Lincoln Electric Eagle 10, 000 Plus, K2343-3 Operator's Manual

Page 1
EAGLE™10,000 PLUS
For Machines with Code Number 11618,11735, 11791, 11798, 12094
Safety Depends on You
OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ­ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON­TAINED THROUGHOUT. And,
most importantly, think before you act and be careful.
IM10028-C
April 2013
OPERATORʼS MANUAL
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 USA TEL: 1.216.481.8100
For Service in the USA and Canada: Call 1.888.935.3877 For Service outside the USA: Email globalservice@lincolnelectric.com
Copyright © Lincoln Global Inc.
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com
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i
SAFETY
i
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents are known to the State of California to cause can­cer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
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1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz­ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
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1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
ELECTRIC AND MAGNETIC FIELDS may be dangerous
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
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SAFETY
ii
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
skin or wet clothing. Wear dry, hole-free
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.
5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough
fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circum­stances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the spe­cific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
5.c.
Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating prod­ucts.
5.d. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
ventilation and/or exhaust at the arc to keep
vapors
to
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
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SAFETY
iii
WELDING and CUTTING SPARKS can cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been “cleaned”. For information, purchase “Recommended Safe Practices for the Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
the welding sparks from starting a fire.
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode if damaged.
7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Alway s keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY powered equipment.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
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SAFETY
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PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv­antes:
Sûreté Pour Soudage A LʼArc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à lʼélectrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains.
b. Faire trés attention de bien sʼisoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans lʼeau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions pour le porte-électrode sʼapplicuent aussi au pistolet de soudage.
6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque dʼincendie.
8. Sʼassurer que la masse est connectée le plus prés possible de la zone de travail quʼil est pratique de le faire. Si on place la masse sur la charpente de la construction ou dʼautres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer des risques dʼincendie ou dʼechauffement des chaines et des câbles jusquʼà ce quʼils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant dʼopérations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de lʼarc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code “Code for safety in welding and cutting” CSA Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se protéger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de nʼimporte quelle partie du corps.
3. Un coup dʼarc peut être plus sévère quʼun coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi quʼun verre blanc afin de se protéger les yeux du ray­onnement de lʼarc et des projections quand on soude ou quand on regarde lʼarc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de lʻarc.
c. Protéger lʼautre personnel travaillant à proximité au
soudage à lʼaide dʼécrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de lʼ arc de soudage. Se protéger avec des vêtements de protection libres de lʼhuile, tels que les gants en cuir, chemise épaisse, pan­talons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier.
PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de lʼélectricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branché à une bonne mise à la terre.
2. Autant que possible, Iʼinstallation et lʼentretien du poste seront effectués par un électricien qualifié.
3. Avant de faires des travaux à lʼinterieur de poste, la debranch­er à lʼinterrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur place.
Page 6
Thank You
vv
for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip­ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses­sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor­mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customerʼs particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
CUSTOMER ASSISTANCE POLICY
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
Your Product”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Support” and then “Register
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Safety Precautions ........................................................................................................A-2
Machine Grounding.......................................................................................................A-2
Spark Arrester ...............................................................................................................A-2
Towing...........................................................................................................................A-2
Vehicle Mounting...........................................................................................................A-3
Pre-Operation Engine Service..............................................................................................A-3
Fuel, Oil, Battery Connections ......................................................................................A-3
Welding Cable Connections..........................................................................................A-4
Angle of Operation ........................................................................................................A-4
Lifting, Additional Safety Precautions............................................................................A-4
High Altitude Operation .................................................................................................A-4
Muffler Outlet Pipe ........................................................................................................A-4
Location and Ventilation................................................................................................A-5
Stacking ........................................................................................................................A-5
Connection of Tig Module .............................................................................................A-5
Additional Safety Precautions .......................................................................................A-5
Welding Operation Output, Auxiliary Power Receptacles, and Plugs .................................A-6
Motor Starting and Extension Cord Length Table ................................................................A-6
Electrical Device Used with the EAGLE™ 10,000 Plus .......................................................A-7
Auxiliary Power While Welding, Standby Power Connections ............................................A-8
Premises Wiring ...................................................................................................................A-9
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
General Description..............................................................................................................B-1
Welder Controls Function and Operation .............................................................................B-1
Range, Polarity Control Switch and Fuel Consumption .......................................................B-2
Start in/Shutdown Instructions.....................................................................................................B-3
Starting the Engine........................................................................................................B-3
Safety Precautions ........................................................................................................B-3
Stopping the Engine......................................................................................................B-3
Break-In Period .............................................................................................................B-3
Welding Process ..................................................................................................................B-4
Stick (Constant Current) Welding..................................................................................B-4
Scratch Start TIG (Constant Current) Welding .............................................................B-4
Arc Gouging ..................................................................................................................B-5
Summary of Welding Processes ...................................................................................B-5
________________________________________________________________________________
Accessories ........................................................................................................Section C
Optional Equipment...............................................................................................C-1
Recommended Equipment....................................................................................C-2
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Engine Maintenance ..........................................................................D-1,D2
Engine Adjustments...............................................................................................D-3
Slip Rings ..............................................................................................................D-3
Battery Maintenance .......................................................................................D-3
Engine Maintenance Parts..............................................................................D-3
________________________________________________________________________
Troubleshooting..............................................................................................Section E
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide...................................................................................E-2, E-3
________________________________________________________________________
Wiring Diagram & Dimension Print................................................................Section F
________________________________________________________________________
Parts List.................................................................................................................P-629
________________________________________________________________________
vi
Page 8
A-1
INSTALLATION
TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 Plus ( K2343-3)
INPUT - GASOLINE ENGINE
Make/Model
Kohler
CH23S,
CH680
CH730
Description
2 cylinder
4 Cycle
Air-Cooled
Gasoline
Engine.
Aluminum Alloy
with Cast Iron
Liners,
Electronic
Ignition
RATED OUTPUT @ 104°F (40°C)- WELDER
RATED OUTPUT @ 104°F (40°C)- GENERATOR
Horsepower
23 HP @
3600 RPM
DC Constant Current 225A / 25V / 40%
DC Constant Current 210A / 25V / 100%
Operating
Speed (RPM)
High Idle 3700
Full Load 3500
Low Idle 2200
Welding Output
Auxiliary Power
Displacement
cu. in.
(cu.cm.)
