Lincoln Electric IM624 User Manual

IM624

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LTA 2.0 Telescopic Extraction Arm

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought­ful operation on your part. DO

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most

importantly, think before you act
and be careful.

March, 2000

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

Cleveland, Ohio 44117-1199 U.S.A. TEL: [phone] FAX: [phone] WEB SITE: www.lincolnelectric.com

OPERATOR’S MANUAL

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

i

SAFETY

i

WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can­cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.

____________________________________________________

1.b.Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.

____________________________________________________

1.c. Do not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz­ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers

and devices in position and in good
repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

___________________________________________________

1.f. Do not put your hands near the engine fan. Do not attempt
to override the governor or idler by pushing on the throttle
control rods while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.

ELECTRIC AND
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines

2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.

2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:

2.d.1.

Route the electrode and work cables together - Secure
them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and

work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

ii

SAFETY

ii

ELECTRIC SHOCK can
kill.

3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES
can be dangerous.

5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. When

welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.

3.f.

Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

5.b.

Do not weld in locations near chlorinated hydrocarbon

coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating
products.

5.c. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.

5.d. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

material safety data sheet (MSDS) and follow your

employer’s safety practices. MSDS forms are available from

your welding distributor or from the manufacturer.

5.e. Also see item 1.b.

Mar ‘95

vapors

to

iii

SAFETY

iii

WELDING SPARKS can
cause fire or explosion.

6.a.

Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.

Sparks and spatter are thrown from the welding arc. Wear oil

6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

Remember that welding sparks and hot

though

they have

Preparation

for Welding and Cutting of

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.

Mar ‘95

iv

SAFETY

iv

PRÉCAUTIONS DE SÛRETÉ

Pour votre propre protection lire et observer toutes les instruc­tions et les précautions de sûreté specifiques qui parraissent
dans ce manuel aussi bien que les précautions de sûreté
générales suivantes:

Sûreté Pour Soudage A L’Arc

1. Protegez-vous contre la secousse électrique:

a. Les circuits à l’électrode et à la piéce sont sous tension

quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.

b. Faire trés attention de bien s’isoler de la masse quand on

soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans

les positions assis ou couché pour lesquelles une
grande partie du corps peut être en contact avec la
masse.

c. Maintenir le porte-électrode, la pince de masse, le câble

de soudage et la machine à souder en bon et sûr état
defonctionnement.

d.Ne jamais plonger le porte-électrode dans l’eau pour le

refroidir.

e. Ne jamais toucher simultanément les parties sous tension

des porte-électrodes connectés à deux machines à soud­er parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.

f. Si on utilise la machine à souder comme une source de

courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.

5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.

6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.

7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.

8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.

9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.

10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les
vapeurs du solvant pour produire du phosgéne (gas forte­ment toxique) ou autres produits irritants.

11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.

2. Dans le cas de travail au dessus du niveau du sol, se pro­téger contre les chutes dans le cas ou on recoit un choc. Ne
jamais enrouler le câble-électrode autour de n’importe quelle
partie du corps.

3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:

a. Utiliser un bon masque avec un verre filtrant approprié

ainsi qu’un verre blanc afin de se protéger les yeux du
rayonnement de l’arc et des projections quand on soude
ou quand on regarde l’arc.

b. Porter des vêtements convenables afin de protéger la

peau de soudeur et des aides contre le rayonnement de
l‘arc.

c. Protéger l’autre personnel travaillant à proximité au

soudage à l’aide d’écrans appropriés et non-inflamma­bles.

4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection
libres de l’huile, tels que les gants en cuir, chemise épaisse,
pantalons sans revers, et chaussures montantes.

PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR

1. Relier à la terre le chassis du poste conformement au code
de l’électricité et aux recommendations du fabricant. Le dis­positif de montage ou la piece à souder doit être branché à
une bonne mise à la terre.

2. Autant que possible, I’installation et l’entretien du poste
seront effectués par un électricien qualifié.

3. Avant de faires des travaux à l’interieur de poste, la
debrancher à l’interrupteur à la boite de fusibles.

4. Garder tous les couvercles et dispositifs de sûreté à leur
place.

Mar. ‘93

for selecting a QUALITY product by Lincoln Electric. We want you

Thank You

to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.

Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.

Model Name & Number _____________________________________

Code & Serial Number _____________________________________

Date of Purchase _____________________________________

Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.

vv

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it

handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:

BA

The identification plate specifies:

TYPE

SER. NR. W.

A. Serial number
B. Product name

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.

