Lincoln Electric CV-400 User Manual

CV-400
CV
DC
3
P
HASE
60
Hz
Rugged, Proven Construction for Wire Welding
The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production work in a variety of industries: transportation, heavy equipment, structural steel, railroad, furniture, appliances and sheet metal fabrication. Simple fixed inductance, time-proven technology and heavy-duty construction will deliver years of reliable performance.
Processes
MIG, Flux-Cored, Gouging
MIG WELDERS
Output
Input
Advantage Lincoln
• Lincoln’s unique fixed inductance design delivers exceptional short-circuit metal transfer characteristics.
• 115V and 42V wire feeder auxiliary power with circuit breaker protection.
• Connect wire feeders via either 14-pin MS-type or terminal strip.
• Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.
TECHNICAL SPECIFICATIONS
Product Product Rated Output Input Current @ H x W x D Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383
(w/meters) 450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174)
K1346-22 (w/meters)
230/460/575/3/60
• Electronic and thermostatic protection from current overload and excessive temperatures. Indicator light lets you know when machine is reset.
• Three year warranty on parts and labor.
• Seven year warranty on the power rectifier.
Dimensions
77/39/31A 80/40/32A
Publication E4.30 11/05
www.lincolnelectric.com
web update 7/08
A CLOSER LOOK
PERFORMANCE
• Provides line voltage compensation for maintaining weld consistency, even with changes of ±10%.
• Full output control potentiometer lets operator accurately regulate power levels.
• Excellent arc stability and weld consistency.
FEATURES
• Quick, simple 14-pin MS-type (amphenol) wire feeder connection.
• Low flat-top case can be placed under a workbench or stacked on top of each other for smaller footprint.
• Remote control of output is possible via 14 pin connector on the control panel or terminal strip connection.
Key Controls
1. Strain Relief for Terminal Strip Connection
2. Analog Amps & Volts Meters
3. Local / Remote Control Switch
4. Input Power On / Off Switch
5. Input Power Pilot Light
6. Output Voltage Control Knob
7. Circuit Breakers
8. Thermal Overload Light
9. Voltmeter Polarity Switch
10. 14 Pin MS Type Connector
1
2
• Thermal trip indicator light.
• “Cold” electrode with a solid state contactor when the trigger is released for added safety.
910
87
6
5
4
3
QUALITY AND RELIABILITY
• Electronic and thermostatic protection from current overload or excessive temperatures.
• Solid state circuitry provides extra long life during repetitive applications.
• Three-year warranty on parts and labor.
• Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.
SYSTEM SELECTION
Ready-Pak®Packages Take the hassle out of ordering. Order a Ready-Pak pre-assembled welding package.
CV-400 / LF-74 Ready-Pak Package
Order K2496-1
• CV-400 Power Source (K1346-13)
• LF-74 Bench Model, Heavy Duty (Heavy Duty Wire Reel Stand)
• .045” Drive Rolls for Solid Wire
• Heavy Duty Wire Reel Stand
• Control Cable – 10 ft. (3.0m)
• Weld Power Cable – 10 ft. (3.0m)
• Work Clamp
• Magnum 400 MIG Gun with 15 ft. cable (4.5m)
• Harris Flowmeter Regulator and Gas Hose
CV-400 / LF-72 Ready-Pak Package
Order K2439-1
• CV-400 Power Source (K1346-13)
• LF-72 Bench Model, Heavy Duty (Heavy Duty Wire Reel Stand)
• .035"-.045” Drive Rolls for Solid Wire
• Heavy Duty Wire Reel Stand
• Control Cable – 10 ft. (3.0m)
• Weld Power Cable – 10 ft. (3.0m)
• Work Clamp
• Magnum 400 MIG Gun with 15 ft. cable (4.5m)
• Harris Flowmeter Regulator and Gas Hose
Shown: CV-400 / LF-72 Ready-PakTMPackage
[2]
CV-400
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A CLOSER LOOK
Typical MIG Welding Systems
CV-400 / LN-742 Wire Feeder
Best for applications where more process control is required – for arc starting, welding and crater control!