41.1(674)
44.2(724)
1
Starting
System
12VDC Battery
Electric Start
Group 58
Battery (435 cold Cranking
Amps)
A-1
Capacities
Fuel:
12 Gal (45.4 L)
Lubricating Oil:
2.0 Qts. (1.9 L)
9,000 Watts Continuous, 60 Hz AC
10,500 Watts Surge, 60 Hz AC
120/240 Volts
RECEPTACLES AND CIRCUIT BREAKERS
RECEPTACLES
(2) 120VAC Duplex (5-20R)
(1) 120/240VAC Dual Voltage
Full KVA (14-50R)
AUXILIARY POWER CIRCUIT BREAKER
Two 20AMP for Two Duplex Receptacle
(1) 40AMP for Dual Voltage (2-pole)
BATTERY CHARGING CIRCUIT BREAKER
20AMP for Engine Battery
Charging Circuit
PHYSICAL DIMENSIONS
HEIGHT WIDTH DEPTH MODEL / WEIGHT
Codes 11798 and below
30.00** in. 21.50 in 42.25 in.
762.0 mm 546.0 mm 1073.0 mm
** Top of enclosure, add 6.00”(152mm) for exhaust.
514 lbs. (233kg.)
Code 12094
523 lbs. (237kg.)
ENGINE COMPONENTS
LUBRICATION VALVE LIFTERS FUEL SYSTEM GOVERNOR
Full Pressure Hydraulic Mechanical Fuel Pump Mechanical Governor
with Full Flow Filter
5% Regulation
AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION
Low noise Muffler: Top outlet Shutdown on low oil
Dual Element Automatic Idler can be rotated. Made from pressure.
long life, aluminized steel.
1
Output rating in watts is equivalent to volt - amperes at unity factor.Output voltage is within +/-10% at all loads up to rated capacity.
When welding available auxiliary power will be reduced.
EAGLE™ 10,000 PLUS
Page 9
A-2
INSTALLATION
A-2
SAFETY PRECAUTIONS
WARNING
Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
------------------------------------------------------------------------
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
• Insulate yourself from work and
ground.
• Always wear dry insulating gloves.
------------------------------------------------------------------------
ENGINE EXHAUST can kill.
• Use in open, well ventilated areas or
vent exhaust outside.
------------------------------------------------------------------------
MOVING PARTS
Do not operate with doors open or guards off.
• Stop engine before servicing.
• Keep away from moving parts.
------------------------------------------------------------------------
 can injure.
When this welder is mounted on a truck or trailer, itʼs frame must be electrically bonded to the metal frame of the vehicle. Use a #8 or larger copper wire connect­ed between the machine grounding stud and the frame of the vehicle.
Where this engine driven welder is connected to premises wiring such as that in your home or shop, itʼs frame must be connected to the system earth ground. See further connection instructions in the section enti­tled “Standby Power Connections”, as well as the arti­cle on grounding in the latest National Electrical Code and the local code.
In general, if the machine is to be grounded, it should be connected with a #8 or larger copper wire to a solid earth ground such as a metal water pipe going into the ground for at least ten feet and having no insulat­ed joints, or to the metal framework of a building which has been effectively grounded. The National Electrical Code lists a number of alternate means of grounding electrical equipment. A machine grounding stud marked with the symbol is provided on the front of the welder.
SPARK ARRESTER
See additional warning information at
front of this operatorʼs manual.
-----------------------------------------------------------
MACHINE GROUNDING
Because this portable engine driven welder or genera­tor creates itʼs own power, it is not necessary to con­nect itʼs frame to an earth ground, unless the machine is connected to premises wiring (your home, shop, etc.).
WARNING
To prevent dangerous electric shock, other equip­ment to which this engine driven welder supplies power must:
be grounded to the frame of the welder using a
grounded type plug, or be double insulated.
Do not ground the machine to a pipe that carries explosive or combustible material.
------------------------------------------------------------------------
Some federal, state, or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, the K1898-1 spark arrester must be installed and properly maintained.
CAUTION
An incorrect arrester may lead to damage to the engine or adversely affect performance.
------------------------------------------------------------------------
TOWING
The recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle Lincolnʼs K2635-1. If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows:
1. Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.
(1)
is
2. Proper support of, and attachment to, the base of
the welding equipment so there will be no undue stress to the framework.
EAGLE™ 10,000 PLUS
Page 10
A-3
3. Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced.
4. Typical conditions of use, i.e., travel speed; rough-
ness of surface on which the trailer will be operated; environmental conditions.
5. Conformance with federal, state and local laws
(1) Consult applicable federal, state and local laws regarding specific
requirements for use on public highways.
VEHICLE MOUNTING
INSTALLATION
(1)
WARNING
Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail.
• Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.
• Distribute, balance and secure loads so vehicle is stable under conditions of use.
• Do not exceed maximum rated loads for compo­nents such as suspension, axles and tires.
• Mount equipment base to metal bed or frame of vehicle.
• Follow vehicle manufacturerʼs instructions.
------------------------------------------------------------------------
PRE-OPERATION SERVICE
CAUTION
READ the engine operating and maintenance instructions supplied with this machine.
A-3
FUEL
Fill the fuel tank with clean, fresh, lead-free gasoline. Observe fuel gauge while filling to prevent overfilling.
Stop fueling once the fuel gauge reads full. Do not top off tank. Be sure to leave filler neck empty to allow room for expansion.
FULL
WARNING
• Damage to the fuel tank may cause fire or explosion. Do not in the EAGLE™ 10,000 PLUS base or weld to the EAGLE™ 10,000 PLUS base.
-----------------------------------------------------------------------
OIL
LUBRICATION  SYSTEM  CAPACITY
(INCLUDING  FILTER)
Kohler CH23S, CH680, CH730 - 2.0 Quarts (1.9 Liters)
The EAGLE™ 10,000 Plus is shipped with the engine crankcase filled with SAE 10W-30 oil. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Make cer­tain that the oil filler cap is tightened securely. Refer to the engine Ownerʼs Manual for specific oil recommen­dations.
drill holes
WARNING
• Stop engine while fueling.
• Do not smoke when fueling.
• Keep sparks and flame away from tank.
• Do not leave unattended while fueling.
• Wipe up spilled fuel and allow
GASOLINE
can cause fire or explosion.
------------------------------------------------------------------------
fumes to clear before starting engine.
• Do not overfill tank, fuel expan­sion may cause overflow.
GASOLINE FUEL ONLY
CAUTION
BATTERY CONNECTIONS
Use caution as the electrolyte is a strong
acid that can burn skin and damage eyes.
------------------------------------------------------------------------
This welder is shipped with the negative battery cable disconnected. Make sure that the Engine Switch is in the “STOP” position and attach the disconnected cable securely to the negative battery terminal before attempting to operate the machine. If the battery is discharged and does not have enough power to start the engine, see the battery charging instructions in the Battery section.
NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be careful to charge the bat­tery with the correct polarity.