TABLE OF CONTENTS

Page

Safety .......................................................................................................................................i-iv

Installation.......................................................................................................................Section A

Technical Specifications.......................................................................................................A-1

Safety Precautions ...............................................................................................................A-2

General Description..............................................................................................................A-2

Mounting the LTA 2.0 Telescopic Arm .................................................................................A-2

Adjusting the Friction Settings of the Arm ............................................................................A-3

Operation.........................................................................................................................Section B

Safety Instructions................................................................................................................B-1

Operating Instructions ..........................................................................................................B-1

Maintenance....................................................................................................................Section C

Routine Maintenance ...........................................................................................................C-1

Trouble Shooting............................................................................................................Section D

Trouble Shooting Chart ........................................................................................................D-1

Parts Manual ..................................................................................................................Appendix

Parts Pages ..........................................................................................................................1-4

vi

A-1

INSTALLATION

Technical Specifications- LTA 2.0 Telescopic Extraction Arm

GENERAL

Sales Specification K1655-3

A-1

55"

(1400 mm)

45°

40"

(1000 mm)

45°

Description LTA 2.0, Telescopic Extraction Arm

Arm Length 39.5 - 55 in. (1000 - 1400 mm)

Nominal Diameter 8 in. (208 mm)

Airflow Capacity 353 - 942 CFM (600 - 1,600 m3/h)

Weight 15.4 lbs. (7 kg)

AMBIENT CONDITIONS

Min. Temperature 41oF (5oC)

o

Max. Temperature 113

Max. Rel. Humidity 80%

F (45oC)

40"

40"

(1000 mm)

(1000 mm)

PRESSURE DROP - SF2400 Fan and LTA 2.0 Arm

Vacuum (inches WG) vs. Air Flow (CFM)

Vacuum
(Inches WG)

55"

(1400 mm)

6

SF 2400

4

2

LTA 2.0

0

0 250

500 750 1000

Air Flow (CFM)

NOTE: Technical Specifications are subject to change without prior notice. Specifications and guarantees are
valid only when specified spare parts and filters are used.

LTA 2.0 TELESCOPIC EXTRACTION ARM

A-2

INSTALLATION

A-2

Read this entire installation section before you
start installation.

SAFETY PRECAUTIONS

Do not attempt to use this equipment until you have
thoroughly read all installation, operating and mainte­nance information supplied with your equipment. They
include important safety precautions and detailed
operating and maintenance instructions.

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such
as internal wiring.

• Turn the input power off at the fuse box
before working on this equipment.

• Have a qualified person install and ser­vice this equipment.

------------------------------------------------------------------------

MOVING PARTS can injure.

• Do not operate with covers open or fil­ter removed.

• Keep away from moving parts.

------------------------------------------------------------------------

Only qualified personnel should install, use or service
this equipment.

Other Available Equipment:
K1656-1 SF2400 Stationary Fan

(requires K1657-2 Motor Mounting Bracket)
K1657-2 Motor Mounting Bracket
K1534-2 Air Exhaust Silencer
K1654-1 Statiflex 200-M, Wall-mounted Filter Unit

K1494-2 Starter/Overload Switch

(unnecessary if using a K1669-2 Lamp Kit)

K1669-2 Lamp Kit for Wall-Mounted Systems

(replaces K1494-2 Starter/OL Switch)

K1670-1 Automatic Start/Stop Arc Sensor

(requires K1669-2 Lamp Kit)

This manual describes installation of the following
equipment:

Mounting the LTA 2.0 Telescopic Arm
K1655-3 LTA 2.0 Telescopic Extraction Arm

The Motor Mounting Bracket is unnecessary unless
an SF2400 Stationary Fan is used. For complete
installation instructions for a Telescopic Arm System
including SF2400 Fan, Motor Mounting Bracket, and
Starter/Overload Switch or Lamp Kit, refer to the
SF2400 Stationary Fan manual.

For information on installation of the Statiflex 200-M
wall-mounted filter unit, refer to the Statiflex 200-M
manual. For information on installation of the Air
Exhaust Silencer, refer to the SF2400 Stationary Fan
manual.

GENERAL DESCRIPTION

Lincoln’s K1655-3 LTA 2.0 fume extraction arm tele­scopes 3-5 ft. long, making it ideal for small worksta­tion or booth applications. It is intended for use with a
low-vacuum, high-volume extraction fan.

