Lincoln Electric IM683 User Manual

Page 1
Operator’s Manual
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PRO-TORCH
WATER-COOLED
PTW-20
PTW-18
Model Numbers:
PTW-250
PTW-20, PTW-18, PTW-250, PTW-350
PTW-350
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Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
© Lincoln Global, Inc. All Rights Reserved.
Page 2
THANK YOU FOR SELECTING
AT A LL
TIMES.
SPECIAL SITUATIONS
Addi tional precautionary measures
A QUALITY PRODUCT BY LINCOLN ELEC TRIC.
PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
SAFETY DEPENDS ON YOU
Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you
act and be careful.
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
KEEP YOUR HEAD OUT OF THE FUMES.
DON’T get too close to the arc. Use
corrective lenses if necessary to stay a reasonable distance away from the arc.
READ and obey the Material Safety
Data Sheet (MSDS) and the warning label that appears on all containers of welding materials.
USE ENOUGH VENTILATION or
exhaust at the arc, or both, to keep the fumes and gases from your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
USE NATURAL DRAFTSor fans to keep the fumes away from your
face.
If you de velop unusual symptoms, see your supervisor. Perhaps the welding atmosphere and ventilation system should be checked.
WEAR CORRECT EYE, EAR & BODY PROTECTION
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate (See ANSI Z49.1).
PROTECT your body from welding spatter and arc
flash with protective clothing including woolen clothing, flame-proof apron and gloves, leather leggings, and high boots.
PROTECT others from splatter, flash, and glare with
protective screens or barriers.
IN SOME AREAS, protection from noise may be
appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
DO NOT WELD OR CUT containers or materials which previously had
been in contact with hazardous substances unless they are properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release highly toxic fumes or gases.
PROTECT compressed gas cylinders from excessive heat, mechanical
shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an electrical circuit. REMOVE all potential fire hazards from welding area. ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR IMMEDIATE
USE AND KNOW HOW TO USE IT.
Page 3
SECTION A:
WARNINGS
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel Engines
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Gasoline Engines
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro­ductive harm.
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACE­MAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
SAFETY
1.d. Keep all equipment safety guards, covers and devices in position and in good repair hands, hair, cl o thing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
To avoid scalding, do not remove the radiator
1.h. pressure cap when the engine is
.Keep
hot.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
FOR ENGINE POWERED EQUIPMENT.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5.
Do not work next to welding power source.
iii
Page 4
SAFETY
ELECTRIC SHOCK CAN KILL.
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage
two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
between the
ARC RAYS CAN BURN.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES CAN BE DANGEROUS.
5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. When welding
with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
5.c. Do not weld in locations near chlorina coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.
ted hydrocarbon vapors
3.j. Also see It ems 6.c. and 8.
5.d. Shielding gases used for arc welding can displace air and
injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
iv
cause
Page 5
SAFETY
WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION.
6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps ha not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
ve been taken to insure that such procedures will
CYLINDER MAY EXPLODE IF DAMAGED.
7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
Away from areas where they may be struck or subjected to physical damage.
A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
Read and follow the instructions on compressed gas cylinders,
7.g. associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in
from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
Cylinders,” available
6.g. Connect the work cable to the work as close to the welding area as practical. other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Work cables connected to the building framework or
FOR ELECTRICALLY POWERED EQUIPMENT.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.
Welding Safety Interactive Web Guide for mobile devices
v
Page 6
PTW-18 MODELS WATER-COOLED 350 AMPS
by Lincoln Electric
TORCH/REPLACEMENT PARTS
Item
1 2 3 3 4 4 5 5 6 7 8 9
10
11 12 13 14 15
Part
No.
S19261-1
S19511-2 S19512-17 S19512-20 S19512-15 S19512-18 S19512-16 S19512-19
PART OF KP504
KP2036-1B1 KP2036-2B1
S19515-7
See Chart 2 See Chart 2 See Chart 3
S19515-8
See Chart 2 See Chart 3
Industry
Reference
–––
––– 40V75R 41V30R
40V64BR 41V29BR
40V74R 41V32R
45V11 57Y02 57Y04
18CG
54N01
Description
Torch body with gaskets, PTW-18 Torch handle, PTW-18 Braided Gas hose, 12 1/2ʼ (3.8m) Braided Gas hose, 25ʼ (7.6m) Braided Power cable, 12 1/2ʼ (3.8m) Braided Power cable, 25ʼ (7.6m) Braided Water hose, 12 1/2ʼ (3.8m) Braided Water hose, 25ʼ (7.6m) Power cable adapter, PTW-18 Back cap, long, with “O” ring Back cap, short, with “O” ring Cup gasket Collet Collet body Alumina nozzle Gas lens insulator Collet body gas lens Alumina nozzle gas lens
3
Page 7
PTW-350 MODELS WATER-COOLED 350 AMPS
by Lincoln Electric
TORCH/REPLACEMENT PARTS
7
7
66
WARNING:
Item
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15
Part
No.