EAGLE™ 10,000 PLUS
Page 11
A-4
INSTALLATION
WELDING OUTPUT CABLES
With the engine off, connect the electrode and work cables to the studs provided. These connections should be checked periodically and tightened if neces­sary. Loose connections will result in overheating of the output studs.
When welding at a considerable distance from the welder, be sure you use ample size welding cables. Listed below are copper cable sizes recommended for the rated current and duty cycle. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable voltage drop.
TOTAL COMBINED LENGTH OF
ELECTRODE AND WORK CABLES
225 Amps
100% Duty Cycle
0-100 Ft. (0-31m)
100-150 Ft. (31-46m)
150-200 Ft. (46-61m)
1 AWG
1 AWG
1/0 AWG
ANGLE OF OPERATION
Internal combustion engines are designed to run in a level condition which is where the optimum perfor­mance is achieved. The maximum angle of operation for the engine is 15 degrees from horizontal in any direction. If the engine is to be operated at an angle, provisions must be made for checking and maintain­ing the oil at the normal (FULL) oil capacity in the crankcase in a level condition.
When operating at an angle, the effective fuel capacity will be slightly less than the specified 12 Gal. (45 L).
A-4
ADDITIONAL SAFETY PRECAUTION
WARNING
• Lift only with equipment of adequate lifting capacity.
• Be sure machine is stable when lifting.
• Do not lift this machine using lift bail if it is equipped with a heavy accessory such as trail­er or gas cylinder.
FALLING • Do not lift machine if lift bail is
EQUIPMENT can damaged.
cause injury. • Do not operate machine while
suspended from lift bail.
------------------------------------------------------------------------
HIGH ALTITUDE OPERATION
At higher altitudes, Welder output de-rating may be necessary. For maximum rating, de-rate the welder output 3.5% for every 1000 ft. (305m) above 3000 ft. (914m). If operation will consistently be at altitudes above 5,000 ft. (1525m), a carburetor jet designed for high altitudes should be installed. This will result in better fuel economy, cleaner exhaust and longer spark plug life. It will not give increased power. Contact your local authorized engine service shop for high altitude jet kits that are available from the engine manufacturer.
CAUTION
Do not operate with a high altitude jet installed at altitudes below 5000 ft. (1525m). This will result in the engine running too lean and result in higher engine operating temperatures which can shorten engine life.
------------------------------------------------------------------------
MUFFLER OUTLET PIPE
LIFTING
The EAGLE™ 10,000 Plus weighs approximately 595lbs. (269.9kg) with a full tank of gasoline. A lift bail is mounted to the machine and should always be used when lifting the machine.
Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction. Tighten using a 9/16” socket or wrench.
EAGLE™ 10,000 PLUS
Page 12
A-5
INSTALLATION
LOCATION / VENTILATION
The welder should be located to provide an unrestrict­ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area.
STACKING
EAGLE™ 10,000 Plus machines cannot be stacked.
CONNECTION OF K930-2 TIG MODULE TO THE EAGLE™ 10,000 PLUS.
The TIG Module is an accessory that provides high frequency and shielding gas control for DC GTAW (TIG) welding. See IM528 supplied with the TIG Module for installation instructions.
NOTE: The TIG Module does not require the use of a high frequency bypass capacitor. However, if the EAGLE™ 10,000 Plus is used with any other high fre­quency equipment, the bypass capacitor must be installed, order kit T12246.
A-5
INSTRUCTIONS
ADDITIONAL SAFETY PRECAUTIONS
Always operate the welder with the roof and case sides in place as this provides maximum protection from moving parts and assures proper cooling air flow.
Read and understand all Safety Precautions before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Ownerʼs Manual.
EAGLE™ 10,000 PLUS
Page 13
A-6
INSTALLATION
WELDER OPERATION
WELDER OUTPUT
• Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS.
• Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example, a 60% duty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minute period. Duty Cycle for the EAGLE™ 10,000 Plus is 100%.
EAGLE™ 10,000 Plus
Constant Current 210 Amps DC @ 25 Volts
AUXILIARY POWER
The EAGLE™ 10,000 Plus can provide up to 9,000 watts of 120/240 volts AC, single phase 60Hz power for continuous use, and up to 10,500 watts of 120/240 volts AC, single phase 60Hz power surge use. The front of the machine includes three receptacles for connecting the AC power plugs; one 50 amp 120/240 volt NEMA 14-50R receptacle and two 20 amp 120 volt NEMA 5-20R receptacles. Output voltage is within +/-10% at all loads up to rated capacity.
A-6
120/240 VOLT DUAL VOLTAGE RECEPTACLE
The 120/240 volt receptacle can supply up to 38 amps of 240 volt power to a two wire circuit, up to 38 amps of 120 volts power from each side of a three wire circuit (up to 76 amps total). Do not connect the 120 volt circuits in parallel. Current sensing for the automatic idle feature is only in one leg of the three wire circuit as shown in the following column.
GND
120 V
240 V
120 V*
*Current Sensing for Automatic Idle. (Receptacle viewed from front of Machine)
All auxiliary power is protected by circuit breakers. The 120V has 20 Amp circuit breakers for each duplex receptacle. The 120/240V Single Phase has a 40 Amp 2-pole Circuit Breaker that disconnects both hot leads simultaneously.
CAUTION
Do not connect any plugs that connect to the power receptacles in parallel.
-----------------------------------------------------------------------­Start the engine and set the “IDLER” control switch to the desired operating mode. Set the “CONTROL” to
10. Voltage is now correct at the receptacles for auxil­iary power.
EAGLE™ 10,000 Plus Extension Cord Length Recommendations
(Use the shortest length extension cord possible sized per the following table.)
Current
(Amps)
15 20 15 20 38
Voltage
Volts
120 120 240 240 240
Load
(Watts)
1800 2400 3600 4800 9000
Conductor size is based on maximum 2.0% voltage drop.
Maximum Allowable Cord Length in ft. (m) for Conductor Size
14 AWG
30 (9)
60 (18)
12 AWG 40 (19)
30 (9) 75 (23) 60 (18)
120 V DUPLEX RECEPTACLES
The 120V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs.
The current rating of any plug used with the system must be at least equal to the current load through the associated receptacle.
MOTOR STARTING
Most 1.5 hp AC single phase motors can be started if there is no load on the motor or other load connected to the machine, since the full load current rating of a
1.5 hp motor is approximately 20 amperes (10 amperes for 240 volt motors). The motor may be run at full load when plugged into only one side of the duplex receptacle. Larger motors through 2 hp can be run provided the receptacle rating as previously stated is not exceeded. This may necessitate 240V operation only.