The telescopic arm is commonly installed with a
SF2400 Wall-mounted Fan. Extracted air can be vent­ed outside through the Air Exhaust Silencer, or filtered
through a Statiflex 200-M Wall-Mounted Filter Unit.
The Starter/Overload Switch for the SF2400
Extraction Fan protects the motor against overcurrent.
The optional Lamp Kit for Wall-Mounted Systems pro­vides a work lamp and remote, hood-mounted switch­es for the lamp and extraction fan, replacing the
starter/overload switch. The Automatic Start/Stop Arc
Sensor can be installed with the Lamp Kit to turn the
extraction fan on and off automatically when it detects
a welding arc flash.

WARNING

Only qualified personnel should install, use or service
this equipment.

MOUNTING THE TELESCOPIC ARM

WARNING

The installer is responsible for following local safety
codes and regulations.

------------------------------------------------------------------------

Before drilling, verify locations of existing gas, water,
or electrical conduits.

------------------------------------------------------------------------

The K1655-3 LTA 2.0, Telescopic Arm includes:

• Telescopic Arm, Assembled

• Flexible Hose, (2) 8” Rubber Seals for

connection to fan

If installing the Telescopic Arm with an SF2400 Fan,
refer to the SF2400 Fan manual for installation
instructions.

LTA 2.0 TELESCOPIC EXTRACTION ARM

A-3

INSTALLATION

A-3

MOUNTING THE LTA 2.0
TELESCOPIC ARM

(continued)

A

B

11.8"

(300 mm)

11.8-15.7"

(300-400 mm)

38.6-54.3"

(980-1380 mm)

63"

(1600 mm)

Remount the arm to the mounting bracket by sliding
the friction block over the post of the bracket (Fig. 3A)
and replacing the 1.75” bolt and nut (Fig. 3C).

A

C B

Fig. 3

ADJUSTING THE FRICTION OF THE
TELESCOPIC ARM

C

Fig. 1

Disconnect the mounting bracket from the arm before
mounting, by removing the 1.75” bolt (Fig. 3C), and
sliding the post out of the friction block. Mount the
telescopic arm mounting bracket to the wall. Standard
mounting height is 5 ft. (130 mm) from the work table
to the center of the bracket. Refer to Figure 2 for
drilling dimensions.

9"

(230 mm)

4.7"

(120 mm)

0.4"

(10 mm)

ø0.5"

(ø13 mm)

8.3"

(210 mm)

The amount of friction resistance should be set such
that the arm is comfortable to move (always test both
up and down movements), yet hold its position against
gravity once positioned.

To adjust the friction resistance of the hood move­ment, fold back the rubber band onto the hood, and
push up the flexible hose, exposing the connection
blocks. Use an 8mm wrench to adjust the bolt/nut
pairs as shown in Fig. 4.

B

B

B

10"

(255 mm)

Fig. 2

Fig. 4

LTA 2.0 TELESCOPIC EXTRACTION ARM

A-4

INSTALLATION

A-4

ADJUSTING THE FRICTION OF THE
TELESCOPIC ARM

(continued)

The amount of friction resistance should be set such
that the arm is comfortable to move (always test both
up and down movements), yet hold its position against
gravity once positioned.

To adjust the friction setting for side to side movement
of the arm, use the top two bolt/nut sets on the rotat­ing hinge (Fig. 5A).

Fig. 5

C

To adjust the friction setting for front to back move­ment, adjust the front bolt/nut set (Fig. 5E) on the
rotating hinge.

To adjust the friction setting for the telescopic motion
of the arm, remove the black cap (Fig. 5B) and turn
the set screw (Fig. 5D) counterclockwise to increase
friction and clockwise to decrease it.

B

D

AE

LTA 2.0 TELESCOPIC EXTRACTION ARM

B-1

OPERATION

B-1

Read and understand this entire section before oper­ating your LTA 2.0 Telescopic Extraction Arm.

SAFETY INSTRUCTIONS

Do not attempt to use this equipment until you have
thoroughly read all operating and maintenance man­uals supplied with your equipment and any related
welding machine it will be used with. They include
important safety precautions, operating and mainte­nance instructions and parts lists.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such
as output terminals or internal wiring.

•Insulate yourself from the work and
ground.

•Always wear dry insulating gloves.

------------------------------------------------------------------------

WELDING SPARKS can cause fire or
explosion.

•Keep flammable material away.

Only qualified personnel should operate this equip­ment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the fan with the arm installed and all
covers in place as these provide maximum protection
from moving parts and insure proper vacuum opera­tion and cooling air flow.

OPERATING INSTRUCTIONS

Turn on the extraction fan (if using an SF2400 Fan,
refer to the Operating Instructions in the SF2400
Stationary Fan manual for details).

