Lincoln Electric IM10051 User Manual

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INVERTEC V311-T AC/DC
IM10051
December, 2009
For use with machines having Code Numbers:
Safety Depends on You
Lincoln arc welding and cutting equipment is designed and built wi th safety in mind. Ho wev er, you r over a l l sa f e ty ca n be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPER-
ATE OR REPAIR THIS EQUIP­MEN T WITHO U T REA D I NG THIS MANUAL AND THE SAFE­TY PRECAUTIONS CONTAINED THR O U GHOUT . And , mos t
importantly, think before you act and be careful.
11685
OPERATOR’S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
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SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents are known to the State of California to cause can­cer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
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FOR ENGINE powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
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1.c. Do not add the fuel n ea r an open f lame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz­ing on contact with hot e ngine pa rts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
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1.e. In s om e ca ses it may be nece ss ar y to r em ove safety
gu a rds t o pe r for m re q uir e d ma inte nanc e . Re mov e guards only when necessary and replace them when the ma i nten ance re q uiri ng thei r r e mov a l i s c ompl ete. Always use the greatest care when working near moving parts.
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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
ELECTRIC AND MAGNETIC FIELDS may be dangerous
2.a. El ectric cu rrent flowing through any co nd uctor causes local ized Electric and Magnetic Fields (E MF). We lding curre nt crea tes EMF fi elds ar ound welding cabl es and welding machines
2.b. EM F fi el ds may interfere with s om e pa ce ma ke rs , an d welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Nev er c oi l the electrode l ea d ar ou nd your b od y.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
Mar ‘95
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SAFETY
ii
ELE CTRIC S HOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet cl othing. Wear dry, hole-fre e
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding mu s t be per f orm e d unde r elec tric a lly ha zar d ous con ditions (in damp location s or whil e wear ing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, elect rode reel, w elding head, nozzle or s emiauto matic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Ne ver simul ta neously tou ch e lectric al ly “ ho t” p ar ts o f electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.
5.a. Welding may produce fumes and g ases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
we l ding w ith e lect rode s whi c h req u ire s pec i al ve n til atio n s uch as s tai nle s s or har d fac i ng (se e in str uct ion s on c ont ain er or MSDS ) or on lead or cadmi um plat ed stee l and othe r metal s or co atings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In c on fi ne d spaces or in s om e ci rc um ­st a nce s, out d oor s, a resp ira t or ma y be requ ire d . Additional precautions are also required when welding on galvanized steel.
5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the spe­cific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
5.c.
Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating prod­ucts.
5.d. Shielding gases used for arc welding can displace air and
cause i nj ur y or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
vapors
to
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the ma t eria l s a fet y dat a she e t ( MSDS ) and fol l ow y our employer’s safety practices. MSDS forms are available from yo u r w e ldi n g d ist r ibu t or o r f rom th e ma nuf a ctu r er.
5.f. Also see item 1.b.
Jan ‘09
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SAFETY
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WELDING and CUTTING SPARKS can cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
Re m embe r th a t we l din g spa r ks an d ho t materials from welding can easily go through small cracks an d ope nings t o adj ace nt ar eas . Avoid w eld ing nea r hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standar d Z49.1) and t he oper at ing i nformatio n for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been “cleaned”. For information, purchase “Recommended Safe Practices for the Co n tain ers and Pi pin g T h at Hav e H e ld Haz a rdo u s Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area incre ase the possibility of the we lding current p assing through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
the w el di ng sparks f ro m st ar ting a fire.
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode if damaged.
7.a. U s e onl y com p res s ed ga s cyl i nde r s containing the correct shielding gas for the pr o cess use d an d pro p erl y op e rat i ng re g ulat ors de s ign e d f or th e gas an d
pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Al wa ys k ee p cy li nd ers in a n up ri gh t po si ti on secur el y chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Re ad a nd f ollow t he i nstru ction s on c ompre ssed ga s cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY powered equipment.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in ac cordance with the U.S. National Electrical Code, all local codes and the manufacture r’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
Jan ‘09
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SAFETY
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PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv­antes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions pour le porte-électrode s’applicuent aussi au pistolet de soudage.
6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de la ma sse. Un cour t-circuit ac cidental p eut provoq uer un échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible de la zone de travail qu’il est pratique de le faire. Si on place la masse sur la charpente de la construction ou d’autres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer des risques d’incendie ou d’echauffement des chaines et des câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant d’opérations de dégraissage, netto yage ou pistolage. La chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code “Code for safety in welding and cutting” CSA Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se protéger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de n’importe quelle partie du corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du ray­onnement de l’arc et des projections quand on soude ou quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de l‘arc.
c. Protég er l’autre pe rs on nel t ra va illant à pr ox im ité a u
soudage à l’aide d’écrans appropriés et non-inflammables.
4. De s g outte s de laitier en fusion sont émises de l’arc de soudage. Se protéger avec des vêtements de protection libres de l’huile, tels que les gants en cuir, chemise épaisse, pan­talons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier.
PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de l’électricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branché à une bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debranch­er à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur place.
Mar. ‘93
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SAFETY
Electromagnetic Compatibility (EMC)
Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use.
Introduction All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions are received by other equipment, electrical interference may result. Electrical emissions may affect many kinds of electrical equipment; other nearby welding equipment, radio and TV reception, numerical controlled machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment.
Installation and Use The user is responsible for installing and using the welding equipment according to the manufacturer’s instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases this remedial action may be as simple as earthing (grounding) the welding circuit, see Note. In other cases it could involve construction an electromagnetic screen enclosing the power source and the work complete with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome.
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Note: The welding circuit may or may not be earthed for safety reasons according to national codes.
Changing the earthing arrangements should only be authorized by a person who is compe­tent to access whether the changes will increase the risk of injury, e.g., by allowing parallel welding current return paths which may damage the earth circuits of other equipment.
Assessment of Area Before installing welding equipment the user shall make an assessment of potential electromagnetic prob­lems in the surrounding area. The following shall be taken into account:
a) other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the
welding equipment;
b) radio and television transmitters and receivers;
c) computer and other control equipment;
d) safety critical equipment, e.g., guarding of industrial equipment;
e) the health of the people around, e.g., the use of pacemakers and hearing aids;
f) equipment used for calibration or measurement
g) the immunity of other equipment in the environment. The user shall ensure that other equipment being
used in the environment is compatible. This may require additional protection measures;
h) the time of day that welding or other activities are to be carried out.
L10093 3-1-96H
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SAFETY
Electromagnetic Compatibility (EMC)
The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
Methods of Reducing Emissions
Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda­tions. If interference occurs, it may be necessary to take additional precautions such as filtering of the mains supply. Consideration should be given to shielding the supply cable of permanently installed welding equip­ment, in metallic conduit or equivalent. Shielding should be electrically continuous throughout its length. The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure.
Maintenance of the Welding Equipment The welding equipment should be routinely maintained according to the manufacturer’s recommendations. All access and service doors and covers should be closed and properly fastened when the welding equip­ment is in operation. The welding equipment should not be modified in any way except for those changes and adjustments covered in the manufacturers instructions. In particular, the spark gaps of arc striking and stabilizing devices should be adjusted and maintained according to the manufacturer’s recommendations.
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Welding Cables The welding cables should be kept as short as possible and should be positioned close together, running at or close to floor level.
Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered. However, metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic components.
Earthing of the Workpiece Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its size and position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to users, or damage to other electrical equipment. Where necessary, the connec­tion of the workpiece to earth should be made by a direct connection to the workpiece, but in some countries where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected according to national regulations.
Screening and Shielding Selective screening and shielding of other cables and equipment in the surrounding area may alleviate prob-
lems of interference. Screening of the entire welding installation may be considered for special applications.
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1
1
Portions of the preceding text are contained in EN 60974-10: “Electromagnetic Compatibility (EMC) prod­uct standard for arc welding equipment.”
L10093 3-1-96H
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TThhaannkk YYoouu
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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip­ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses­sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor­mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
CUSTOMER ASSISTANCE POLICY
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Select Suitable Location.......................................................................................................A-2
Stacking................................................................................................................................A-2
Tilting....................................................................................................................................A-2
Environmental Area..............................................................................................................A-2
Machine Grounding and High Frequency Interference Protection .......................................A-2
Input Connections ................................................................................................................A-3
Reconnect Procedure...........................................................................................................A-3
Input Plug Installation ...........................................................................................................A-4
Engine Drive Generator........................................................................................................A-4
Output Connections..............................................................................................................A-5
Output and Gas Connection for Tig Welding........................................................................A-5
Work Cable Connection .......................................................................................................A-5
Output Connection for Stick Welding ...................................................................................A-5
Quick Disconnect Plug .........................................................................................................A-6
Shielding Gas Connection....................................................................................................A-6
Remote Control Connection .................................................................................................A-6
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Instructions................................................................................................................B-1
General Description..............................................................................................................B-1
Welding Capability................................................................................................................B-1
Limitations ............................................................................................................................B-1
Rear Control Panel...............................................................................................................B-2
Lower Control Panel.............................................................................................................B-2
User Interface Overview and Operation ...............................................................................B-3
Dynamic LCD Display ...........................................................................................B-4, B-5, B-6
Welding Parameter ..............................................................................................................B-7
User Menu Set Up Parameters ............................................................................................B-8
Set Up Menu Parameters, Optional Cool-Arc 35 Water Cooler..................................B-9, B-10
Tips For Improved TIG Starting, Stick Crisp Mode Dynamic Current Regulation .............B-11
________________________________________________________________________________
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Accessories.....................................................................................................Section C
Optional Accessories and Compatible Equipment ................................................C-1
Factory, Field Installed...................................................................................C-1, C-2
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Input Filter Capacitor Discharge Procedure ..........................................................D-1
Routine Maintenance.............................................................................................D-1
________________________________________________________________________
Troubleshooting..............................................................................................Section E
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-5
________________________________________________________________________
Wiring Diagram ...............................................................................................Section F
________________________________________________________________________
Parts Lists...............................................................................................................P-643
________________________________________________________________________
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A-1
INSTALLATION
TECHNICAL SPECIFICATIONS - INVERTEC® V311-T AC/DC TIG K2915-1
RATED OUTPUT
Phase
Three-
Phase
Single-
Phase
Input Power
Voltage/ Hertz
460/50/60
230/50/60
208/50/60
460/50/60
230/50/60
208/50/60
Rated Output Current, Voltage,
Duty Cycle (104°F, 40°C)
210A / 18.4V / 100%
TIG 230A / 19.2V / 60%
310A / 22.4V / 40%
200A / 28.0V / 100%
STICK 220A / 28.8V / 60%
270A / 30.8V / 40%
210A / 18.4V / 100%
TIG 230A / 19.2V / 60%
310A / 22.4V / 30%
200A / 28.0V / 100%
STICK 220A / 28.8V / 60%
270A / 30.8V / 35%
210A / 18.4V / 100%
TIG 230A / 19.2V / 60%
310A / 22.4V / 30% 200A / 28.0V / 100%
STICK 220A / 28.8V / 60%
270A / 30.8V / 35%
200A / 18.0V / 100%
TIG 220A / 18.8V / 60%
310A /22.4V / 35%
190A / 27.6V / 100%
STICK 210A / 28.4V / 60%
270A / 30.8V / 35% 200A / 18.0V / 100%
TIG 220A / 18.8V / 60%
310A / 22.4V / 25%
190A / 27.6V / 100%
STICK 210A / 28.4V / 60%
270A / 30.8V / 30%
200A / 18.0V / 100%
TIG 220A / 18.8V / 60%
310A / 22.4V / 25% 190A / 27.6V / 100%
STICK 210A / 28.4V / 60%
270A / 30.8V / 30%
Input Current @ Rated Output
7.3A
8.3A
12.3A
9.6A
10.7A
13.8A
13.9A
15.8A
24.6A
18.7A
20.9A
27.7A
15.3A
17.5A
27.3A
20.5A
23.6A
30.8A
13.6A
14.9A
23.1A
17.2A
19.4A
25.7A
21.9A
24.6A
41.5A
29.2A
33.2A
47.1A
24.2A
27.7A
47.3A
32.1A
37.3A
52.5A
A-1
OUTPUT RANGE
Output Current Range
5-310 Amps
Maximum Open Circuit Voltage
80 Volts Max.
Type of Output
AC/DC
RECOMMENDED INPUT WIRE AND FUZE SIZES FOR MAXIMUM OUTPUT
Input Voltage/Frequency (Hz)
208/230/460/50/60
Type S, SO, STO, or other EXTRA
HARD USAGE Input Cord
10 AWG, 4 Conductor
Maximum Time-Delay Circuit
Breaker or Fuse Size (Amps)
PHYSICAL DIMENSIONS
Height Width Depth Weight
17.0 in. 11.0 in. 24.5 in. Approx. 75 lbs.
432 mm 280 mm 622 mm 34.0 kgs.
TEMPERATURE RANGES
OPERATING TEMPERATURE RANGE
-20°C to +40°C
INVERTEC® V311-T AC/DC TIG
STORAGE TEMPERATURE RANGE
-50°C to +85°C
60
Page 11
A-2
INSTALLATION
A-2
Read entire installation section before starting installation.
Safety Precautions
WARNING
ELECTRIC SHOCK can kill.
Only qualified personnel should per­form this installation.
• Turn the input power OFF and unplug the machine from the recep­tacle before working on this equip­ment. Allow machine to sit for 5 min-
minimum to allow the power
utes capacitors to discharge before working inside this equipment.
Insulate yourself from the work and ground.
Always wear dry insulating gloves.
• Always connect the to a power supply grounded according to the National Electrical Code and local codes.
------------------------------------------------------------
SELECT SUITABLE LOCATION
The Invertec® V311-T AC/DC TIG will operate in harsh environments. Even so, it is important that sim­ple preventative measures are followed in order to assure long life and reliable operation.
• The machine must be located where there is free cir-
culation of clean air such that air movement in the back and out the front will not be restricted.
• Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown.
STACKING
The Inverte c ® V311-T AC/DC TIG can stacked.
TILTING
Place the machine directly on a secure, level surface. The machine may topple over if this procedure is not followed.
ENVIRONMENTAL AREA
Keep the machine dry. Do not place it on wet ground or in puddles.
Invertec®
V311-T
AC/DC TIG
not be
MACHINE GROUNDING AND HIGH FRE­QUENCY INTERFERENCE PROTECTION
The Capacitor Discharge Circuit used in the high fre­quency generator, may cause many radio, TV and electronic equipment interference problems. These problems may be the result of radiated interference. Proper grounding methods can reduce or eliminate radiated interference.