10 AWG 75 (23) 50 (15)
150 (46) 100 (30)
50 (15)
8 AWG 125 (38) 88 (27) 225 (69) 175 (53)
90 (27)
6 AWG 175 (53) 138 (42) 350 (107) 275 (84)
150 (46)
4 AWG 300 (91) 225 (69) 600 (183) 450 (137)
225 (69)
EAGLE™ 10,000 PLUS
Page 14
A-7
ELECTRICAL DEVICE USE WITH THE EAGLE™ 10,000 Plus.
Type Common Electrical Devices Possible Concerns
Resistive Heaters, toasters, incandescent NONE
light bulbs, electric range, hot pan, skillet, coffee maker.
Capacitive TV sets, radios, microwaves, Voltage spikes or high voltage
Appliances with electrical control. regulation can cause the capaci-
Inductive Single-phase induction motors, These devices require large
Drills, well pumps, grinders, small Current inrush for starting. Refrigerators, weed and hedge Some synchronous motors may Trimmers be frequency sensitive to attain
INSTALLATION
TABLE llyn
tative elements to fail. Surge protection, transient protection, and additional loading is recom­mended for 100% fail-safe oper-
ation. DO NOT RUN THESE
DEVICES WITHOUT ADDI­TIONAL RESISTIVE TYPE LOADS.
maximum output torque, but they SHOULD BE SAFE from any frequency induced failures.
A-7
Capacitive/Inductive Computers, high resolution TV sets, An inductive type line condition-
Complicated electrical equipment. er along with transient and
surge protection is required, and
liabilities still exist. DO NOT
USE THESE DEVICES WITH A EAGLE™ 10,000 Plus
The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to the EAGLE™ 10,000 Plus.
EAGLE™ 10,000 PLUS
Page 15
A-8
INSTALLATION
AUXILIARY POWER WHILE WELDING
Simultaneous welding and power loads are permitted by following Table I. The permissible currents shown assume that current is being drawn from either the 120V or 240V supply (not both at the same time). Also, the “Output Control” is set at “10” for maximum auxiliary power.
TABLE I
SIMULTANEOUS WELDING AND POWER
Output Selector Permissible Power Permissible Auxiliary
Setting Watts (Unity Power Current in Amperes
Factor) @ 120V
Max. Stick Setting None 0 0
145 Stick Setting 3450 32
90 Stick Setting 6000 50
*-or- @ 240V
** 16
** 25
A-8
1. Install a double pole, double throw switch between the power company meter and the premises dis­connect.
Switch rating must be the same or greater than the customerʼs premises disconnect and service over­current protection.
2. Take necessary steps to assure load is limited to the capacity of the EAGLE™10,000 Plus by installing a 40 amp 240V double pole circuit break­er. Maximum rated load for the 240V auxiliary is 38 amperes. Loading above 38 amperes will reduce output voltage below the allowable -10% of rated voltage which may damage appliances or other motor-driven equipment.
3. Install a 50 amp 120/240V plug (NEMA type 14-50) to the Double Pole Circuit Breaker using No. 8, 4 conductor cable of the desired length. (The 50 amp 120/240V plug is available in the optional plug kit.)
No Welding 9000 76
** 38
* Each duplex receptacle is limited to 20 amps. **Not to exceed 40A per 120VAC branch circuit when
Splitting the 240 VAC output.
STANDBY POWER CONNECTIONS
The EAGLE™ 10,000 Plus is suitable for temporary, standby, or emergency power using the engine manu­facturerʼs recommended maintenance schedule.
The EAGLE™ 10,000 Plus can be permanently installed as a standby power unit for 240V-3 wire, sin­gle phase 38 ampere service.
WARNING
(Connections must be made by a licensed electri­cian who can determine how the 120/240V power can be adapted to the particular installation and comply with all applicable electrical codes.) The following information can be used as a guide by the electrician for most applications (refer also to the connection diagram shown in Figure 1.)
-------------------------------------------------------------------------
4. Plug this cable into the 50 amp 120/240V recepta­cle on the EAGLE™ 10,000 Plus case front.
EAGLE™ 10,000 PLUS
Page 16
A-9
INSTALLATION
Figure 1
CONNECTION OF EAGLE™ 10,000 Plus TO PREMISES WIRING
A-9
Connection of EAGLE™ 10,000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes.
WARNING
EAGLE™ 10,000 PLUS
Page 17
B-1
OPERATION
SAFETY PRECAUTIONS
Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
------------------------------------------------------------------------
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
Insulate yourself from work and
ground
• Always wear dry insulating gloves.
• Always operate the welder with the hinged door
closed and the side panels in place.
• Read carefully the Safety Precautions page
before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Instruction Manual.
------------------------------------------------------------------------
GENERAL DESCRIPTION
The EAGLE™ 10,000 Plus is a twin-cylinder, gasoline driven, multiprocess arc welder and AC power gener­ator. It is built in a heavy gauge steel case for durabili­ty on the job site.
Codes 11791 and above meet EPA evaporative emis­sion requirements.
B-1
WELDER CONTROLS - FUNCTION AND OPERATION
ENGINE SWITCH
The engine switch is used to Start the Engine, Select High Idle or Auto Idle while the engine is running, and stop the Engine.
When placed in the “OFF” position, the ignition circuit is de-energized to shut down the engine.
When held in the “START” position, the engine starter motor is energized.
When in “HIGH IDLE” ( ) position, the engine will run continuously at high idle.
When in “AUTO IDLE” ( / ) position, the engine will run continuously and the idler operates as follows:
• Welding
When the electrode touches the work, the weld­ing Arc is initiated and the engine accelerates to full Speed.
After welding ceases (and no auxiliary power is being drawn), the engine will return to low idle after approximately 10 to 14 seconds.
• Auxiliary Power
With the engine running at low idle and auxiliary power for lights or tools are drawn (approximate­ly 100-150 watts or greater) from the recepta­cles, the engine will accelerate to high speed.  If no power is being drawn from the receptacles (and not welding) for 10-14 seconds, the idler reduces the engine speed to low idle.
EAGLE™ 10,000 PLUS
Page 18
B-2
OPERATION
RANGE” SWITCH
The “Range” switch is used to select one of four amperage ranges with generous overlap for Stick/TIG welding.
Process Range Setting Current Range
STICK/TIG
(Constant current)
(3 range settings)
90 Max.
145 Max.
225 MAX.
40 to 90 Amps
70 to 145 Amps
120 to 225 Amps
CAUTION
Never change the “RANGE” Switch setting while welding. This will damage the switch.
------------------------------------------------------------------------
CONTROL” DIAL
Provides a fine welding current adjustment within the Range Switch settings in the STICK mode and weld­ing voltage control with the Range switch set in the wire feed mode.