Position hood within 10-15 inches (250-400mm) of the
arc. Use the airflow throttle valve on the base of the
hood to adjust the airflow to an appropriate level, if
desired.

If using a Lamp Kit:
The switch on the hood with a lamp symbol operates
the work lamp in the hood.

If using an Auto Start/Stop Arc Sensor:
The arc sensor will automatically switch the fan on
when it senses an arc. Standard run-out time is
approximately 20 sec. The work lamp operates inde­pendently of this sensor.

•Do not weld upon containers which
have held combustibles.

------------------------------------------------------------------------

ARC RAYS can burn.

•Wear eye, ear and body protection.

------------------------------------------------------------------------

FUMES AND GASES
can be dangerous.

• Although the removal of the particu­late matter from welding smoke may
reduce the ventilation requirement,
concentrations of the clear exhausted
fumes and gases may still be haz­ardous to health. Avoid breathing
concentrations of these fumes and
gases. Use adequate ventilation
when welding. See ANSI Z49.1,
"Safety in Welding and Cutting", pub­lished by the American Welding
Society.

------------------------------------------------------------------------

LTA 2.0 TELESCOPIC EXTRACTION ARM

C-1

MAINTENANCE

C-1

ROUTINE MAINTENANCE

Every 3 months:

• Check the integrity of the outside of the extraction
arm and clean it with a non-aggressive detergent.

• Check the friction setting of the rotating hinge and
telescopic movement of the arm (Refer to Fig. 6);
adjust if necessary. Refer to “Adjustment of Friction”
portion of Installation section of this manual.

Fig. 6

Every 12 months:

• Check the flexible hoses and rubber bands for
cracks or damage; replace if necessary.

• Check the inside of the extraction arm and clean it
thoroughly.

• Check the friction setting of the hood hinge. Adjust if
necessary (Refer to Fig. 6). Refer to “Adjustment of
Friction” portion of Installation section of this manual.

• Check the operation of the airflow throttle valve.

LTA 2.0 TELESCOPIC EXTRACTION ARM

D-1

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

SYMPTOM PROBLEM SOLUTION

D-1

Extraction arm creaks or squeaks.

Poor suction.

Arm does not position correctly.

Insufficient lubrication.

Leakage.

Outlet (of fan) blocked.

Air path in arm blocked.

Filter blocked (if used).

Spark arrester blocked (if used).

Blower fan blocked.

Fan seal damaged.

Throttle valve closed.

Friction settings out of adjustment.

Lubricate hinge points as described in
the Maintenance Section.

Check hose connections and integrity

Remove obstructions from outlet.

Remove obstructions from arm.

Check maintenance indicator and
replace filter if necessary.

Clean the spark arrester.

Clean excess fume or spatter from fan.

Check or replace sealing material of fan.

Open the airflow throttle valve.

Adjust friction settings as necessary:
(Refer to “Adjustment of Friction” portion
of Installation section of this manual)

Rotating hinge (side-side movement,
and front-back movement of the arm)

Telescopic set screw (telescopic move­ment)

Hood hinge (hood movement)

For troubleshooting Fan or Filter
problems, refer to the corresponding
manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LTA 2.0 TELESCOPIC EXTRACTION ARM

PARTS LIST FOR

Fume Extraction Arms

P-320P-320

This parts list is provided as an informative guide only.

This information was accurate at the time of printing. However, since these
pages are regularly updated in Lincoln Electric’s official Parts Book (BK-34),
always check with your Lincoln parts supplier for the latest parts informa­tion.

FUME EXTRACTION ARMS

NOTES

FUME EXTRACTION ARMS

P-320-A.1P-320-A.1

Fume Extraction Arms

K1655-1, K1655-2, K1655-3

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col­umn the desired part is located on for your particular code machine.

Sub Assembly Item

No.

SUB ASSEMBLY

PAGE NAME

LFA 3.1 and 4.1 Fume

Extraction Arm Assembly

PAGE NO.

CODE NO.

K1655-1 1 •

K1655-2 2 •

K1655-3 • 1

P320-C

P320-D

LTA 2.0 Telescopic Fume

Extraction Arm Assembly

FUME EXTRACTION ARMS

7-22-98

LFA 3.1 and 4.1 Fume Extraction Arm Assembly

P-320-CP-320-C

FUME EXTRACTION ARMS

M18411

7-22-98

P-320-C.1

P-320-C.1

# Indicates a change this printing.

Recommended Spare Parts are Highlighted in Bold

ITEM DESCRIPTION PART NO. QTY. 123456789

Use only the parts marked “x” in the column under the
heading number called for in the model index page.

