Lincoln Electric 2HBG User Manual

Page 1
Premium Pipe Welding Consumables
Page 2
About The Lincoln
Electric Company
Lincoln Electric is the world’s premier
manufacturer of welding equipment and
consumables. No company on earth is
more focused on the ever-changing
professional. Our business is all about
helping companies make their welding
operations more effective, more
efficient, more profitable.
Lincoln is truly your “One Source” when
it comes to welding. We’re a company
that continually rededicates itself to the
equally important goals of exceptional
quality, and exceptional service. Our
field support team –– with hundreds of
field sales engineers and thousands of
knowledgeable and responsive Lincoln
distributors in countries all over the
world –– is the
largest in the industry.
Innovative thinking. A quality and
service-first attitude. Fresh
approaches to design, manufacturing,
and packaging. Worldwide strength.
That’s Lincoln Electric.
Pipeliner®– The Clear Choice For
Pipe Welding
Pipeliner is the world’s premier group of pipe welding consumables.
Pipeliner is Lincoln Electric’s family of premium Stick (SMAW), MIG (GMAW), Flux-Cored (FCAW) and Submerged Arc (SAW) consumables developed specifically to meet the rigorous demands of the global pipe welding industry. They are the most thoroughly tested pipe welding consumables on the market today.
Consistent performance
Performance consistency tops the list of what contractors want from pipe consumables – and Pipeliner delivers. Lincoln Electric’s Pipeliner manufacturing operations throughout the world are tightly controlled, and routinely pass quality-assurance audits by agencies and pipe welding professionals. This extraordinary emphasis on the integrity of Pipeliner’s manufacturing processes results in consumables with unmatched performance characteris­tics and consistency.
All Pipeliner products are lot-controlled and lot-tested, with actual certified test results.
Packaging to meet the pipe industry’s needs
The world’s best pipe electrodes deserve to be protected accordingly. So, Pipeliner electrodes are packaged in hermetically-sealed, moisture-resistant containers that ensure consistent performance — even when stored in the harshest environments.
Global support
Pipe contractors need to mobilize and deploy resources quickly and efficiently — no matter to what corner of the world the next job calls them. That’s why Lincoln Electric’s global network of manufacturing and distribution facilities is such an important part of the Pipeliner story. Wherever your project, Lincoln is there with the products and support you need.
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Complete pipe solutions from the name you trust.
By partnering with a single, comprehensive welding resource, pipe contractors find that they can improve efficiencies and maintain strong accountability.
For many of the world’s most successful pipe contractors, Lincoln Electric has become that single-source welding partner. Why? Because Lincoln offers an exceptional array of well­designed and well-built pipe welding products, as well as the deepest pool of welding expertise and experience on earth.
Behind those products and that expertise is Lincoln’s unique total process engineering approach to welding. It means that every Pipeliner consumable has been designed to work in harmony with all other Lincoln Electric pipe welding products — every Lincoln Electric wire feeder, power source, gun and cable assembly and accessory has been engineered with an eye on efficient, synergistic, system-wide performance.
That translates to less downtime, improved production rates, and higher profit potential on every pipe project.
Contents Page
Product Introduction . . . . . 2-3
Electrode Selection
Guide . . . . . . . . . . . . . . . . . 4-7
Stick (SMAW)
Electrodes . . . . . . . . . . . . 8-13
MIG (GMAW)
Electrodes . . . . . . . . . . . . . . 14
Flux-Cored (FCAW)
Electrodes . . . . . . . . . . . .15 -18
Submerged Arc (SAW)
Electrode/Flux . . . . . . . . . . .19
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Pipe Grades
60˚
3/64-1/16 in.
(1.0-1.6 mm)
1/16-5/64 in.
(1.6-2.0 mm)
1/16 in.
(1.6 mm)
1/3 T
2/3 T
1/16-5/64 in.
(1.6-2.0 mm)
10˚
30˚
T
The primary pipe grades are classified in accordance with the API 5L:2000 specification. This specification establishes requirements for two product specification levels – PSL 1 and PSL 2. PSL 1 includes mandatory requirements for
PSL1
Yield Strength Tensile Strength
Minimum Minimum
Grade psi MPa psi MPa
A25 25,000 (172) 45,000 (310)
A 30,000 (207) 48,000 (331)
B 35,000 (241) 60,000 (414) X42 42,000 (290) 60,000 (414) X46 46,000 (317) 63,000 (434) X52 52,000 (359) 66,000 (455) X56 56,000 (386) 71,000 (490) X60 60,000 (414) 75,000 (517) X65 65,000 (448) 77,000 (531) X70 70,000 (483) 82,000 (565)
PSL2
chemistry, ductility, minimum yield strength and minimum tensile strength. PSL 2 adds mandatory requirements for maximum yield strength, maximum tensile strength and Charpy impacts.