B-2
EAGLE™ 10,000 PLUS APPROXIMATE FUEL CONSUMPTION
Low Idle - No Load
2400 RPM High Idle - No Load 3700 RPM DC CC Weld Output 210 Amps @ 25 Volts Auxiliary Power 9000 Watts
KOHLER
23 H.P. COMMAND CH23S, CH680
.40 Gallons/Hour
(1.50 Liters/Hour)
.7 Gallons/Hour
(2.8 Liters/Hour)
1.3 Gallons/Hour (4.9 Liters/Hour)
1.4 Gallons/Hour) (5.3 Liters/Hour)
KOHLER
23 H.P. COMMAND CH730
.41 Gallons/Hour
1.6(Liters/Hour) .9 Gallons/Hour
3.5(Liters/Hour)
1.5 Gallons/Hour
5.7(Liters/Hour)
1.7 Gallons/Hour)
6.4(Liters/Hour)
EAGLE™ 10,000 PLUS
Page 19
B-3
OPERATION
B-3
STARTING/SHUTDOWN INSTRUCTIONS
STARTING THE ENGINE
WARNING
• Do not touch electrically live parts of electrode with skin or wet cloth­ing.
• Keep flammable material away.
• Insulate yourself from work and ground. Wear eye, ear, and body protection.
• Keep your head out of the fumes.
• Use ventilation or exhaust to remove fumes from breathing zone.
Be sure all Pre-Operation Maintenance has been per­formed. Also, read the Engine Ownerʼs Manual before starting for the first time.
Remove all loads connected to the AC power recepta­cles. Use the choke control as follows:
KOHLER ENGINE - Always pull the choke control out when starting the engine; cold, warm or hot.
Turn the engine switch to the “start” position and crank the engine until it starts. Release the switch as soon as the engine starts, slowly return the choke control to the full “in” position (choke open), And turn the switch to the Auto Idle( / ) Position. Do not turn the switch to the “start” position while the engine is running because this will cause damage to the ring gear and/or starter motor
STOPPING THE ENGINE
Remove all welding and auxiliary power loads and allow engine to run at low idle speed for a few minutes to cool the engine.
Stop the engine by placing the Engine switch in the
“OFF” position.
A fuel shut off valve is not required on the EAGLE™ 10,000 Plus because the fuel tank is mounted below the engine.
BREAK-IN PERIOD
It is normal for any engine to use a greater amount of oil until the break-in is accomplished. Check the oil level twice a day during the break-in period (approxi­mately 50 running hours).
IMPORTANT: IN ORDER TO ACCOMPLISH THIS
BREAK-IN, THE UNIT SHOULD BE SUBJECTED TO MODERATE LOADS, WITHIN THE RATING OF THE MACHINE. AVOID LONG IDLE RUNNING PERIODS. REMOVE LOADS AND ALLOW ENGINE TO COOL BEFORE SHUTDOWN.
The engine manufacturerʼs recommendation for the running time until the first oil change is as follows:
KOHLER
CH23S, CH680, CH730
5 HRS
The oil filter is to be changed at the second oil change. Refer to the Engine Ownerʼs Manual for more information.
After running at high engine speed for 10-14 seconds, the engine will go to low idle.
Allow the engine to warm up by letting it run at low idle for a few minutes.
EAGLE™ 10,000 PLUS
Page 20
B-4
OPERATION
WELDING PROCESS
For any electrodes the procedures should be kept within the rating of the machine. For electrode infor-
mation see the appropriate Lincoln publication.
STICK (CONSTANT CURRENT) WELDING
Connect welding cables to the "TO WORK” and "ELECTRODE” studs. Start the engine. Set the "Polarity” switch to the desired polarity. The “RANGE” switch markings indicate the maximum current for that range as well as the typical electrode size for that range. The “OUTPUT” Control provides fine adjust­ment of the welding current within the select range. For maximum output within a selected range set the “OUTPUT” Control at 10. For minimum output within a selected range set the “OUTPUT” Control at 5. (“OUT­PUT” Control settings below 5 may reduce arc stabili­ty) For best overall welding performance set the “RANGE” Switch to the lowest setting and the OUT­PUT” Control near the maximum to achieve the desired welding current.
RANGE SETTING TYPICAL CURRENT RANGE
ELECTRODE SIZE
90 MAX.
3/32
40 TO 90 AMPS
B-4
The EAGLE™ 10,000 Plus can be used with a broad range of DC stick electrodes. See “Welding Tips 1” included with the EAGLE™ 10,000 Plus for electrodes within the rating of this unit and recommended weld­ing currents of each.
SCRATCH START TIG (CONSTANT CURRENT) WELDING
The EAGLE™ 10,000 Plus can be used for Scratch-Start of DC TIG welding applications. To initiate a weld, the course and fine output control knobs must be set for the desired current. The tungsten electrode is then scratch on the work which establish­es the arc.
To stop the arc, simply lift the TIG torch away from the work piece. The tungsten may then be scratched on the work piece to restrike the arc.
If a high frequency start is desired, the K930-2 TIG Module can be used with the EAGLE™ 10,000 Plus. The settings are refer­enced.
The EAGLE™ 10,000 Plus and any high frequency generating equipment must be properly grounded. See the K930-2 TIG Module operating manuals for complete instructions on installa­tion, operation and maintenance.
145 MAX.
225 MAX.
1/8
5/32
70 TO 145 AMPS
120 TO 225 AMPS
When using the TIG Module, the OUTPUT control on
EAGLE™ 10,000 Plus is used to set the maximum range of
the the CURRENT CONTROL on the TIG Module or an Amptrol if connected to the TIG Module.