1 Rubber Seal, 8.0” S23282-1 6 X X

2 Arm Section, LFA 3.1, 2.5 ft. S23282-2 2 X •
2 Arm Section, LFA 4.1, 4.0 ft. S23282-3 2 • X

4 Replacement Hose Section, 4.0 ft. S23282-12 2 X X

5 Knob, Airflow Throttle Valve S23282-4 2 X X
6 Hood Assembly S23282-5 1 X X
7 Plastic Friction Plug S23282-6 2 X X

FUME EXTRACTION ARMS

7-22-98

LTA 2.0 Telescopic Fume Extraction Arm Assembly

1

2

3

P-320-DP-320-D

8

1

4

7

6

5

FUME EXTRACTION ARMS

2-12-98

P-320-D.1

P-320-D.1

# Indicates a change this printing.

Recommended Spare Parts are Highlighted in Bold

ITEM DESCRIPTION PART NO. QTY. 123456789

Use only the parts marked “x” in the column under the
heading number called for in the model index page.

1 Elastic Band, 8” S23282-1 4 X

2 Rotating Hinge, LTA S23282-7 1 X
3 Arm Section, LTA S23282-8 1 X

4 Replacement Hose Section, 4 ft. S23282-12 2 X

5 Airflow Valve Control Knob S23282-4 1 X
6 Hood Assembly S23282-5 1 X
7 Plastic Friction Plug S23282-6 1 X
8 Telescopic Guide S23282-9 1 X

FUME EXTRACTION ARMS

5-28-99

NOTES

NOTES

NOTES

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WARNING

Spanish

AVISO DE

PRECAUCION

● Do not touch electrically live parts or

electrode with skin or wet clothing.

● Insulate yourself from work and

ground.

● No toque las partes o los electrodos

bajo carga con la piel o ropa moja­da.

● Aislese del trabajo y de la tierra.

● Keep flammable materials away.

● Mantenga el material combustible

fuera del área de trabajo.

● Wear eye, ear and body protection.

● Protéjase los ojos, los oídos y el

cuerpo.

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

● Ne laissez ni la peau ni des vête-

ments mouillés entrer en contact
avec des pièces sous tension.

● Isolez-vous du travail et de la terre.

● Berühren Sie keine stromführenden

Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!

● Isolieren Sie sich von den

Elektroden und dem Erdboden!

● Não toque partes elétricas e elec-

trodos com a pele ou roupa molha­da.

● Isole-se da peça e terra.

● Gardez à l’écart de tout matériel

inflammable.

● Entfernen Sie brennbarres Material!

● Mantenha inflamáveis bem guarda-

dos.

● Protégez vos yeux, vos oreilles et

votre corps.

● Tragen Sie Augen-, Ohren- und Kör-

perschutz!

● Use proteção para a vista, ouvido e

corpo.

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER­STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

● Keep your head out of fumes.

● Use ventilation or exhaust to

remove fumes from breathing zone.

● Turn power off before servicing.

● Do not operate with panel open or

guards off.

WARNING

● Los humos fuera de la zona de res-

piración.

● Mantenga la cabeza fuera de los

humos. Utilice ventilación o
aspiración para gases.

● Gardez la tête à l’écart des fumées.

● Utilisez un ventilateur ou un aspira-

teur pour ôter les fumées des zones
de travail.

● Vermeiden Sie das Einatmen von

Schweibrauch!

● Sorgen Sie für gute Be- und

Entlüftung des Arbeitsplatzes!

● Mantenha seu rosto da fumaça.

● Use ventilação e exhaustão para

remover fumo da zona respiratória.

● Desconectar el cable de ali-

mentación de poder de la máquina
antes de iniciar cualquier servicio.

● Débranchez le courant avant l’entre-

tien.

● Strom vor Wartungsarbeiten

abschalten! (Netzstrom völlig öff­nen; Maschine anhalten!)

● Não opere com as tampas removidas.

● Desligue a corrente antes de fazer

serviço.

● Não toque as partes elétricas nuas.

● No operar con panel abierto o

guardas quitadas.

● N’opérez pas avec les panneaux

ouverts ou avec les dispositifs de
protection enlevés.

● Anlage nie ohne Schutzgehäuse

oder Innenschutzverkleidung in
Betrieb setzen!

● Mantenha-se afastado das partes

moventes.

● Não opere com os paineis abertos

ou guardas removidas.

Spanish

AVISO DE

PRECAUCION

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.

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