Ultimate
Yield Strength Yield Strength Tensile Strength Tensile Strength
Minimum Maximum Minimum Maximum
Grade psi MPa psi MPa psi MPa psi MPa
B 35,000 (241) 65,000 (448) 60,000 (414) 110,000 (758) X42 42,000 (290) 72,000 (496) 60,000 (414) 110,000 (758) X46 46,000 (317) 76,000 (524) 63,000 (434) 110,000 (758) X52 52,000 (359) 77,000 (531) 66,000 (455) 110,000 (758) X56 56,000 (386) 79,000 (544) 71,000 (490) 110,000 (758) X60 60,000 (414) 82,000 (565) 75,000 (517) 110,000 (758) X65 65,000 (448) 87,000 (600) 77,000 (531) 110,000 (758) X70 70,000 (483) 90,000 (621) 82,000 (565) 110,000 (758) X80 80,000 (552) 100,000 (690) 90,000 (621) 120,000 (827)
Joint Design
A customary joint preparation is commonly called an "API" fitup. While this is not actually an API 1104 requirement, the figures shown in the specification are drawn to have a 60 degree included angle with a 1/16" (1.6 mm) land and 1/16" (1.6 mm) gap.
Recommended joint preparation
Ultimate Ultimate
As an alternative, for thicker wall pipe (>3/4", >20 mm), a compound bevel can be used. The amount of material required to fill a compound bevel joint is less than a 60 degree included angle preparation, so productivity may be increased.
Wall thickness <3/4 in. (<20mm) Wall thickness >3/4 in. (>20mm)
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Pipeliner
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Product Selection
The table below can be used as a product selection
uide for each pipe grade. This table is for guidance
g
only and should be referenced against the appropriate
onstruction standard for each contract.
c
API 5L Pipe Grades
Products AWS Class A B X42 X46 X52 X56 X60 X65 X70 X80 X90 X100
Cellulosic All Position Stick (SMAW) Electrodes
Pipeliner 6P+ E6010
Pipeliner 8P+ E8010-P1
Low Hydrogen Stick (SMAW) Electrodes
Pipeliner 16P E7016 H4
Pipeliner 18P E8018-G H4
MIG (GMAW) Electrodes
Pipeliner 70S-G ER70S-G
Innershield®Self-Shielded Flux-Cored (FCAW-S) Electrodes
Pipeliner NR-207+ E71T8-K6
Pipeliner NR-207XP E71T8-K6
Outershield®Gas-Shielded Flux-Cored (FCAW-G) Electrodes
Pipeliner G70M E71T-1MJH8
E71T-9MJH8
Pipeliner Autoweld G70M E71T-1MJH8
E71T-9MJH8
Product Selection
Root Pass Welding Only
Pipeliner
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CONSUMABLE SELECTION GUIDE
Electrode AWS Recommended General Page
Name Class Polarity Description No.
Cellulosic All Position Stick (SMAW) Electrodes
Pipeliner 6P+ E6010 DC+ Pipeliner 6P+ is an all-position cellulosic pipe electrode 8
designed especially for vertical down root pass welding.
his electrode is based on a long-time favorite among
T cross-country pipeline welders.
Pipeliner 8P+ E8010-P1 DC+ Here’s an electrode that makes short work of even the most 9
challenging high silicon pipe applications! Pipeliner 8P+ is an outstanding choice for API 5L-X56 through X70 grade pipe. This electrode features high stacking efficiency – formulated to carry and deposit weld metal in difficult vertical down out-of-position applications.
Low Hydrogen Stick (SMAW) Electrodes
Pipeliner 16P E7016 H4 DC+ We designed this quality electrode for optimum performance 10
AC for vertical up welding of pipe up to API 5L-X65 – especially
where a low hydrogen deposit is desired. Obtain Charpy V-Notch impact values down to temperatures of -20°F (-29°C).
Pipeliner 18P E8018-G H4 DC+ A real workhorse for vertical up welding jobs up to X80 pipe! 11
AC Lincoln 18P offers low temperature impact properties down to
-50°F (-46°C).