TYPICAL CURRENT RANGES
Tungsten Electrode DDENE (-) DAZE (+) Approximate Argon Gas Flow TIG TORCH
Diameter in. (mm) Flow Rate C.F.H. ( l /min.) Nozzle Size (4), (5)
1%, 2% Thoriated 1%, 2% Thoriated Aluminum Stainless Steel Tungsten Tungsten
.010 (.25) 2-15 (3) 3-8 (2-4) 3-8 (2-4) #4, #5, #6
0.020 (.50) 5-20 (3) 5-10 (3-5) 5-10 (3-5)
0.040 (1.0) 15-80 (3) 5-10 (3-5) 5-10 (3-5)
1/16 (1.6) 70-150 10-20 5-10 (3-5) 9-13 (4-6) #5, #6
3/32 (2.4) 150-250 15-30 13-17 (6-8) 11-15 (5-7) #6, #7, #8 1/8 (3.2) 250-400 25-40 15-23 (7-11) 11-15 (5-7)
5/32 (4.0) 400-500 40-55 21-25 (10-12) 13-17 (6-8) #8, #10 3/16 (4.8) 500-750 55-80 23-27 (11-13) 18-22 (8-10) 1/4 (6.4) 750-1000 80-125 28-32 (13-15) 23-27 (11-13)
(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases. (2) Tungsten electrodes are classified as follows by the American Welding Society (AWS):
Pure EWP
1% Thoriated EWTh-1 2% Thoriated EWTh-2
Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications. (3) DAZE is not commonly used in these sizes. (4) TIG torch nozzle "sizes" are in multiples of 1/16ths of an inch:
(5) TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to breakage, but cannot withstand high temperatures
# 4 = 1/4 in. (6 mm) # 5 = 5/16 in. (8 mm) # 6 = 3/8 in. (10 mm) # 7 = 7/16 in. (11 mm) # 8 = 1/2 in. (12.5 mm) #10 = 5/8 in. (16 mm)
and high duty cycles.
(1)
FOR TUNGSTEN ELECTRODES
(2)
EAGLE™ 10,000 PLUS
Page 21
B-5
OPERATION
ARC GOUGING
The EAGLE™ 10,000 Plus can be used for limited arc gouging.
Set the Range switch to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table:
ELECTRODE SETTING CURRENT RANGE (DC, electrode positive)
1/8 30 - 60 Amps 5/32 90 - 150 Amps 3/16 150 - 250 Amps
SUMMARY OF WELDING PROCESSES
CONTROL ELECTRODE
CABLE IDLE WHEN NOT TO START
PROCESS USED MODE WELDING WELDING
STICK No AUTO Hot Touch electrode to work.
Welding starts immediately And engine goes to high Idle.
B-5
TIG, TIG MODULE WITH Yes HIGH Cold Press Amptrol, WITH CONTACTOR KIT Contactor closes, CONTROL CABLE, & Welding starts immediately.
AMPTROL
EAGLE™ 10,000 PLUS
Page 22
C-1
ACCESSORIES
OPTIONAL EQUIPMENT (Field Installed)
K2635-1 SMALL TWO-WHEEL ROAD TRAILER WITH DUO-HITCH-For heavy-duty road, off-road,
plant and yard use.
C-1
K704 Accessory Kit - Includes 35 ft (Im) 2/0 AWG elec-
trode cable, 30 ft. (Im) 2/0 AWG work cable, headshield with No. 12 filter, GC300 work clamp and cooltong® 300 elec­trode holder. Cables are rated at 300 amps, 100% duty cycle.
Includes pivoting jack stand, safety chains, and 13" wheels. Overall width 60". Stiff .120" welded rectangu­lar steel tube frame construction is phosphate etched and powder coat painted for superior rust and corro­sion resistance.
Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings are packed with high viscosity, high pressure, low washout luxuriates® grease.
Features a Duo-Hitch™ - a 2" Ball/Lunette Eye combi­nation hitch.
Order: K2635-1 Trailer K2639-1 Fender and Light Kit K2640-1 Cable Rack
K1737-1 FOUR WHEEL ALL-TERRAIN UNDER­CARRIAGE - For moving by hand at construction
sites. Heavy duty puncture resistant pneumatic tires.
K1770-1 UNDERCARRIAGE (FACTORY) - For mov­ing by hand on a smooth surface. One or two gas cylinders can be mounted on the rear of the undercar­riage with the installation of K1745-1 Cylinder Holder(s). Heavy duty puncture resistant pneumatic tires and front caster.
K875 Accessory Kit - For Stick welding. Includes ft.(.m)# electrode cable with lug. ft.(.m)# work cable with lugs, head­shield, filter plate, work clamp, electrode holder and sample pack of mild steel electrode. 150 amp capacity.
K1898-1 Spark Arrester Kit - Attaches between muffler and exhaust elbow. Virtually eliminates spark emissions.
K1690-1 GFCI RECEPTACLE KIT - Includes one UL
appraised ground fault circuit interrupter duplex type receptacle with cover and installation instructions. Replaces the factory installed 120V duplex receptacle. Each receptacle of the GFCI Duplex is rated at 20 Amps, the maximum total current from the GFCI Duplex is limit­ed to the 20 Amps. Two kits are required.
K1816-1 FULL KVA ADAPTER KIT - Plugs into the 120/240V NEMA 14-50R receptacle on the case front (which accepts 4-prong plugs) and converts it to a NEMA 6­50R receptacle, (which accepts 3-prong plugs.)
T12153-9 Full-KVA Power Plug - One dual voltage plug rated at 120/240V, 50 amps.
K1745-1 WELDING GAS CYLINDER LOX TANK HOLDER
Holds Welding Gas Cylinder for use on K1770-1 Undercarriage. One or two may be installed on an undercarriage.
K1788-1 ROLL CAGE - Gives added damage protection. Attaches to K1737-1, K1770-1, and K957-1.
K886-2 Canvas Cover -To protect the EAGLE™ 10,000 Plus when not in use. Made from attractive red canvas material which is flame retardant, mildew resistant, and water repellent.
K802R Power Plug Kit - provides four 120V plugs rated at 15 amps each and one dual voltage, Full KVA plug rated at 120/240V, 50 amps.
K802N Power Plug Kit - Provides four 120V plugs rated at 20 amps each and one dual voltage, full KVA plug rated at 120/240V, 50 amps.
EAGLE™ 10,000 PLUS
Page 23
C-2
ACCESSORIES
RECOMMENDED EQUIPMENT
STICK
K704 Accessory Kit- (400 AMP Capacity) which includes:
• Electrode Holder & Cable
• Work Clamp & Cable
• Headshield
K875 Accessory Kit- (150 AMP Capacity)
TIG
Magnum™ TIG Torch
K1783-4 - TIG Torch
KP509-Magnum Parts Kit and Argon Gas
K930-2 TIG Module - Provides high frequency and shield-
ing gas control. For AC and DC GTAW (TIG) welding appli­cations. Its compact case is designed for easy carrying, complete with a handle. High frequency bypass is built in Requires K938-1 Contactor Kit, K936-4 Control Cable, and
K814 Arc Start Switch.
C-2
K938-1 Contactor Kit - For use with TIG Module, Provides a
“cold” electrode until the triggering device (Arc Start Switch) is pressed.
K936-4 Control Cable - Connects TIG Module to EAGLE™ 10,000 Plus.
Optional TIG Equipment:
K939-1 Docking Kit - For Mounting the K930-2 TIG Module on top of the EAGLE™ 10,000 Plus.