The Invertec® V311-T AC/DC TIG has been field test­ed under recommended installation conditions. It com­plies with FCC allowable limits for radiation.
Radiated interference can develop in the following four ways:
1. Direct interference radiated from the welder.
2. Direct interference radiated from the welding leads.
3. Direct interference radiated from feedback into the power lines.
4. Interference from re-radiation of “pickup” by ungrounded metallic objects.
Keeping these contributing factors in mind, installing equipment per the following instructions should mini­mize problems.
1. Keep the welder power supply lines as short as possible and enclose as much of them as possible in rigid metallic conduit or equivalent shielding for a distance of 50 feet (15.2m). There should be good electrical contact between this conduit and the welder case ground. Both ends of the conduit should be connected to a driven ground and the entire length should be continuous.
2. Keep the work and electrode leads as short as poss i b le and a s close together as p o s sible. Lengths should not exceed 25 ft (7.6m).
3. Be sure the torch and work cable rubber cover-
ings are free of cuts and cracks that allow high frequency leakage. Cables with high natural rub­ber content, such as Lincoln Stable-Arc resist high frequency leakage than neoprene and other synthetic rubber insulated cables.
4. Keep the torch in good repair and all connections
tight to reduce high frequency leakage.
®
better
INVERTEC® V311-T AC/DC TIG
Page 12
A-3
5. The work terminal must be connected to a ground within ten feet of the welder, using one of the fol­lowing methods.
a) A metal underground water pipe in direct con-
tact with the earth for ten feet or more.
b) A 3/4” (19mm) galvanize d p ipe or a 5 /8”
(16mm) solid galvanized iron, steel or copper rod driven at least eight feet into the ground.
The ground should be securely made and the grounding cable should be as short as possible using cable of the same size as the work cable, or larger. Grounding to the building frame electrical conduit or a long pipe system can result in re-radi­ation, effectively making these members radiating antennas.
6. Keep all panels securely in place.
7. All electrical conductors within 50 ft (15.2m) of the welder should be enclosed in grounded, rigid metallic conduit or equivalent shielding. Flexible metallic conduit is generally not suitable.
INSTALLATION
A-3
RECONNECT PROCEDURE
The Invertec® V311-T AC/DC auto reconnects to 208V, 230V or 460V supply.
Fuse the input circuit with time delay fuses or delay
1
type
circuit breakers. Using fuses or circuit breakers smaller than recommended may result in “nuisance” shut-offs from welder inrush currents even if not weld­ing at high currents.
The Invertec® V311-T AC/DC is recommended for use on an individual branch circuit.
¹
Also called “inverse time” or “thermal/magnetic” circuit breakers. These c ir cu it brea ke rs have a delay in t ri pp ing acti on that decreases as the magnitude of the current increases.
8. When the welder is enclosed in a metal building, several earth driven electrical grounds connected (as in 5b above) around the periphery of the build­ing are recommended.
Failure to observe these recommended installation procedures can cause radio or TV interference prob­lems.
INPUT CONNECTIONS
Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the bottom of the machine.
WARNING
ELECTRIC SHOCK can kill.
• Have a qualified electrician install and service this equipment.
• Turn the input power OFF and unplug
the machine from the receptacle
before working on this equipment.
• Allow machine to sit for 5 minutes allow the power capacitors to discharge before working inside this equipment.
minimum to
• Do not touch electrically hot parts.
• Machine must be plugged into a receptacle that
is grounded according to the National Electrical Code and local codes.
• Do not remove or defeat the purpose of the
power cord ground pin.
------------------------------------------------------------
INVERTEC® V311-T AC/DC TIG
Page 13
A-4 INPUT PLUG INSTALLATION
INSTALLATION
ENGINE DRIVEN GENERATOR
A-4
POWER CORD CONNECTION
A 10 ft. power cord is provided and wired into the machine. Follow the power cord connection instruc­tions.
Single Phase Input
Connect green lead to ground per National Electrical Code. Connect black and red leads to power. Wrap white lead with tape to provide 600V insulation.
Three Phase Input
Connect green lead to ground per National Electric Code. Connect black, red and white leads to power.
WARNING
Failure to wire as instructed may cause personal
injury or damage to equipment. To be installed or checked by an electrician or qualified person only.
------------------------------------------------------------
In all cases, the green or green/yellow grounding wire must be connected to the grounding pin of the plug, usu­ally identified by a green screw.
The Invertec® V311-T AC/DC TIG can be operated on engine driven generators as long as the 230 volt auxil­iary meets the following conditions:
• The AC waveform peak voltage is below 400 volts.
• The AC waveform frequency is between 45 and 65Hz.
The following Lincoln engine drives meet these condi­tions when run in the high idle mode:
• Ranger 250, 305
• Vantage 300, 400, 500
Some engine drives do not meet these conditions (e.g. Miller Bobcats, etc). Operation of the Invertec® V311-T AC/DC is not recommended on engine drives not conforming to these conditions. Such drives may del iver unacce ptabl y hig h volt age level s to the Invertec® V311-T AC/DC power source.
Attachment plugs must comply with the Standard for Attachment Plugs and Receptacles, UL498.
The product is considered acceptable for use only when an attachment plug as specified is properly attached to the supply cord.
For use on engine drives, keep in mind the above input draw restrictions and the following precaution.
INVERTEC® V311-T AC/DC TIG
Page 14
A-5
T
IG AD APT ER
R
ETA ININ G C OMP OUN D
ST RA IN REL IE F B OOT
TI G TOR CH POW ER CA BLE WI TH GAS F ITI NG
INSTALLATION
OUTPUT CONNECTIONS
WARNING
ELECTRIC SHOCK can kill.
• Insulate yourself from work and ground.
• Turn the input line Switch on the Invertec® V311T AC/DC “off” before connecting or disconnecting output cables or other equipment.
• Keep the electrode holder, TIG torch and cable insulation in good condition and in place.
• Do not touch electrically live parts or electrode with skin or wet clothing.
------------------------------------------------------------
OUTPUT AND GAS CONNECTION FOR TIG WELDING (FIGURE A.1)
The TIG Torch Twist-Mate and work cable Twist-Mate Connectors are supplied with the welder. To connect the cables, turn the Power Switch “OFF”. torch ca b l e T w i s t -Mate p lug i n t o t h e DC(-) Electrode/Gas Output Receptacle on the front of the wel der and turn it c lockw i se until snug, (Do not Overtighten). This is a quick connect terminal and also provides the gas connection for the shielding gas to the torch.
Connect the
WARNING
To avoid receiving a high frequency shock, keep the TIG torch and cable Insulation in good condi­tion.
___________________________________________
WORK CABLE CONNECTION
A-5
This unit does not include a TIG torch, but one may be purchased separately. The accessories section of this manual lists a number of Lincoln Electric TIG torches, and TIG Torch Starter Packs that are recommended for use with this machine; however, any similar TIG torch can be used. To attach the Twist-Mate Plug to a Lincoln Torch, slide the rubber boot onto the torch cable (enlarge the boot opening if necessary), screw the fitting on the torch cable into the brass connector snugly and slide the boot back over the brass connec-
tor.