Pipeliner
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CONSUMABLE SELECTION GUIDE
Electrode AWS Recommended General Page
Name Class Polarity/ Description No.
MIG (GMAW) Electrodes
Pipeliner 70S-G ER70S-G Pipeliner 70S-G MIG (GMAW) wire electrode is especially 14
Innershield®Self-Shielded Flux-Cored (FCAW-S) Electrodes
Pipeliner NR-207+ E71T8-K6 DC- Optimum performance on vertical down hot, fill and cap 15
Pipeliner NR-207XP E71T8-K6 DC- For consistently high impact values, choose 207XP. Optimum 16
Shielding Gas
intended and packaged for the needs of semiautomatic and automatic root pass pipe welding. Delivering low hydrogen
deposits, 70S-G exhibits an extremely fluid puddle for outstanding wash-in at the weld toes and uniform bead shape. Well-suited for use on API 5L-X56 through X70 pipe.
passes on standard cross-country pipelines and arctic grade pipe. Excellent crack resistance, CTOD, and Charpy
V-Notch properties. Recommended for API Pipe Grades X42 through X70.
performance on vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe. Recommended for
API Pipe Grades X42 through X70.
Outershield®Gas-Shielded Flux-Cored (FCAW-G) Electrodes
Pipeliner G70M E71T-1MJH8 DC+ Pipeliner G70M is designed to deliver outstanding weld 17
& E71T-9MJH8 75-80% Ar properties for semi-automatic applications. Robust impacts
/balance CO
Pipeliner Autoweld E71-T-1MJH8 DC+ Pipeliner Autoweld G70M is specifically designed for use 18 G70M & E71T-9MJH8 75-80% Ar with the Autoweld pipe welding system to deliver outstanding
/balance CO
mean consistently high CVN values.
2
weld properties.
2
Pipeliner
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PIPELINER 6P+ AWS: E6010 Cellulosic All-Position Stick (SMAW) Electrode
3G
3
G
5
G
5G
1G
2F
2G
4
G
Pipeliner 6P+ is an all-position cellulosic pipe electrode designed especially for vertical down root
• Manufactured under a quality system certified to ISO 9001 requirements.
pass welding. This electrode is based
n a long-time favorite among cross-
o country pipeline welders.
• Manufactured to actual lot control. Actual certificates of conformance are available upon request.
ADVANTAGE LINCOLN
• All-position; particularly good for vertical and overhead.
TYPICAL APPLICATIONS
• Designed especially for all-position vertical down root pass welding.
• Light slag with little slag interference for easy arc control. Easy slag removal, smooth bead.
• Deep penetration with maximum dilution.
• Capable of x-ray quality welds, even out-of-position.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
Required 48,000 (330) 60,000 (410) 22 20 (27)
AWS E6010 (as-welded) min. min. min. min.
Typical Results
As-welded 57,000 - 76,000 72,900 - 86,200
1)
Stress-relieved 1 hr @ 1150°F (612°C) (352 - 579) (462 - 538) (61 - 72)
(1)
Data provided for information only – not part of AWS classification.
(
51,000 - 64,000 67,000 - 78,000
- As Required per AWS A5.1-91
psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC)
(393 - 524) (503 - 594) (51 - 85)
24 - 33
30 - 34
WELDING POSITIONS
CONFORMANCE
AWS A5.1: E6010 ASME SFA-5.1: E6010 CSA W48.01: E41010 EN499: E 42 3 C 25
Charpy V-Notch
38 - 63
45 - 53
NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.1 (DC+ only) is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
DIAMETERS / PACKAGING
Diameter 10 Lb. (4.5 kg) in. (mm) Easy Open Cans
[ 60 lb. (27.2 kg) Master ]
1/8 (3.2) ED030845 ED030848 5/32 (4.0) ED030846 ED030849 3/16 (4.8) ED030847 ED030850
Manufactured in metric diameters, U.S. Customary sizes are approximate.
DEPOSIT COMPOSITION
%C %Mn %Si %S %P
Requirements
AWS E6010 Not Specified
Typical Results .10-.20 .40-.65 .11-.30 .009-.020 .005-.025
- As Required per AWS A5.1-91
50 Lb. (22.7 kg)
Easy Open Cans
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity
DC+ 65 - 130 90 - 175 140 - 225
NOTE: This AWS electrode classification is not required to deposit weld metal that is low in diffusible hydrogen. Therefore, these electrodes should not be used in applications where the hydrogen content of the weld metal is required to be controlled.