K937-45 Control Cable Extension - Allows TIG Module to be operated at distances up to 200ft. From the power source. Available in 45ft. (Im).
K814 Arc Start Switch
Plasma K1580-1 Pro-Cut 55
(Requires Full KVA Adapter K1816-1)
EAGLE™ 10,000 PLUS
Page 24
D-1
MAINTENANCE
D-1
SAFETY PRECAUTIONS
WARNING
Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the mainte­nance requiring their removal is complete. Always use the greatest care when working near moving parts.
Do not put your hands near the engine cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop.
-----------------------------------------------------------------------
ELECTRIC SHOCK can kill.
Do not touch electrically live parts
• or electrode with skin or wet clothing.
• Insulate yourself from work and
ground
• Always wear dry insulating gloves.
------------------------------------------------------------------------
ENGINE EXHAUST can kill.
Use in open, well ventilated areas or vent exhaust outside.
CAUTION
Make certain that the oil filler cap is securely tight­ened after checking or adding oil. If the cap is not tight, oil consumption can increase significantly which may be evidenced by white smoke coming from the exhaust.
• OIL - Maintenance schedule for changing the oil and
oil filter after break-in :
Kohler
CH23S, CH680, CH730
Oil 100 Hrs.
Oil Filter 200 Hrs.
The above schedule is for normal operating condi­tions. More frequent oil changes are required with dusty, high temperature and other severe operating conditions. Refer to the maintenance section of the Engine Owner's Manual for more information.
: Engine life will be reduced if the oil and oil
NOTE
filter are not changed according to the manufacturerʼs recommendation.
------------------------------------------------------------------------
MOVING PARTS can injure.
Do not operate with doors open or guards off.
• Stop engine before servicing.
• Keep away from moving parts.
------------------------------------------------------------------------
See additional warning information throughout this operatorʼs manual and the Engine manual as well.
------------------------------------------------------------
Read the Safety Precautions in the front of this manual and the engine instruction manual before working on this machine.
Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, cloth­ing, and tools away from gears, fans, and all other moving parts when starting, operating, or repairing the equipment.
Routine Maintenance
• At the end of each dayʼs use, refill the fuel tank to Minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel System. Also, check the crankcase oil level and Add oil if indicated.
EAGLE™ 10,000 PLUS
ENGINE OIL CHANGE
Drain the oil while the engine is warm to assure rapid and complete draining.
• Remove the oil filler cap and dipstick. Remove the yel­low cap from the oil drain valve and attach the flexible drain tube supplied with the machine. Push in and twist the drain valve counterclockwise. Pull the valve out and drain the oil into a suitable container.
• Close the drain valve by pushing in and twisting clockwise. Replace the yellow cap.
• Refill to the upper limit mark on the dipstick with the recommended oil. Tighten the oil filler cap securely.
ENGINE OIL REFILL CAPACITIES
Without oil filter replacement:
• 1.7qt. (1.6 liter)-Kohler
With oil filter replacement:
• 2.0qt. (1.9 liter)-Kohler
Page 25
D-2
MAINTENANCE
D-2
Use 4-stroke motor oil that meets or exceeds the requirements for APIO service classification SG or SH. Always check the APIO SERVICE label on the oil con­tainer to be sure it includes the letters SG or SH.
SAE 10W-30 is recommended for general, all-tempera­ture use, -5 F to 104 F (-20 C to 40 C).
See Engine Ownerʼs Manual for more specific informa­tion on oil viscosity recommendations.
Wash your hands with soap and water after handling used oil.
Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station or recycling center for reclamation.
Do not throw it in the trash, pour it on the ground or down a drain.
OIL FILTER CHANGE
1. Drain the engine oil.
2. Remove the oil filter, and drain the oil into a suitable container. Discard the used oil filter.
AIR CLEANER AND OTHER MAINTENANCE
• Air Cleaner - With normal operating conditions, the maintenance schedule for cleaning and re-oiling the foam pre-filter is every 25 hours and replace­ment of the air cleaner filter every 100 hours. More frequent servicing is required with dusty operating conditions. Refer to the maintenance section of the Engine Ownerʼs Manual for more information.
• Refer to the maintenance section of the Engine Ownerʼs Manual for the maintenance schedule, spark plug servicing, cooling system servicing, and fuel filter replacement.
• Blow out the machine with low pressure air period­ically. In particularly dirty locations, this may be required once a week.
• Output Ranger Selector and Polarity Switches:
Switch contacts should not be greased. To keep contacts clean, rotate the switch through its entire range frequently. Good practice is to turn the han­dle from maximum to minimum setting twice each morning before starting to weld.
3. Clean the filter mounting base, and coat the gasket of the new oil filter with clean engine oil.
4. Screw on the new oil filter by hand, until the gasket contacts the filter mounting base, then use an oil fil­ter socket tool to tighten the filter an additional 1/2 to 7/8 turn.
5. Refill the crankcase with the specified amount of the recommended oil. Reinstall the oil filler cap.
6. Start the engine and check for oil filter leaks.
7. Stop the engine, and check the oil level. If neces­sary, add oil to the upper limit mark on the dipstick.
EAGLE™ 10,000 PLUS
Page 26
D-3
MAINTENANCE
D-3
ENGINE ADJUSTMENTS
OVERSPEED IS HAZARDOUS
WARNING
The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.
------------------------------------------------------------------------
Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.
SLIP RINGS
A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a general overhaul is necessary.If brushes are to be replaced, clean slip rings with a fine emery paper.
CAUTION
Do not attempt to polish slip rings while engine is running.
------------------------------------------------------------------------
WARNING
GASES FROM BATTERY can explode.
• Keep sparks, flame and cigarettes away from battery.
To prevent EXPLOSION when:
• INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new bat­tery last.
• CONNECTING A BATTERY CHARGER - Remove bat­tery from welder by disconnecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.
• USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.
BATTERY ACID CAN BURN EYES AND SKIN.
• Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.
BATTERY
1. When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging cir­cuit. The positive (+) battery cable has a red termi­nal cover.
2. If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.
HARDWARE
Both English and Metric fasteners are used in this welder.
ENGINE MAINTENANCE PARTS
KOHLER C23S, CH680
KOHLER 12 050 01
Oil Filter FRAM PH8172*
Air Filter KOHLER 47 083 03
KOHLER CH730
KOHLER 12 050 01
FRAM PH8172*
KOHLER 47 083 03
Element FRAM CA79
Air Filter KOHLER 24 083 02
KOHLER 24 083 05
Pre-Cleaner
Fuel Filter KOHLER 24 050 13
Spark Plugs CHAMPION RC12YC (Resistor (.030” GAP)
KOHLER 24 050 13
CHAMPION RC12YC
(.030” GAP)
Type)
* Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.