OUTPUT CONNECTION FOR STICK WELDING (FIGURE A.2)
First determine the proper electrode polarity for the electrode to be used. Consult the electrode data for this information. Then connect the output cables to the output terminals corresponding to this polarity. For instance, for DC(+) welding, connect the electrode cable (which is connected to the electrode holder) to the “+” output terminal and the work cable (which is connected to the work clamp) to the “-” output termi­nal. Insert the connector with the key lining up with the keyway, and rotate clockwise; until the connection is snug. Do not over tighten.
FIGURE A.2
WORK CABLE
Next, connect the work cable to the “+” output terminal in the same way.
To minimize high frequency interference, refer to
Machin e Grounding and High Frequ ency Interference Protection section of this manual for the
proper procedure on grounding the work clamp and work piece.
TIG TORCH
WORK CABLE
FIGURE A.1
WORK CLAMP
INVERTEC® V311-T AC/DC TIG
WORK CABLE
STICK ELECTRODE HOLDER
Page 15
A-6
25 mm
1.00 in.
WELDING CABLE
BOOT
TRIM, IF REQ’D TO FIT OVER CABLE
WELDING CABLE
COPPER FERRULE
SET SCREW
BRASS PLUG
COPPER TUBE
INSTALLATION
A-6
QUICK DISCONNECT PLUG (FOR STICK ELEC­TRODE CABLE and WORK CABLE)
A quick disconnect system is used for the welding cable connections. The stick electrode cable will need to have a plug attached.
1. Cut off welding cable lug, if present.
2. Remove 1.00 in. (25mm) of welding cable insula­tion.
3. Slide rubber boot onto cable end. The boot end may be trimmed to match the cable diameter. Use soap or other nonpetroleum-based lubricant to help slide the boot over the cable, if needed.
4. Insert copper strands into ferrule.
SHIELDING GAS CONNECTION
Obtain the necessary inert shielding gas. Connect the cylinder of gas with a pressure regulator and flow gage. Install a gas hose between the regulator and gas inlet (located on the rear of the welder). The gas inlet has a 5/16-18 right hand female thread; CGA #032.
WARNING
CYLINDER could explode if damaged.
• Keep cylinder upright and chained to a support.
• Keep cylinder away from areas where it could be damaged.
• Never allow the torch or welding electrode to touch the cylinder.
• Keep cylinder away from live electrical cir­cuits.
------------------------------------------------------------
5. Slide the copper ferrule into the brass plug.
6. Tighten set screw to collapse copper tube. Screw must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening.
7. Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electri­cal surfaces after the plug is locked into the recep­tacle.
REMOTE CONTROL CONNECTION
A remote control receptacle is provided on the lower center case front of the welder for connecting a remote control to the machine. Refer to the Optional Accesso ries section of this man ual for ava ilable remote controls.
INVERTEC® V311-T AC/DC TIG
Page 16
B-1
OPERATION
B-1
Read and understand this entire section before operating your machine.
SAFETY INSTRUCTIONS
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts such as output terminals, electrode or internal wiring.
• Insulate yourself from the work and ground.
• Always wear dry insulating gloves.
------------------------------------------------------------
FUMES AND GASES can be dangerous.
• Keep your head out of fumes.
• Use ventilation or exhaust to remove fumes from breathing zone.
GENERAL DESCRIPTION
The Invertec® V311-T AC/DC is an industrial 310 amp arc welding power source that utilizes single or three phase input power, to produce constant current out­put. The welding response has been optimized for stick (SMAW) and TIG (GTAW). The unit is ideal for industrial applications where portability, high efficiency and premium arc performance is important.
The Invertec® V311-T AC/DC is a power source that can perform the following types of welding with excel­lent results:
• TIG AC with square, sinusoidal and triangular waveforms.
• TIG DC (with high frequency or Touch Start TIG Starting)
• Stick DC & Stick AC
WELDING CAPABILITY
The Invertec® V311-T AC/DC is rated at 310 amps,
22.4 volts, at 40% duty cycle on a ten minute basis when connected to a 460V three phase supply line. It is capable of higher duty cycles at lower output cur­rents. If the duty cycle is exceeded, a thermal protec­tor will shut off the output until the machine cools. See Technical Specifications in A-1 for other rated outputs.
------------------------------------------------------------
WELDING, CUTTING and GOUGING SPARKS can cause fire or explosion
• Keep flammable material away.
• Do not weld, cut or gouge on containers that have held com-
bustibles.
------------------------------------------------------------
ARC RAYS can burn.
• Wear eye, ear and body protection.
------------------------------------------------------------
Only qualified personnel should operate this equipm ent. Observe a ll safety informa tion throughout this manual.
The Invertec® V311-T AC/DC is recommended for stick welding with s u c h p o p ular electrodes as Fleetweld 5P and 5P+ (E6010), Fleetweld 35 (E6011), Fleetweld 37 (E6013), Fleetweld 180 (E6011) and Excalibur 7018.
LIMITATIONS
The Invertec® V311-T AC/DC is not recommended for pipe thawing.
INVERTEC® V311-T AC/DC TIG
Page 17
B-2
1
2
I1
1
2
3
OPERATION
REAR CONTROL PANEL (FIGURE B.1)
WARNING
I1: Off/On switch turns on the electric power to the welder. It has two positions, "O" off, and "I" on.
------------------------------------------------------------
* With "l1" in the "I" (ON) po sition, the welding
machine is operational and there is voltage between the positive (+) and negative (-) Terminals in stick welding. In TIG, the welding process needs a trigger closure command at the remote control connec­tion.(Usually via an Arc Start Switch or Foot Amptrol)
* The welder is connected to the supply even if the
“l1” (Power Switch) is in the "O" (Off) position, and
therefore there are electrically live parts inside the power source. Carefully follow the instructions given in this manual.
B-2
* 1 : Supply cable * 2 : Gas attachment
l1 : Power Switch
LOWER CONTROL PANEL (FIGURE B.2)
FIGURE B.2
1. Electrode Connection (Negative) - For quick dis-
connect system using Twist-Mate cable plugs with gas pass through for TIG Torches.
2. Remote Control Connector - For the connection
of a Lincoln Foot Amptrol, Hand Amptrol or Arc Start Switch. See the ACCESSORIES section for available options.
INVERTEC® V311-T AC/DC TIG
FIGURE B.1
3. Electrode Connection (Positive) - For quick dis-
connect system using Twist-Mate cable plugs.
Page 18
B-3
1
3
4
5
2
6
AB
CD
E
F
V311-T AC/DC
I
I NN VV EE RR TT EE CC
R
OPERATION
USER INTERFACE OVERVIEW AND OPERATION:
FIGURE B.3
B-3
The Invertec® V311-T AC/DC User interface con­sists of the following (Refer to Figure B.3):
1. DYNAMIC LCD DISPLAY
2. STATUS LED LIGHTS a. VRD On (Voltage Reduction Device)
Status Light- Voltage reduction device can
be enabled from the set-up menu so that an output voltage limit can be set that reduces the output open circuit voltage to a safer level when not w e lding. If enab l ed when the machine is sitting i dle in sti ck mode th e Green VRD on light will illuminate to indicate the voltage is reduced below the set limit. If the VRD device is n ot ena b led (facto r y default) from the set up menu or while weld­ing the red VRD off light will illuminate to show that output voltage is present above the limit.
