auxiliary power supply capacity of the Invertec is not exceeded. K867 Universal Adapter Plug may be required. See con­nection diagram S24985 on page F-4.
REMOTE CONTROL OF INVERTEC
Remote Control K857, Hand Amptrol K963 and Foot Amptrol K870.
UNDERCARRIAGE MOUNTINGS
NOTE: MOUNTING SCREWS CA
MOUNTING HOLE LOCATIONS
CHES INSIDE THE MACHINE.
0.5 IN
11.8
4
N NOT PROTR
3.50
1/4-20 NUT (4 PLACES)
UDE MORE THAN
10.00
M19527
5.50
8/00
Cobramatic Connection Instructions
Turn the Invertec power switch "off"
Connect the control cable from the Cobramatic to
the 24/42 VAC 14-pin wire feeder amphenol on the rear of the Invertec.
Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal.
Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used.
If a remote control such as K857 is to be used with the Cobramatic, the remote can be connected directly to the 6pin amphenol on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 24/42VAC 14-pin wire feeder amphenol connector on the rear of the Invertec.
V350-PRO (CE)
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