• CV-400 Power Source K1346-13
• LN-742 (Two Roll) Wire Feeder K617-1
• Control Cable – 10 ft. (3.0m) K1819-10
• .045" (1.2mm) Drive Roll
& Guide Tube Kit KP653-052S
• Universal Stand K1524-1
• Swivel Platform K1557-1
• Magnum 400 Gun & Cable Assembly K2286-1 and Connector Kit
• 600 Amp Weld Cable K1842-10
(1)
(2)
• Work Clamp K910-2
• Harris Flowmeter Regulator and Gas Hose K586-1
• Undercarriage (twin cylinder) K841
CV-400 / LN-10 Wire Feeder
Where premium welding performance and control is demanded – this system delivers!
• CV-400 Power Source K1346-13
• LN-10 Wire Feeder K1559-3
• .045" (1.2mm) Drive Roll & Guide Tube Kit K1505-045S
• Swivel Platform K1557-1
• Magnum 400 Gun & Cable Assembly K471-21 and Connector Kit
• 600 Amp Weld Cable K1842-10
(1)
(2)
• Work Clamp K910-2
• Harris Flowmeter Regulator and Gas Hose K586-1
• Undercarriage (twin cylinder) K841
CV-400 / DH-10 Wire Feeder
For maximum welding flexibility – select the DH-10 dual feeder. Weld with two different types and sizes of wire – with two different welding procedures!
• CV-400 Power Source K1346-13
• DH-10 Wire Feeder K1499-3
• .045" (1.2mm) Drive Roll & Guide Tube Kit KP1505-045S
• Magnum 400 Gun & Cable Assembly K471-21 and Connector Kit
• 600 Amp Weld Cable K1842-10
(2)
(1)(2)
(2)
• Work Clamp K910-2
• Harris Flowmeter Regulator and Gas Hose K586-1
• Undercarriage (twin cylinder) K841
(1)
Fully assembled, gun connector included.
(2)
Two required.
RECOMMENDED OPTIONS
GENERAL OPTIONS
Remote Output Control
Consists of a control box with choice of two cable lengths. Permits remote adjustment of output. 6-pin connection.
Order K857 for 25 ft. (7.6m). Order K857-1 for 100 ft. (30m).
Remote Control Adapter
Y connection adapter for connect­ing K857 Remote Output Control (6 pin plug connection) and wire feeder input cable (14-pin plug connection) to power source 14-pin receptacle.
Order K864
Undercarriage
Platform undercarriage with mountings for two gas cylinders at rear of welder.
Order K841
Jumper Plug Kit
Required to close the contactor in the power source when the power source is used with a remote output contactor such as the contactor in the K449 LN-25, or K1870-1 LN-15 wire feeder.
Order K484
[3]
CV-400
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CV-400 ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
CV-400 with meters 230/460/3/60 K1346-13 CV-400 with meters 230/460/575/3/60 K1346-22
Ready-Pak®Package
CV-400/LF-72 K2439-1 CV-400/LF-74 K2496-1
Recommended General Options
Remote Output Control, 25 ft. (7.6m) K857
100 ft. (30m) K857-1 Remote Control Adapter K864 Undercarriage K841 Jumper Plug Kit K484
Recommended Wire Feeder Options
LF-72, LF-74 See publication E8.11 LN-742 See publication E8.20 LN-8 See publication E8.30 LN-9 See publication E8.50 LN-9 GMA See publication E8.50 LN-10 See publication E8.200 DH-10 See publication E8.200 LN-15 See publication E8.60 LN-25 See publication E8.100 Cobramatic NA-3 See publication E9.10 NA-5 See publication E9.30 NA-5R See publication E9.45
®
See publication E8.300
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
THE LINCOLN ELE CT RI C CO MPAN Y
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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