Note: The green VRD on light will illuminate in TIG mode until the output is triggered even when VRD is disabled. Also note that enabling VRD to reduce the output voltage can make striking a stick elec­trode more difficult.
INVERTEC® V311-T AC/DC TIG
b. General Alarm – Yellow LED which is lit when
faults exist with the power source or optional co oler, such as over te mperatu re, coo lant blockage, etc.
c. Output On (No VRD) – This status light will illu-
minate red whenever the output in electrically hot and the voltage level is above the VRD threshold value.
3. A seven segment LED display (H)
4. PUSH BUTTON/ROTARY ENCODER
5. MODE PUSH BUTTONS (A-D) a. Weld Mode (A) b. Trigger Mode (B) c. TIG Pulse Mode (C) d. Memory Location Select (D)
6. PUSH BUTTONS (E, F) e. Memory Save (E) f. Memory Recall (F)
Page 19
B-4
0
.0s
0.2s
1
4A
7
2A
4
.3Hz
5
0%
5
0%
5
.0s
5A
1
0.0s
80%
30%
1
0A
10A
100Hz
10.0s
0.2s
f
+
-
75%
97A
10A
100Hz
10.0s
0.2s
f
+
-
75%
70A
50%
50%
10A
0.2Hz
.
.
.
.
.
.
.
.
.
. .
.
..
.
.
.
.
OPERATION
DYNAMIC LCD DISPLAY
The Dynamic display is divided into several sections (Refer to Figure B.4):
1. Weld Sequence Diagram
B-4
2. Parameter Display
3. Mode Push Button Indicators
Figure B.4
1. The Weld Sequence Diagram shows the various
parameters that can be selected and adjusted and their pr ese t values. As the p ush button/rota ry encoder is pressed a triangular shaped flashing indicator will highlight the adjustable parameter on the sequence diagram in bold. Each press of the encoder will scroll to the next selected parameter sequentially. Rotating the push button encoder will change the selected parameter value. The display is dynamic in that adjusting the selected parameter dynamically changes the shape of the sequence diagram. After 5 seconds of inactivity the selected parameter will default back to the weld output amps par amete r. Depressin g the butt on a gain will remember the last selected parameter and begin the sequential scroll from that parameter.
Three Sequence Diagram types exist:
• STICK (See Figure B.4a)
• TIG (See Figure B.4b)
• Pulse TIG (See Figure B.4c)
Figure B.4b
Figure B.4c
2. The Parameter Display Section shows the select-
ed parameter its display icon and preset value. To ch ange the value, rotate the pus h b utton/r otary encoder. Some parameters like AC Frequency have an Enhanced Icon Display that shows the effect of the varying parameter on the arc and/or weld bead profile. As these parameters are adjusted an indicator will move between the minimum and maximum icon to show the relative effect of that parameter. Pulse Frequency shown in Figure B.4c is an example of the enhanced icon display. Refer to Table B.1 for a list of Enhanced Icons.
Figure B.4a
Table B.1
INVERTEC® V311-T AC/DC TIG
Page 20
B-5
2S
2S2S
FIGURE B.5 2-STEP OPERATION SEQUENCE
PRE-FLOW
PRE-FLOWPRE-FLOW
PRE-FLOW
--GAS ON--
--GAS ON--
(1)
(2)
(3)
FIGURE B.6 4-STEP OPERATION SEQUENCE
PRE-FLOW
--GAS ON--
--GAS ON--
P
RE-FLOW PRE-FLOW
(3A)
OPERATION
B-5
3. The Mode Push Buttons and Indicators show the
current selection made by the corresponding weld push buttons (A-F). Refer to Table B.2 for a full list of all parameters and their ranges. Below is a description of the function of each push button and display:
A. WELDING MODES
DC TIG - DC TIG welding with high frequency arc initiation.
AC TIG - AC TIG welding with high frequency arc initiation.
DC Touch Start TIG - DC TIG welding with lift tig arc initiation.
Stick crisp mode - for Cellulosic electrodes like Exx10.
Stick soft mode - for E7018 Low Hydrogen electrodes.
AC Stick Mode - for AC Stick Electrodes.
Table B.2
B. TIG TRIGGER MODES
Two Step with Arc Start Switch -
This mode is available in local or remote modes but is typically used with an arc start switch. Depressing the arc start switch will initiate the arc at the start current level and ramp up the output to the maximum current over the time set by the upslope time. Releasing the switch will cause the output amperage to ramp down to the finish current over the downslope time and then turn off the output. In this mode the start current and finish cur­rent can be independently set and upslope and downslope times are adjustable. (Refer to Figure B.5)
Two-Step with Foot Pedal -This mode i s only available w hen the machine senses a remote amperage control device is plugged in. It is used when a foot or hand ampt r o l is plugged in. When this trigger mode is selected, upslope and downslope are set to zero and non-adjustable since the operator would manually adjust ramp up and ramp down of the weld­ing current using the amptrol. The start and finish currents are linked together and are repesented by a parameter called Minimum Current. (Refer to Figure B.5)
Four Step - This mode is intended to be used with an arc start switch. It will not function properly in remote mode with a foot or hand amptrol plugged in. In four step operation depressing an arc sta rt switch will cause the machine to initiate the arc at the start current level. When the switch is released the machine will ramp up to the maximum current over the ups­lope time. Depressing the arc start switch again causes the output to ramp down to the finish current level ov er the downsl ope time. Fin ally releasing the arc start switch causes the arc to go out. (Refer to Figure B.6)
INVERTEC® V311-T AC/DC TIG
Page 21
B-6
OPERATION
B-6
Bi-Level Current – (If Enabled from
the Setup Menu) Depressing an arc start switch and releasing will initiate the arc to current l e v e l A1 . De pressing and releasi ng the arc Start switch again will toggle to cur­rent level A2. Each depressing and releasing of the switch will toggle between A1 and A2. Depressing and holding the switch in will initiate the down slope to the finish current level and finally releasing the trigger will extinguish the arc.
Spot Timer - (If Enabled from the Setup Menu) Selecting this trigger mode will enable a spot timer para­meter setting to be displayed as a welding parameter. Once the arc is establish the machine will weld for the time period set by the spot timer para­meter setting. The machine will follow the functionality of two-step in that start current, up-slope, down-slope and finish current can all be adjusted.
STICK TRIGGER MODES
Local - In this mode the machine
ignores any remote that is plugged. The machine will weld at the preset value set at the panel of the machine.
Remote - Allows the amperage to be set with a remote potentiometer.
C. TIG PULSE MODES
Pulse On - Turns on pulse welding in
TIG mode. Changes the sequence diagram to Pulse TIG and allows the adjustment of the following added parameters:
• Pulse Frequency
• % Peak Time
• Background Current
Pulse Off - Turns off pulse welding in TIG.
D, E, & F. Memory Operation – Pressing and releas­ing the memory location (D) button will scroll through memory locations 1 through 10. When a memory is recalled or saved the memory location display will change to reversed text indicating that the current memory parameters are active.
Normal Display Reversed Display
(Unselected) (Selected)
Saving to Memory
• Press and hold Memory Save Button (E) until the memory location display indicator (D) changes to a reverse text indicating that the current parameters are the ones in the actively selected memory.
Recalling from Memory
• Press and hold the memory recall button (F) until the memory location display indicator (D) changes to reversed text indicating that the stored parame­ters are actively recalled.