EAGLE™ 10,000 PLUS
Page 27
E-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
E-1
This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP­TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.
Step 3. RECOMMENDED COURSE OF ACTION
This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
EAGLE™ 10,000 PLUS
Page 28
E-2
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
RECOMMENDED
COURSE OF ACTION
E-2
No welder output power or Auxiliary Power.
Engine will not idle down to low speed.
1. Open in miscellaneous leads.
2. Open lead in flashing or field circuit.
3. Faulty rotor.
4. Faulty Potentiometer (R1).
5. Faulty stator Field winding.
6. Faulty Field rectifier (On PCB*).
7. Faulty P.C. Board.
1. Idler switch on High Idle.
2. Insufficient voltage present on idler solenoid terminals. (Voltage should be 12V to 14V DC).
3. External load on welder or auxiliary power.
If all recommended possible areas of misadjustment have been checked and the problem persists, Contact
your local Lincoln Authorized Field Service Facility.
Engine will not go to high idle when attempting to weld.
* Printed Circuit Board (PCB)
4. Faulty wiring in solenoid circuit.
5. Faulty idler solenoid.
6. Faulty P.C. Board.
1. Poor work lead connection to work.
2. No voltage signal from the current sensor.
3. No open circuit voltage on output studs.
4. Faulty P.C. Board.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
EAGLE™ 10,000 PLUS
Page 29
E-3
PROBLEMS
(SYMPTOMS)
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
RECOMMENDED
COURSE OF ACTION
E-3
Engine will not go to high idle when using auxiliary power.
Engine will not crank or is hard to crank.
Engine shuts down.
1. No voltage signal from the current sensor.
2. Auxiliary power load less than 100 to 150 watts.
3. Faulty P.C. Board.
1. Battery will not hold a charge. Faulty Battery.
2. No or insufficient charging current.
3. Loose battery cable connection(s).
1. Out of fuel.
2. Low oil level.
If all recommended possible areas of misadjustment have been checked and the problem persists, Contact
your local Lincoln Authorized Field Service Facility.
Engine does not develop full power.
Engine is hard to start.
1. Fuel filter clogged.
2. Air filter clogged.
1. Spark plugs do not have specified gap.
2. Spark plugs are fouled.
3. Out of fuel.
4. Fuel filter clogged.
5. Electric fuel pump not working. (Electric pump equipped models only.)
6. Mechanical fuel pump not work­ing.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
EAGLE™ 10,000 PLUS
Page 30
F-1
DIAGRAMS
F-1
EAGLE™ 10,000 PLUS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
Page 31
F-2
DIMENSION PRINT
F-2
B
36.24
33.62
29.88
10.27 10.78
7.22
CIRCUIT
BREAKERS
M22195
NOTE: CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES.
CENTER OF GRAVITY WITH OIL
IN ENGINE AND EMPTY FUEL TANK.
10.50
20.80
21.50
24.86
DIMENSION DIAGRAM CODES 11618,11735, 11791, 11798
2.6
42.10
19.50
17.50
41.20
TRUCK/UNDERCARRIAGE MOUNTING HOLES
EAGLE™ 10,000 PLUS
Page 32
F-3
DIMENSION PRINT
F-3
A
M24956
MM
INCH
36.24
920.43
33.62
853.97
29.88
758.95
10.78
273.93
10.27
260.98
7.22
183.39
CIRCUIT
BREAKERS
CENTER OF GRAVITY WI TH OIL
IN ENGINE AND EMPTY FUEL TANK .
15.25
20.80
528.28
21.38
DIMENSION DIAGRAM CODE 12094
542.92
24.86
631.33
2.6
66.55
NOTE: CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES.
387.35
42.10
1069.46
19.50
495.3
17.50
444.5
41.20
1046.48
TRUCK/UNDERCARRIAGE MOUNTI NG HOLES
EAGLE™ 10,000 PLUS
Page 33
NOTES
EAGLE™ 10,000 PLUS
Page 34
WARNING
Spanish
AVISO DE
PRECAUCION
Do not touch electrically live parts or
electrode with skin or wet clothing.
Insulate yourself from work and
ground.
No toque las partes o los electrodos
bajo carga con la piel o ropa moja­da.
Aislese del trabajo y de la tierra.
Keep flammable materials away.
Mantenga el material combustible
fuera del área de trabajo.
Wear eye, ear and body protection.
Protéjase los ojos, los oídos y el
cuerpo.
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact avec des pièces sous tension.
Isolez-vous du travail et de la terre.
Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!
Isolieren Sie sich von den
Elektroden und dem Erdboden!
Não toque partes elétricas e elec-
trodos com a pele ou roupa molha­da.
Isole-se da peça e terra.
Gardez à l’écart de tout matériel
inflammable.
Entfernen Sie brennbarres Material!
Mantenha inflamáveis bem guarda-
dos.
Protégez vos yeux, vos oreilles et
votre corps.
Tragen Sie Augen-, Ohren- und Kör-
perschutz!
Use proteção para a vista, ouvido e
corpo.
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER­STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Page 35
Keep your head out of fumes.Use ventilation or exhaust to
remove fumes from breathing zone.
Turn power off before servicing.
Do not operate with panel open or
guards off.
WARNING
Los humos fuera de la zona de res-
piración.
Mantenga la cabeza fuera de los
humos. Utilice ventilación o aspiración para gases.
Gardez la tête à l’écart des fumées.Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones de travail.
Vermeiden Sie das Einatmen von
Schweibrauch!
Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
Mantenha seu rosto da fumaça.Use ventilação e exhaustão para
remover fumo da zona respiratória.
Desconectar el cable de ali-
mentación de poder de la máquina antes de iniciar cualquier servicio.
Débranchez le courant avant l’entre-
tien.
Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öff­nen; Maschine anhalten!)
Não opere com as tampas removidas.Desligue a corrente antes de fazer
serviço.
Não toque as partes elétricas nuas.
No operar con panel abierto o
guardas quitadas.
N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de protection enlevés.
Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in Betrieb setzen!
Mantenha-se afastado das partes
moventes.
Não opere com os paineis abertos
ou guardas removidas.
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENÇÃO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Page 36
Need Help?
Lincoln Electric “Rapid Response” Service!
Call 1.888.935.3877 to talk to a Service Representative
Hours of Operation: 8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours? Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you no later than the following business day.
• For Service outside the USA: Email globalservice@lincolnelectric.com
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 USA TEL: 1.216.481.8100
For Service in the USA and Canada: Call 1.888.935.3877 For Service outside the USA: Email globalservice@lincolnelectric.com
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com
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