8
1/8” 5/32” 3/16”
(3.2mm) (4.0mm) (4.8mm)
Pipeliner
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PIPELINER 8P+ AWS: E8010-P1 Cellulosic All Position Stick (SMAW) Electrode
3G
3
G
5G
5G
1G
2F
2
G
4G
Excellent Resistance to Porosity –
Here’s an electrode that makes short work of even the most challenging high silicon pipe
pplications! Pipeliner 8P+ is an
a
outstanding choice for API 5L-X56 through X70 grade pipe. This elec­trode features high stacking efficiency – formulated to carry and deposit weld metal in difficult vertical down out-of­position applications.
ADVANTAGE LINCOLN
• Manufactured to metric electrode diameters – use anywhere in the world.
• Fill and Cap Consistency – Approved manufacturing sites deliver industry­leading consistency in composition and arc action.
• Repeated x-ray testing shows out­standing results.
• High Stacking Efficiency – Formulated to carry and deposit weld metal in difficult vertical down out-of-position applications. Fill joints in fewer passes.
• Exceptional mechanical properties – Consistent best-in-class perfor­mance.
• Manufactured to actual lot control. Actual certificates of conformance are available upon request.
TYPICAL APPLICATIONS
• Typical applications include high­yield pipe steels.
WELDING POSITIONS
CONFORMANCE
AWS A5.5: E8010-P1 ASME SFA-5.5: E8010-P1 ABS: E8010-P1 CSA W48-01: E55010-P1 EN499: E 46 4 1Ni C 25
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft.-lbs. (Joules)
psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC) @ -50°F (-46°C)
Required
AWS E8010-P1 67,000 (460) 80,000 (550) 19 20 (27) Not .
min. min. min. min. Required
Typical Results
As-welded 67,000-81,000 80,000-98,000 19-27 46-73 34-62 .
(460-559) (550-676) (62-99) (46-84) .
DIAMETERS / PACKAGING
4.5 kg (10 Lb.) Diameter Easy Open Cans mm (in.) [ 27.2 kg (60 lb.) Master ]
3.2 (1/8) ED030829 ED030826
4.0 (5/32) ED030830 ED030827
5.0 (3/16) ED030831 ED030828
Manufactured in metric diameters, U.S. Customary sizes are approximate.
- As Required per AWS A5.5-96
22.7 kg (50 Lb.)
Easy Open Cans
Charpy V-Notch
TYPICAL OPERATING PROCEDURES
Polarity
DC+ 75 - 130 100 - 185 140 - 225
3.2mm 4.0mm 5.0mm (1/8") (5/32") (3/16")
NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.5 (DC+ only) is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
Current (Amps)
DEPOSIT COMPOSITION
Requirements
AWS E8010-P1 max. max. max. max. max. max. max. max. max.
Typical Results .15 -.19 .60 -.85 .15 -.32 .67 -.85 .01 -.04 .15 -.30 < .01 .005 -.010 .008 -.015
- As Required per AWS A5.5-96
%C %Mn %Si %Ni %Cr %Mo %V %S %P
.20
1.20 .60 1.00 0.30 .50 0.10 0.03 0.03
9
NOTE: This AWS electrode classification is not required to deposit weld metal that is low in diffusible hydrogen. Therefore, these electrodes should not be used in applications where the hydrogen content of the weld metal is required to be controlled.
Pipeliner
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PIPELINER 16P AWS: E7016 H4 Low Hydrogen Stick (SMAW) Electrode
2F
2G
3G
1G
4G
5G
We designed this quality electrode for optimum performance for verti­cal up welding of pipe up to API 5L-
• Manufactured under a quality system certified to ISO 9001 requirements.
X65 – especially where a low hydro-
en deposit is desired. Obtain
g
Charpy V-Notch impact values down to temperatures of -20°F (-29°C).
ADVANTAGE LINCOLN
• Excellent low temperature impact properties.
• Square burnoff makes welding easier, especially in critical pipe welding applications.
• Manufactured to actual lot control. Actual certificates of conformance
re available upon request.
a
TYPICAL APPLICATIONS
• Primarily designed for vertical up root and fill pass welding of high strength pipe up to and including API 5L-X65.
• Open gap root pass welding with
2.5mm (3/32”) and 3.2mm (1/8”) diameters using DC± polarity.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC)
Required 58,000 (400) 70,000 (480) 22 20 (27)
AWS E7016 H4 min. min. min. min.