When memory parameters are actively selected, the display indicator will remain reversed until a welding parameter is changed with the encoder knob or until the memory location button is pressed to scroll to a different memory location
Local/Remote Operation – The Invertec® V311-T AC/DC, when in TIG mode, will automatically sense when the machine has a remote device plugged into the 6 pin MS-type connector-like a remote pendant or a foot amptrol. If a remote device is plugged in, the machine will automatically function in remote mode. If no device is plugged in, the machine will function in local mode.
In remote mode, the operation of the machine is slightly different depending on whether the remote device is a foot amptrol or a remote pendant. To let the machine know what type of device is plugged in, the operator must select the appropriate device from the trigger mode button. (See Trigger mode descrip­tions above for details on the difference. In stick mode the second button on the control panel selects local or remote operation manually. This is required so that the user does not need to detach a foot amp­trol to use the machine in STICK mode.
INVERTEC® V311-T AC/DC TIG
Page 22
B-7
OPERATION
WELDING PARAMETERS
The following parameters are adjustable on the Invertec® V311-T AC/DC. (See Table B.3)
Table B.3
B-7
Parameter
Symbol
Parameter Name
Pre-Flow
Start Current
Finish Current
Min. Current
Upslope
Downslope
Parameter Range
unit
Sec
Amps
Amps
Amps
Sec
Sec
Min
0
Min.
Min
Min
0
0
Max
5
Peak
Peak
Peak
10
10
Spot Time
Sec
Off
10
Max. Current
Amps
5
310
Pulse Frequency
Background Current
% Peak Time
Postflow
AC Frequency
AC Balance
Hz
%Amps
%
Sec
Hz
% EN
0.20
5%
5
0
20
35
2500
95%
95
60
200
85
Hot Start
Arc Force
%
%
0
0
500
500
INVERTEC® V311-T AC/DC TIG
Page 23
B-8
OPERATION
USER MENU SET UP PARAMETERS
Many additional parameters can be modified via the Set Up Menu. To access the Set Up Menu press and hold the rotary encoder knob for several seconds until the following screen appears: (See figure B.7)
FIGURE B.7
B-8
FIGURE B.7b
Rotating the encoder knob will scroll through the setup parameters shown in Table B.4. Selected parameters are changed in one of two ways:
For parameters like background current (shown in Figure B.7a) the change is made by the mode push button. In this example you can toggle between set­ting background current as either a % or as absolute amperage. Other parameters like selectable wave shape ( s hown i n Figure B . 7 b) are c h anged b y depressing the encoder knob until the parameter is flashing. Rotating the knob changes the parameter and then the change is saved by pressing the encoder knob again. Once all changes are made you can exit and save by pressing the exit icon button or you can exit the set up menu without saving your changes by depressing the hooked arrow button.
FIGURE B.7a
INVERTEC® V311-T AC/DC TIG
Page 24
B-9
0
A2
VRD
OPERATION
TABLE B.4 SET UP MENU PARAMETERS
B-9
Parameter
Symbol
See Figure B.7
Selection/
* Default Value
NA
% *
Amps
%
Amps*
% *
Amps
Parameter
Number
0
1
3
8
10
Description
Set Up menu Exit
Reset All Parameters
Start Current Set Unit
Bi-Level Current 2 Set Unit
Pulse Background Current Units
%
Amps*
15 amps*
17
307
Finish Current Set Unit
DC TIG HF STRIKE CURRENT
30 amps*
306
DC LIFT TIG STRIKE CURRENT
30 amps*
307
AC TIG HF TIG STRIKE CURRENT
Enabled*
Disabled
214
2-Step trigger re-start
Enabled
Disabled*
Square*
Sine
Triangle
215
101
4-Step trigger re-start
AC Waveform Shape
Enabled
Disabled *
Enabled
Disabled *
0ff* Enabled to 12V Enabled to 20V
Enabled to 30V
0 to 10 10*
-20 to 20 10*
English*
French
Spanish
INVERTEC® V311-T AC/DC TIG
998
999
201
500 552 553
554
Bi-Level Trigger
Spot Timer Trigger
VRD Limit
Not Used
Speaker Volume
Display Contrast
Display Language
Page 25
B-10
Parameter
Symbol
OPERATION
TABLE B.4 (Continued) SET UP MENU PARAMETERS
Selection/
* Default Value
Display Off
Display in 7 Segment LED
Display*
Display Off*
Display in 7 Segment LED
Display
Display Off*
Display in 7 Segment LED
Display
Display Off*
Display in 7 Segment LED
Display
Parameter
Number
751
752
753
754
Description
Output Current Displayed
Output Voltage Displayed
Input Phase Displayed
Input Voltage Displayed
B-10
This function sets the initial start energy limit. Set this number to a higher setting than t he factory d e f ault if n e e d e d to improve starting of large diameter tungsten electrodes.
0.5 to 1.0 manual start energy setting.
1.2 to 5.0 = max. Incrementing limit. (See Note)
Note: The machine will try to start the arc at
a start power of 1. If the arc does not establish it will incrementally increase the start power and try to restrike up to the set limit.
OPTIONAL COOL-ARC 35 WATER COOLER
The optional Cool-Arc 35 water cooler is designed to operate in communication with the Invertec® V311-T AC/DC. Refer to the Cool-Arc 35 operator manual for installation instructions and a complete description of its operation.
When the Invertec® V311-T AC/DC is powered ON the Cool-Arc 35 will automatically power ON as well. The Cool-Arc 35 monitors pressure and temperature and will adjust the pump speed accordingly to cool the torch. If a blockage of coolant or loss of coolant is sensed both the Cool-Arc 35 and Invertec® V311-T AC/DC will display an error and turn off the Invertec® V311-T AC/DC’s output.
104
IMPORTANT: If the Cool-Arc 35 water cooler is connected to the Invertec® V311-T AC/DC and an air cooled torch is connected instead of a water cooled torch the Cool-Arc 35 will sense a coolant blockage resulting in a cooler error.
In this case the cooler can be turned to the “off mode” by depressing and holding the push button on the cooler until the cooler’s display reads “oo”. To turn the cooler back on you can depress and hold the Cool-Arc 35 push button until the cooler’s digital dis­play reads coolant temperature in degrees Celsius. Turning the Invertec® V311-T AC/DC off and on again will automatically turn the water cooler back on as well.
AC TIG Start Power (for AC TIG only)
INVERTEC® V311-T AC/DC TIG
Page 26
B-11
Weld Current
Set Point
Increase Arc Length
Average Arc Length
Decrease Arc Length
OPERATION
B-11
TIPS FOR IMPROVED TIG STARTING
1. Start Current:
For the best AC or DC TIG starting characteristics it may be necessary to adjust the start current on the front panel depending on the tungsten size. In gener­al, larger tungsten requires more energy to establish an arc than smaller tungsten. As an initial guideline, set the start current according to the following recom­mendations:
Tungsten Size (in.) Start Current (Amps)
0.020, 0.040 1/16th 6-10 Amps 3/32 th 10-12 Amps 1/8th 12-15 Amps
2. DC Strike Current:
Aside from start current, DC strike current can also be adjusted from the set-up menu to get a hotter or softer start when DC TIG welding. Strike current is an initial spike of current that lasts a few milliseconds before the machine goes to start current. In general, the fac­tory default of 15 amps works for most applications. If welding on very thin materials with small diameter tungsten, strike current can be turned down to mini­mize burning through the weld material. Like-wise for larger diameter tungsten strike current can be turned up to put more energy in the tungsten.