S29931-10
S29931-11
S29931-8
S29931-7
S29931-9
KP2036-1B1
---
KP2036-2B1
S29931-12
See Chart 2 See Chart 2 See Chart 3
S19515-8 See Chart 2 See Chart 3
Industry
Reference
---
---
---
---
---
57Y02
34015
57Y04
---
54N01
Description
Torch Body
Torch Handle
Gas Super-flex Hose
Power Super-Flex Hose
Water In Super-Flex Hose
Back Cap, Long, With "O" Ring
Back Cap, Medium, With "O" Ring
Back Cap, Short, With "O" Ring
Heat Shield
Collet Collet body Alumina nozzle Gas lens insulator Collet body gas lens Alumina nozzle gas lens
4
Page 8
CHART 1 – Select tungsten diameter and alumina nozzle based on current and application.
TYPICAL CURRENT RANGES FOR TUNGSTEN ELECTRODES
DCEN (-)
Balanced Wave
AC
Unbalanced Wave
(1)
Tungsten Electrode
Diameter
in. (mm)
0.020 (0.5)
0.040 (1.0) 1/16 (1.6) 3/32 (2.4)
1/8 (3.2)
5/32 (4.0)
(1)
With argon gas.
Pure and
Alloyed
Tungsten
5- 20 15 - 80 70 - 150
150 - 250 250 - 400 400 - 500
Pure
Tungsten
10 - 20 20 - 30 30 - 80
60 -130 100 -180 160 -240
Tungsten
Alloys
5- 20 20 - 60 60 -120
100 -180 160 -250 200 -320
Pure
Tungsten
5- 15 10 - 60 50 -100
100 -160 150 -210 200 -275
Tungsten
Alloys
5- 20 15 - 80 70 -150
140 -235 225 -325 300 -400
Alumina
Nozzle
Size
4, 5, 6 4, 5, 6 5, 6 6, 7, 8 6, 7, 8 8, 10
CHART 2 – Select Collet/Collet body or Gas Lens Collet body (requires insulator) based on
tungsten diameter and application.
Tungsten
Electrode
Diameter
in. (mm)
0.020 (0.5)
0.040 (1.0)
Collet
Part No.
(Industry Ref.)
KP2030-1B1 (10N21)
KP2030-2B1 (10N22)
Collet Body
Part No.
(Industry Ref.)
KP2032-1B1 (10N29)
KP2032-2B1 (10N30)
KP2034-1B1 (45V29)
KP2034-2B1 (45V24)
Gas Lens
Collet Body
Part No.
(Industry Ref.)
1/16 (1.6)
3/32 (2.4)
1/8 (3.2)
5/32 (4.0)
CHART 3
(Alumina Gas Nozzle)
KP2030-3B1 (10N23)
KP2030-4B1 (10N24)
KP2030-5B1 (10N25)
KP2030-6B1 (54N20)
Select alumina gas nozzle orifice size based on application. Standard gas nozzle, 1-27/32” (46.8mm) long, or gas lens, 1-5/8” (41.2mm) long.
Nozzle Orifice
Diameter
in. (mm)
1/4 (6)
5/16 (8)
3/8 (10)
7/16 (11)
1/2 (12.5)
5/8 (16)
11/16 (17)
(1)
Not recommended for use with high frequency current.
Size
(16th of an inch)
4
5
6
7
8
10
Short
KP2032-3B1 (10N31)
KP2032-4B1 (10N32)
KP2032-5B1 (10N28)
KP2032-6B1 (406488)
Standard Nozzle
Part No.
(Industry Ref.)
KP2016-6B1 (10N50)
KP2016-5B1 (10N49)
KP2016-4B1 (10N48)
KP2016-3B1 (10N47)
KP2016-2B1 (10N46)
KP2016-1B1 (10N45)
––
KP2034-3B1 (45V25)
KP2034-4B1 (45V26)
KP2034-5B1 (45V27)
KP2034-6B1 (45V28)
Gas Lens
Part No.
(Industry Ref.)
KP2018-5B1 (54N18)
KP2018-4B1 (54N17)
KP2018-3B1 (54N16)
KP2018-2B1 (54N15)
KP2018-1B1 (54N14)
––
KP2018-6B1
(1)
(54N19)
(1)
5
Page 9
PTW-20 MODELS WATER-COOLED 250 AMPS
by Lincoln Electric
TORCH/REPLACEMENT PARTS
Item
1 2 3 3 4 4 5 5 6 7 8 9
10
11 12 13 14 15
Part
No.