- As Required per AWS A5.1-91
Charpy V-Notch
WELDING POSITIONS
CONFORMANCE
AWS A5.1: E7016 H4 ASME SFA-5.1: E7016 H4
NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.1 (DC+ only) is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
Typical Results 65,000 - 82,000 80,000 - 93,000 As-welded (448 - 566) (550 - 641) (54 - 122)
DIAMETERS / PACKAGING
Diameter 22.7 kg (50 lb.) mm (in.) Easy Open Cans
2.5 (3/32) ED030916
3.2 (1/8) ED030917
4.0 (5/32) ED030918
Manufactured in metric diameters, U.S. Customary sizes are approximate.
DEPOSIT COMPOSITION
%C %Mn %Si %S %P %Cr %Mo %Ni %V
Requirements Not 1.60 .75 Not Not .20 .30 .30 .08
AWS E7016 H4 Specified max. max. Specified Specified max. max. max. max.
- As Required per AWS A5.1-91
TYPICAL OPERATING PROCEDURES
Polarity
DC+ 55 - 80 75 - 120 120 - 160
AC 60 - 80 80 - 120 120 - 160
25 - 32
Current (Amps)
2.5mm 3.2mm 4.0mm (3/32") (1/8") (5/32")
40 - 90
DIFFUSIBLE HYDROGEN
As Required per AWS A5.1-91
(mL/100g
weld deposit)
Requirements
AWS E7016 H4 4
Typical Results 2 - 4
Typical Results .05-.08 1.0-1.5 .40-.60 .010-.020 .008-.015 .02-.05 .01-.03 .01-.05 .01-.03
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PIPELINER 18P AWS: E8018-G H4 Low Hydrogen Stick (SMAW) Electrode
5G
1G
2G
3G
4
G
2
F
A real workhorse for vertical up welding jobs up to X80 pipe!
Lincoln 18P offers low temperature
• Manufactured to actual lot control. Actual certificates of conformance are available upon request.
WELDING POSITIONS
impact properties down to -50°F
-46°C).
(
ADVANTAGE LINCOLN
• Low temperature impact properties down to -50°F (-46˚C).
• Square burnoff makes welding easier, especially in critical pipe welding applications.
TYPICAL APPLICATIONS
• Primarily designed for vertical up fill and cap pass welding of high strength pipe up to and including API 5L-X80.
CONFORMANCE
AWS A5.5: E8018-G H4 ASME SFA-5.5: E8018-G H4
• Manufactured under a quality system certified to ISO 9001 requirements.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC) @-50°F (-46°C)
Required 67,000 (460) 80,000 (550) 19 Not Not
AWS E8018-G H4R min. min. min. Required Required .
Typical Results
As-welded 88,000 - 94,000 99,000 - 105,000
(607 - 648) (683 - 724) (100 - 112) (77 - 80) .
- As Required per AWS A5.5-96
28
Charpy V-Notch
74 - 83 57 - 59 .
NOTE: Pipeliner elec­trodes are manufactured under lot control. A Certificate of Test show­ing actual deposit chem­istry and mechanical properties per AWS A5.5 (DC+ only) is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
DIAMETERS / PACKAGING
TYPICAL OPERATING PROCEDURES
Diameter 22.7 kg (50 lb.) mm (in.) Easy Open Cans
3.2 (1/8) ED030919
4.0 (5/32) ED030920
Manufactured in metric diameters, U.S. Customary sizes are approximate.
DEPOSIT COMPOSITION
%C %Mn
Requirements Not 1.00 .80 Not Not .30 .20 .50 .10 .20
AWS E8018-G H4 Specified min. min. Specified Specified min. min. min. min. min.
Typical Results .04-.08 1.30-1.60 .30-.60 .005-.020 .005-.020 .03-.07 .30-.45 .70-.95 .005-.015 .03-.08
(1)
Weld deposit must meet the minimum requirement of at least one of the elements listed.
- As Required per AWS A5.5-96
Polarity
DC+ 90 - 140 130 - 170
AC 100 - 140 140 - 180
NOTE: Preferred polarity is listed first.