If start power is set within the incremental range mode, the machine tries to start electrode positive at a relative setting of 1. If the arc fails to establish it will repeat the start sequence each time by incrementing the amount of electrode positive energy by 10% (0.1) up to the start power limit setting or until the arc estab­lishes. For comparison a start power limit of 2 if reached will have twice the energy of the starting point of 1. If the tungsten has too much of a ball on it or appears to be super heating during starts the start power limit can be turned down. In the manual setting range, the start power will not keep incrementing up to a limit. Instead the start power stays at whatever level is set. For example a setting of 0.5 will start the machine with half the normal starting energy of 1.
STICK CRISP MODE DYNAMIC CURRENT REGULATION
When running E6010 electrodes DC Crisp mode is recommended. The Invertec® V311-T AC/DC has a special dynamic current regulation that is ideal for the whipping technique common to E6010 electrodes.The machine regulates the welding current based on changes in arc length. As the arc length is increased and the arc voltage increases, the machine will reduce its welding current below the set point. As the arc length is decreased and the arc voltage decreases the machine will increase its current.
FIGURE B.8
3. AC TIG Start Power:
For AC TIG welding AC start power can be adjusted from the set-up menu to aid starting if required. The Invertec® V311-T AC/DC when set to AC TIG will try to initiate the arc with positive polarity until the arc is established. Positive polarity puts more energy into heating the tungsten but the drawback is that is can cause the tungsten to ball excessively or to super heat. Note super heating of the tungsten can be noticed if the tungsten is glowing red or orange during starting. Start Power can be adjusted within two ranges:
Range Mode
0.5 to 1 Manual Setting
1.2 to 5.0 Incremental setting
Arc Force Control – Arc Force is a setting that helps reduce sticking the electrode into the weld puddle. Increasing the arc force percentage will provide a higher boost of current when the electrode is about to short into the weld puddle. In Stick Crisp mode since the current is dynamically regulated based on the arc voltage, shorting the electrode to the work will be rare
- therefore, adjustments to the arc force percentage will not be as noticeable in Stick Crisp mode com­pared to Stick Soft mode.
INVERTEC® V311-T AC/DC TIG
Page 27
C-1
ACCESSORIES
C-1
OPTIONAL ACCESSORIES
AND COMPATIBLE EQUIPMENT
Field Installed
K857 - Remote Output Control - For Stick welding.
Portable current control provides the same range as the current control on the welder. Consists of a 6-pin connector which plugs into the remote control connec­tor. 25 foot cable length.
tm
K870 - Foot Amptrol
Amptrol energizes the output and controls the output remotely. The Foot Amptrol connects directly to the 6­pin remote control connector.
K963-3 - Hand Amptrol
Amptrol energizes the output and controls the output remotely. The Hand Amptrol connects directly to the 6-pin remote control connector.
K814 - Arc Start Switch - Energizes the output for TIG welding if remote output control of the amperage is not desired. It allows on/off TIG welding at the amperage set by the Current Control on the control panel. When using the Arc Start Switch set the Output Control to the “LOCAL” position.
K2630-1 - Cool-Arc® 35 Water Cooler- Attaches underneath the Invertec® V311-T AC/DC and electri­cally connects to the Invertec® V311-T AC/DC. This smart cooler varies its speed based on coolant tem­perature and monitors coolant pressure.
K2694-1 Inverter Cart- Conveniently holds the Cool­Arc 35 and Invertec® V311-T AC/DC power source. Features a tool storage tray for convenience and a cylinder platform to hold a gas bottle
for TIG welding. The foot
tm
for TIG welding. The hand
TIG TORCH STARTER KITS
K2266-1 – TIG-Mate 17 Air Cooled TIG Torch Starter Pack. One complete easy-to-order kit pack-
aged in its own portable carrying case. Includes: PTA­17 torch, parts kit, Harris flowmeter/regulator, 10 ft. gas hose, Twist-Mate™ adapter, work clamp and cable.
K2267-1 – TIG-Mate 20 Water-Cooled TIG Torch Starter Pack. One complete easy-to-order kit pack-
aged in its own portable carrying case. Includes: PTW-20 torch, parts kit, Harris flowmeter/regulator, 10 ft. gas hose, Twist-Mate™ adapter, work clamp and cable, and 10 ft. water hose.
Magnum® TIG Torches – The following standard Magnum ® TIG t o r c hes ma y be used with th e Invertec® V311-T AC/DC for Lincoln’s full line of TIG torches including flex head models consult publication E12.150.
• K1781-1 PTA-9 12.5 ft.(3.8m) Air-Cooled 125A
• K1781-3 PTA-9 25 ft.(7.6m) Air-Cooled 125A
• K1782-1 PTA-17 12.5 ft.(3.8m) Air-Cooled 150A
• K1782-3 PTA-17 25 ft.(7.6m) Air-Cooled 150A
• K1783-1 PTA-26 12.5 ft.(3.8m) Air-Cooled 200A
• K1783-3 PTA-26 25 ft.(7.6m) Air-Cooled 200A
• K1784-3 PTW-20 12.5 ft.(3.8m) Water-Cooled 250A
• K1784-4 PTW-20 25 ft.(7.6m) Water-Cooled 250A
• K1784-1 PTW-18 12.5 ft.(3.8m) Water-Cooled 350A
• K1784-2 PTW-18 25 ft
NOTE: Each torch requires a Twist-Mate™ adapter, collets, collet bodies, and nozzles and are not includ­ed and must be ordered separately.
.(7.6m)
Water-Cooled 350A
INVERTEC® V311-T AC/DC TIG
Page 28
C-2
ACCESSORIES
CABLE PLUGS
K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches
to welding cable to provide quick disconnect from machine.
K1622-1 Twist-Mate adapter for PTA-9 & 17 Air­Cooled TIG torches – Adapter for PTA-9 or PTA-17
TIG torches with one-piece cable. The quick connect plug provides connection for both gas and welding current.
K1622-3 Twist-Mate adapter for PTA-26 Air-Cooled TIG torches – Adapter for PTA-26 TIG torches with
one-piece cable. The quick connect plug provides connection for both gas and welding current.
K1622-4 – Twist-Mate adapter for Water-Cooled TIG torches. Adapter for PTW-18 and -20 Torches.
TIG Torch Parts Kits - Parts kits are available for the TIG torches. These kits include back cap, collets, col­let bodies, nozzles and tungstens.
C-2
Order KP510 for PTW-20 Water-cooled torches Order KP507 for PTA-9 torches Order KP508 for PTA-17 torches Order KP509 for PTA-26 & PTW-18 torches Order KP2414-1 Gas Lens Parts kit for PTA-9 torches
See publication E12.150 for parts kits breakdown.
Cut Length Consumables - TIG welding filler metals are available for welding stainless steel, mild steel, aluminum and copper alloys. See publication C9.10.
INVERTEC® V311-T AC/DC TIG
Page 29
D-1
MAINTENANCE
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill.
• Have an electrician install and ser­vice this equipment.
• Turn the input power off at the fuse box, disconnect or unplug supply lines and allow machine to sit for five minutes minimum to allow the power capacitors to dis­charge before working inside this equipment.