S19262-1
S19511-1 S19512-11 S19512-14
S19512-9 S19512-12 S19512-10 S19512-13
PART OF KP504
KP2035-4B1 KP2035-2B1 KP2035-1B1
S19515-6
See Chart 5 See Chart 5 See Chart 6 See Chart 5 See Chart 6
Industry
Reference
–––
––– 45V09R 45V10R 45V03R 45V04R
45V07RM 45V08RM
45V11 41V24 41V35 41V33
598882
–––
–––
–––
–––
–––
Description
Torch body with gaskets, PTW-20 Torch handle, PTW-20 Braided Gas hose, 12 1/2ʼ (3.8m) Braided Gas hose, 25ʼ (7.6m) Braided Power cable, 12 1/2ʼ (3.8m) Braided Power cable, 25ʼ (7.6m) Braided Water hose, 12 1/2ʼ (3.8m) Braided Water hose, 25ʼ (7.6m) Power cable adapter, PTW-20 Back cap, long, with “O” ring Back cap, medium, with “O” ring Back cap, short, with “O” ring Cup gasket Collet Collet body Alumina nozzle Collet body gas lens Alumina nozzle gas lens
6
Page 10
PTW-250 MODELS WATER-COOLED 250 AMPS
by Lincoln Electric
TORCH/REPLACEMENT PARTS
7
8
13
6
9
10
WARNING:
Item
1 2 3 4 5 6 7 8 9
10
11 12 13 14
14
11
12
KP2035-4B1
KP2035-2B1
KP2035-1B1
See Chart 5
See Chart 5
See Chart 6
See Chart 5
See Chart 6
Part
No.
S29931-4
S29931-5
S29931-2
S29931-1
S29931-3
S29931-6
Industry
Reference
---
---
---
---
---
41V24
41V35
41V33
---
---
---
---
---
---
Description
Torch Body
Torch Handle
Gas Super-flex Hose
Power Super-Flex Hose
Water In Super-Flex Hose
Back Cap, Long, With "O" Ring
Back Cap, Medium, With "O" Ring
Back Cap, Short, With "O" Ring
Heat Shield
Collet
Collet Body
Alumina Nozzle
Collet Body Gas Lens
Alumina Nozzle Gas Lens
7
Page 11
CHART 4 – Select tungsten diameter and alumina nozzle based on current and application.
TYPICAL CURRENT RANGES FOR TUNGSTEN ELECTRODES
(1)
AC
Unbalanced Wave
Pure
Tungsten
5- 15 10 - 60 50 -100
100 -160 150 -210
Tungsten
Alloys
5- 20 15 - 80 70 -150
140 -235 225 -325
Alumina
Nozzle
Size
4, 5, 6 4, 5, 6 5, 6 6, 7, 8 6, 7, 8
Tungsten
Electrode
Diameter
in. (mm)
0.020 (0.5)
0.040 (1.0) 1/16 (1.6) 3/32 (2.4)
1/8 (3.2)
(1)
With argon gas.
DCEN (-)
Pure and
Alloyed
Tungsten
5- 20 15 - 80 70 - 150
150 - 250 250 - 400
Balanced Wave
Pure
Tungsten
10 - 20 20 - 30 30 - 80 60 -130
100 -180
Tungsten
Alloys
5- 20 20 - 60 60 -120
100 -180 160 -250
CHART 5 – Select Collet/Collet body or Gas Lens Collet body (requires insulator) based on
tungsten diameter and application.
Tungsten
Electrode
Diameter
in. (mm)
Collet
Part No.
(Industry Ref.)
Collet Body
Part No.
(Industry Ref.)
Gas Lens
Collet Body
Part No.
(Industry Ref.)
0.020 (0.5)
0.040 (1.0)
1/16 (1.6)
3/32 (2.4)
1/8 (3.2)
CHART 6
Nozzle Orifice
Diameter
in. (mm)
1/4 (6)
5/16 (8)
3/8 (10)
7/16 (11)
KP2029-1B1 (13N20)
KP2029-2B1 (13N21)
KP2029-3B1 (13N22)
KP2029-4B1 (13N23)
KP2029-5B1 (13N24)
(Alumina Gas Nozzle)
(16th of an inch)
KP2031-1B1 (13N25)
KP2031-2B1 (13N26)
KP2031-3B1 (13N27)
KP2031-4B1 (13N28)
KP2031-5B1 (13N29)
Select alumina gas nozzle orifice size based on application.