(1)
%Si
(1)
Current (Amps)
3.2mm 4.0mm (1/8”) (5/32”)
%S %P %Cr
DIFFUSIBLE HYDROGEN
- As Required per AWS A5.5-96
(mL/100g
weld deposit)
Requirements
AWS E7016 H4 4
Test Results 1 - 3
(1)
%Mo
(1)
%Ni
(1)
%V
(1)
%Cu
(1)
Pipeliner
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PIPELINER 70S-G AWS: ER70S-G All Position MIG (GMAW) Wire Electrode
1G
2F
2G
3G
5
G
4G
Pipeliner 70S-G MIG wire electrode is especially intended and pack­aged for the needs of semiauto­matic and automatic root pass pipe
elding. Delivering low hydrogen
w
deposits, 70S-G exhibits an extremely fluid puddle for outstanding wash-in at the weld toes and uniform bead shape. Well-suited for use on API 5L-X56 through X70 pipe.
ADVANTAGE LINCOLN
• Clean weld deposit.
• Uniform bead shape.
•Fluid puddle provides good wash-in at the weld toes.
• Manufactured to actual lot control and testing. Actual certificates of conformance are available upon request.
• Foil bag packaging guards against moisture.
• Manufactured under a quality sys­tem certified to ISO 9001 require­ments.
TYPICAL APPLICATIONS
• Primarily intended for all-position root pass welding on pipe steels such as API 5L, 5L-X56 through 5L-X70
• Capable of consistent x-ray quality welds.
• Typical applications include high­yield pipe steels.
WELDING POSITIONS
CONFORMANCE
AWS A5.18-2001: ER70S-G ASME SFA-5.18: ER70S-G
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
Required 58,000 (400) 70,000 (480) 22 Not
AWS ER70S-G min. min. min. Required As welded with CO
Typical Results
As welded with CO
2
2
DIAMETERS / PACKAGING
- As Required per AWS A5.18:2001
psi (MPa) psi (MPa) (%) @ 0ºF (-18ºC)
63,700 76,200 30 70 (95)
(439) (525)
TYPICAL OPERATING PROCEDURES
Diameter 10 Lb. (4.5 kg) 30 Lb. (13.6 kg) in. (mm) Plastic Spool Plastic Spool
in Foil Bag in Foil Bag
.045 (1.1) ED030904 ED030905
ELECTRODE COMPOSITION
%C %Mn %Si %S %P %Cu
Requirements
AWS A5.18
Typical Results .06-.15 .90-1.40 .45-.75 .035 max. .025 max. .50 max. Typical Range
-As Required per AWS A5.18:2001
Not Specified
Parameters .045 in. (1.1 mm)
Polarity DC+ CTWD Wire Weight – lbs/in (g/m) NA Wire Feed Speed – in/min (m/min) 125-500 (3.2-12.7) Arc Voltage (volts) 19-30 Approx. Current (amps) 145-340 Melt-off Rate – lbs/hr (kg/hr) 3.4-13.2 (1.5-6.0) Deposition Rate – lbs/hr (kg/hr) NA
(1)
CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
Charpy V-Notch
(1)
– in (mm) 1/2-3/4 (12-19)
NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.18 is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
Diameter
Pipeliner
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PIPELINER NR-207+ AWS: E71T8-K6 Self-Shielded Flux-Cored (FCAW-S) Wire Electrode
1G
2F
4G
2G
5G
3G
Optimum performance on vertical down hot, fill and cap passes on
tandard cross-country pipelines
s and arctic grade pipe. Excellent
crack resistance, CTOD, and Charpy V-Notch properties. Recommended for
characteristics and superior feedability.
Manufactured to actual lot control.
• Actual certificates of conformance are available upon request.
WELDING POSITIONS
API Pipe Grades X42 through X70.
TYPICAL APPLICATIONS
ADVANTAGE LINCOLN
• Produces quality welds in moderate wind conditions with no tenting.
• Our quality driven manufacturing system – certified to ISO 9001 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc
MECHANICAL PROPERTIES
Yield Strength Tensile Strength
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B
Requirements 58,000 (400) 70,000 - 90,000 20 20 (27) Not . Not
AWS E71T-K6 min. (483 - 620) min. min. Required Required
Typical Results 58,000 - 64,000 75,000 - 80,000 20 - 33 103 - 116 109
(400 - 441) (517 - 551) (176 - 230) (147) ..
(1)
The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weld­ment geometry, the metallurgical structure of the weld deposit and other factors.
• Standard cross country pipelines.
• Arctic grade pipe.
• Use these wires instead of stick for improved productivity on pipeline projects.
- As Required per AWS A5.29-98
(1)
Elongation
(1)
Charpy V-Notch
ft•lbf (Joules) Hardness
CONFORMANCE
AWS A5.29-98: E71T8-K6 ASME SFA-5.29: E71T8-K6
.