• Do not touch electrically hot parts.
----------------------------------------------------------------------
INPUT FILTER CAPACITOR DISCHARGE PROCEDURE
D-1
WARNING
The machine has internal capacitors which are charged to a high voltage during power-on condi­tions. This voltage is dangerous and must be dis­charged before the machine can be serviced. Discharging is done automatically by the machine each time the power is switched off. However, you must allow the machine to sit for at least 5 min­utes to allow time for the process to take place.
------------------------------------------------------------
ROUTINE MAINTENANCE
Prevent metal powder from accumulating near the aeration fins and over them.
Carry out the following periodic controls on the power source:
• Clean the power source inside by means of low­pressure compressed air.
• Check the electric connections and all the connec­tion cables.
• Always use gloves in compliance with the safety standards.
INVERTEC® V311-T AC/DC TIG
Page 30
E-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
E-1
This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP­TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.
Step 3. RECOMMENDED COURSE OF ACTION
This column pro vid es a co urs e of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V311-T AC/DC TIG
Page 31
E-2
PROBLEMS
(SYMPTOMS)
PROBLEMS IN STICK WELDING
Excessive spatter
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
1. Long arc
2. High current
RECOMMENDED
COURSE OF ACTION
E-2
Craters
Inclusions
Insufficient penetration
Sticking
Porosity
Cracks
1. Fast movement of the electrode away from piece.
1. Poor cleanliness or distribution of the Welding passes.
2. Improper movement of the elec­trode.
1. High progression speed.
2. Welding current too low.
3. Narrow chamfering.
1. Arc too short.
2. Current too low.
1. Humidity in electrode.
2. Long arc.
1. Current too high.
2. Dirty materials.
3. Hy drogen in w eld (pres e nt o n electrode coating).
If all recommended possible areas of misadjustment have been checked and the proble m persists, Contact
your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V311-T AC/DC TIG
Page 32
E-3
Oxidation
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
PROBLEMS IN TIG WELDING
TROUBLESHOOTING
POSSIBLE
CAUSE
1. lnsufficient gas.
2. No protection on the back side.
E-3
RECOMMENDED
COURSE OF ACTION
Tungsten inclusions
Porosity
Hot cracking
1. lncorrect electrode sharpening.
2. Electrode too small.
3. Operating failure (contact of the tip with the workpiece).
1. Dirt on the edges.
2. Dirt on the filler material.
3. Excessive travel speed.
4. Current intensity too low.
5. Insuffient gas flow rate
1 Unsuitable filler material.
2. High heat supply.
3. Dirty materials.
If all recommended possible areas of misadjustment have been checked and the problem persists, Contact
your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V311-T AC/DC TIG
Page 33
E-4
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
ELECTRICAL FAILURES
Machine fails to come on (LCD screen and LED display do not illuminate)
TROUBLESHOOTING
POSSIBLE
CAUSE
1. No Input Voltage.
2. Faulty supply plug or cable.
3. Internal fuse blown.
4. Input voltage not within range
E-4
RECOMMENDED
COURSE OF ACTION
Power output incorrect
No output current
1. Incorrect setting up of the welding
parameters.
2. Low mains supply voltage
1. E01, E02, E03 DISPLAYED, and
the yellow control panel LED on.
• Equ i p m e n t Overh e a t . Allow machin e to co o l . The power should remain on so the fan can mai ntain airflo w and cool the machine
2. E38 DISPLAYED• Input supply voltage dipped low.
3. E39, E40 DISPLAYED
• Input supply voltage out of range or loss of phase .
4. E14, E15, or E18 DISPLAYED
• Internal memory errors. (Contact your local L incoln E l e ctric
Authorized Service Facility.)
If all recommended possible areas of misadjustment have been checked and the problem persists, Contact
your local Lincoln Authorized Field Service Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V311-T AC/DC TIG
Page 34
E-5
TROUBLESHOOTING
The Invertec® V311-T AC/DC, when a fault condition is detected, displays on the graphics LCD an alarm notification composed of:
ALARM ICON + ALARM CODE + ALARM TYPE ICON
Exx
When a fault condition is detected, the power source and the cooler are switched in safety mode, it means the welding operation are stopped. To recover from a fault condition, it is necessary to remove the cause and exit the safety mode depressing the exit key button on the UI.
ALARM ID CODES:
E-5
E01, E02, E03
E10
E11, E19
E14, E15, E18
Temperature alarm
Boost/Inverter overcurrent
System configuration alarm
Program not valid alarm
E17
E20
E21
E22
E27
Communication alarm (µP-DSP)-Type 1
Memory fault alarm
Data loss alarm
Communication alarm (µP-DSP)-Type 2
Memory_1 fault alarm
E28
E29
E38
E39,E40
E43
E44
E99
Coolant shortage – clogged pipe alarm
INVERTEC® V311-T AC/DC TIG
Memory_2 fault alarm
Output power alarm
Under voltage alarm
System power supply alarm
Coolant temperature alarm
General alarm
Page 35
F-1
WIRING DIAGRAM
12/13/07
WIRING DIAGRAMS
F-1
INVERTEC® V311-T AC/DC TIG
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
Page 36
WARNING
Spanish
AVISO DE
PRECAUCION
Do not touch electrically live parts or
electrode with skin or wet clothing.
Insulate yourself from work and
ground.
No toque las partes o los electrodos
bajo carga con la piel o ropa moja­da.
Aislese del trabajo y de la tierra.
Keep flammable materials away.
Mantenga el material combustible
fuera del área de trabajo.
Wear eye, ear and body protection.
Protéjase los ojos, los oídos y el
cuerpo.
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact avec des pièces sous tension.
Isolez-vous du travail et de la terre.
Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!
Isolieren Sie sich von den
Elektroden und dem Erdboden!
Não toque partes elétricas e elec-
trodos com a pele ou roupa molha­da.
Isole-se da peça e terra.
Gardez à l’écart de tout matériel
inflammable.
Entfernen Sie brennbarres Material!
Mantenha inflamáveis bem guarda-
dos.
Protégez vos yeux, vos oreilles et
votre corps.
Tragen Sie Augen-, Ohren- und Kör-
perschutz!
Use proteção para a vista, ouvido e
corpo.
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER­STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Page 37
Keep your head out of fumes.
Use ventilation or exhaust to
remove fumes from breathing zone.
Turn power off before servicing.
Do not operate with panel open or
guards off.
WARNING
Los humos fuera de la zona de res-
piración.
Mantenga la cabeza fuera de los
humos. Utilice ventilación o aspiración para gases.
Gardez la tête à l’écart des fumées.
Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones de travail.
Vermeiden Sie das Einatmen von
Schweibrauch!
Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
Mantenha seu rosto da fumaça.
Use ventilação e exhaustão para
remover fumo da zona respiratória.
Desconectar el cable de ali-
mentación de poder de la máquina antes de iniciar cualquier servicio.
Débranchez le courant avant l’entre-
tien.
Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öff­nen; Maschine anhalten!)
Não opere com as tampas removidas.
Desligue a corrente antes de fazer
serviço.
Não toque as partes elétricas nuas.
No operar con panel abierto o
guardas quitadas.
N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de protection enlevés.
Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in Betrieb setzen!
Mantenha-se afastado das partes
moventes.
Não opere com os paineis abertos
ou guardas removidas.
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Page 38
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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