KP2033-1B1 (45V41)
KP2033-2B1 (45V42)
KP2033-3B1 (45V43)
KP2033-4B1 (45V44)
KP2033-5B1 (45V45)
Standard gas nozzle, 1-5/32” (29.3mm) long, or gas lens, 1” (25.4mm) long.
Size
4
5
6
7
Standard Nozzle
Part No.
(Industry Ref.)
KP2017-1B1 (13N08)
KP2017-2B1 (13N09)
KP2017-3B1 (13N10)
KP2017-4B1 (13N11)
KP2019-1B1(53N58)
KP2019-2B1(53N59)
KP2019-3B1(53N60)
KP2019-4B1(53N61)
Gas Lens
Part No.
(Industry Ref.)
1/2 (12.5)
5/8 (16)
8
10
KP2017-5B1 (13N12)
KP2017-6B1 (13N13)
––
––
8
Page 12
CONNECTION DIAGRAMS
WATER-COOLED TIG TORCH – MAGNUM™ COOLER
(1)
Magnum Cooler is a unique design to be used with or without a solenoid. Diagram shows connection to power source water solenoid to work as a demand system increasing the pump life. Magnum coolers are part of the Magnum family of products offered by Lincoln Electric.
(1)
WATER-COOLED TIG TORCH – CITY WATER SUPPLY
Note: Refer to the manufacturerʼs power source operating manual for recommended installation practice.
9
Page 13
CONNECTION DIAGRAMS
(continued)
WATER-COOLED TIG TORCH – WATER COOLER
(1)
Water cooler does not permit use of water solenoid on power source to avoid pump damage. Note: Refer to the manufacturerʼs power source operating manual for recommended installation practice.
(1)
HOOK-UP KIT – The hook-up kit contains the necessary hoses and accessories to connect
between your gas regulator, power source, and water supply. The KP504 hook-up kit is required for proper connection and is ordered separately.
KP504 For PTW-18 and PTW-20
Quantity
1
2
1
2
1
S19257-1 (45V11)
S19558-4 (40V76)
S19558-6 (11N18)
S19558-5 –––
S19558-1 (40V77)
Part No.
(Industry Ref.)
Description
Power cable adapter
Water hose, 12-1/2 ft. (3.8m)
Water hose coupler
Water adapter fittings, 5/8” (15.8mm)
Gas hose, 12-1/2 ft. (3.8m)
10
Page 14
WARNING
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Do not touch electrically live parts or
electrode with skin or wet clothing.
Insulate yourself from work and
ground.
No toque las partes o los electrodos
bajo carga con la piel o ropa moja­da.
Aislese del trabajo y de la tierra.
Ne laissez ni la peau ni des vêtements
mouillés entrer en contact avec des pièces sous tension.
Isolez-vous du travail et de la terre.Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!
Isolieren Sie sich von den Elektroden
und dem Erdboden!
Não toque partes elétricas e electro-
dos com a pele ou roupa molhada.
Isole-se da peça e terra.
Keep flammable materials away.
Mantenga el material combustible
fuera del área de trabajo.
Gardez à l’écart de tout matériel
inflammable.
Entfernen Sie brennbarres Material!
Mantenha inflamáveis bem guarda-
dos.
Wear eye, ear and body protection.
Protéjase los ojos, los oídos y el
cuerpo.
Protégez vos yeux, vos oreilles et
votre corps.
Tragen Sie Augen-, Ohren- und Kör-
perschutz!
Use proteção para a vista, ouvido e
corpo.
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPER­VISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEIN­SATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBEN­FALLS ZU BEACHTEN.
Page 15
Keep your head out of fumes.Use ventilation or exhaust to remove
fumes from breathing zone.
Turn power off before servicing.
Do not operate with panel open or
guards off.
WARNING
Los humos fuera de la zona de res-
piración.
Mantenga la cabeza fuera de los
humos. Utilice ventilación o aspiración para gases.
Gardez la tête à l’écart des fumées.Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones de travail.
Vermeiden Sie das Einatmen von
Schweibrauch!
Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
Mantenha seu rosto da fumaça.Use ventilação e exhaustão para
remover fumo da zona respiratória.
Desconectar el cable de alimentación
de poder de la máquina antes de ini­ciar cualquier servicio.
Débranchez le courant avant l’entre-
tien.
Strom vor Wartungsarbeiten abschal-
ten! (Netzstrom völlig öffnen; Maschine anhalten!)
Não opere com as tampas removidas.Desligue a corrente antes de fazer
serviço.
Não toque as partes elétricas nuas.
No operar con panel abierto o
guardas quitadas.
N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de protection enlevés.
Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in Betrieb setzen!
Mantenha-se afastado das partes
moventes.
Não opere com os paineis abertos
ou guardas removidas.
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Page 16
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for an customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in a requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
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