84 - 90
NOTE: Pipeliner elec­trodes are manufactured under lot control. A Certificate of Test show­ing actual deposit chem­istry and mechanical properties per AWS A5.29 is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
DIAMETERS / PACKAGING
Diameter 14 Lb. (6.3 kg) Coil in. (mm) [ 56 Lb. (25.4 kg)
Master Sealed Pail ]
5/64 (2.0) ED030924
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %Ni %Cr %Mo %V
Requirements
AWS E71T8-K6
Typical Results .06 1.21 .007 <.003 .25 .96 .82 .03 .02 <.01
.15 .50- .03 .03 .80 1.80 .40- .20 .15 .05
max. 1.50 max. max. max. max. 1.00 max. max. max.
TYPICAL OPERATING PROCEDURES
Parameters 5/64 in. (2.0 mm)
Polarity DC-
(1)
CTWD
– in (mm) 3/4 (19) Wire Weight – lbs/in (g/m) 1.04/1000 (18.57) Wire Feed Speed – in/min (m/min) 70-130 (1.7-3.3) Arc Voltage (volts) 18-21 Approx. Current (amps) 210-305 Melt-off Rate – lbs/hr (kg/hr) 4.3-8.1 (2.0-3.7) Deposition Rate – lbs/hr (kg/hr) 3.6-6.7 (1.6-3.0)
- As Required per AWS A5.29-98
13
Diameter
(1)
CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
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Pipeliner
Page 14
PIPELINER NR-207XP AWS: E71T8-K6 Self-Shielded Flux-Cored (FCAW-S) Wire Electrode
1
G
2F
4G
2G
5G
3G
04020 60 80 100 120 140 160 180 200 220 240
0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
CVN (ft-lbs)
% of Total Samples
Figure 1 – CVN Distribution
E6010 Root Pass on Simulated Pipe Joint
@ -4˚F (-20˚C)
For consistently high impact values, choose 207XP. Optimum perfor-
mance on vertical down, hot, fill and cap passes on standard cross-country
ipelines and arctic grade pipe.
p Recommended for API Pipe Grades X42 through X70.
ADVANTAGE LINCOLN
• Consistently high CVN properties,
• Our quality driven manufacturing system – certified to ISO 9001 – and our exceptionally high grade raw materials mean every coil of
nnershield delivers great arc
I characteristics and superior feedability.
• Manufactured to actual lot control. Actual certificates of conformance are available upon request.
WELDING POSITIONS
even down to -40˚F (-40˚C).
• Virtually eliminates CVN values below 42 ft•lbf (56 joules).
• Self-shielded, flux-cored. No need for external gas or flux.
• Produces quality welds in moderate wind conditions with no tenting.
TYPICAL APPLICATIONS
• Suggested for use on applications demanding consistently high tough­ness.
• Standard cross country pipelines.
CONFORMANCE
AWS A5.29-98: E71T8-K6 ASME SFA-5.29: E71T8-K6
• Arctic grade pipe.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B
Requirements 58,000 (400) 70,000 - 90,000 20 20 (27) Not . Not
AWS E71T8-K6 min. (483 - 620) min. min. Required . Required
Typical Results 63,000 79,000 30 173 - 251 147 . NA
(434) (545) (234 - 340) (199) ..
(1)
The strength and elongation properties reported were obtained from a .505" tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weld­ment geometry, the metallurgical structure of the weld deposit and other factors.
(2)
Standard testing completed to AWS test plate specifications.
Figure 1 below shows results on a simulated pipe joint.
- As Required per AWS A5.29-98 (Standard AWS Test Plate)
(1)
Elongation
(1)
Charpy V-Notch
ft•lbf (Joules)
(2)
Hardness
NOTE: Pipeliner elec­trodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.29 is avail­able on request from the factory for every lot of electrode. (Fax 216-383-8386).
DIAMETERS / PACKAGING
Diameter 14 Lb. (6.3 kg) Coil in. (mm) [ 56 Lb. (25.4 kg)
Master Sealed Pail ]
5/64 (2.0) ED030925
Typical Operating Procedures – See page 15.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %Ni %Cr %Mo %V
Requirements
AWS E71T8-K6
Typical Results .055 .98 .009 <.003 .07 .80 .61 .04 .03 <.003
.15 .50- .03 .03 .80 1.80 .40- .20 .15 .05
max. 1.50 max. max. max. max. 1.00 max. max. max.
- As Required per AWS A5.29
14
42 ft•lbf (56 joules)
NR-207XP virtually eliminates CVN values below 42 ft•lbf (56 joules).
Pipeliner
www.lincolnelectric.com
Page 15
1G
2F
2G
3G
4G
5
G
PIPELINER G70M AWS E71T-1MJH8 & E71T-9MJH8 Gas-Shielded Flux-Cored (FCAW-G) Wire Electrode
Pipeliner G70M is designed to deliver outstanding weld properties for semi-automatic applications.
• Manufactured under a quality system certified to ISO 9001 requirements.
Robust impacts mean consistently
igh CVN values.
h
ADVANTAGE LINCOLN
• Manufactured to actual lot control.
ctual certificates of conformance
A are available upon request.
• Impacts are typically in the 60 ft•lbf @ -20°F (-29°C), as-welded.
• Smooth, spray type arc transfer and low spatter level.
• Slag system provides for puddle
TYPICAL APPLICATIONS
• All position single and multiple pass wire designed to join pipe up to X70.
support, good wetting and bead shape in all positions.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
Required 58,000 (400) 70,000 (480) 22 20 (27)
AWS E71T-1MJH8 min. min. min. min. & E71T-9MJH8
Typical Results
75% Ar / 25% CO
2
- As Required per AWS A5.20-95
psi (MPa) psi (MPa) (%) @ -40ºF (-40ºC)
80,000 89,000 26 78 (106)
(550) (612)
WELDING POSITIONS
SHIELDING GAS
75-80% Ar / Balance CO Flow Rate 40-50 CFH (19-24 l/min.)
2
CONFORMANCE
AWS A5.20-95: E71T-1MJH8
E71T-9MJH8
ASME SFA-5.20: E71T-1MJH8
E71T-9MJH8
NOTE: Pipeliner elec­trodes are manufactured
Charpy V-Notch
under lot control. A Certificate of Test show­ing actual deposit chem­istry and mechanical properties per AWS A5.20 is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
DIAMETERS / PACKAGING
Diameter 10 Lb. (4.5 kg) 25 Lb. (11 kg) in. (mm) Plastic Spool Plastic Spool
Foil Bag Foil Bag
.045 (1.1) ED030926 ED030927
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Ni
Requirements
AWS E71T-1MJH8 .18 1.75 .03 .03 .90 .50 AWS E71T-9MJH8 max. max. max. max. max. max.
Typical Results
75% Ar / 25% CO2.05 1.60 .013 .011 .45 .36
-As Required per AWS A5.20-95
15
TYPICAL OPERATING PROCEDURES
Parameters .045 in. (1.1mm)
Polarity DC+
(1)
CTWD
– in. (mm) 3/4 (19) Wire Weight – lbs/in. (g/m) .361/1000 (6.45) Wire Feed Speed – in/min (m/min) 175-525 (4.4-13.3) Arc Voltage (volts) 23-30 Approx. Current (amps) 130-275 Melt-off Rate – lbs/hr (kg/hr) 3.9-11.9 (1.8-5.4) Deposition Rate – lbs/hr (kg/hr) 3.2-9.8 (1.4-4.4)
DIFFUSIBLE HYDROGEN
- As Required per AWS A5.20-95
(mL/100g
weld deposit)
Requirements
E71T-1MJH8 8 & E71T-9MJH8
Typical Results 4 - 8 75-80% Ar/CO
2
Diameter
(1)
CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
www.lincolnelectric.com
Pipeliner
Page 16
1G
2
F
2G
3G
4G
5
G
PIPELINER AUTOWELD G70M AWS E71T-1MJH8 & E71T-9MJH8 Gas-Shielded Flux-Cored (FCAW-G) Wire Electrode
ipeliner Autoweld G70M is
P specifically designed for use with the Autoweld pipe welding system to deliver outstanding weld properties.
Smooth, spray type arc transfer and
• low spatter level.
• Slag system provides for puddle
upport, good wetting and bead
s shape in all positions.
• Manufactured under a quality
ystem certified to ISO 9001
ADVANTAGE LINCOLN
s requirements.
• Specifically designed for use with Autoweld™ pipe welding system on pipe up to X70.
• Tightly controlled cast and helix
• Manufactured to actual lot control. Actual certificates of conformance are available upon request.
assure proper wire placement every time.
• Excellent mechanical properties — impacts are normally in the 60 ft•lbf
TYPICAL APPLICATIONS
• All position wire designed to weld pipe up to X70.
@ -20°F (-29°C), as welded.
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
Required 58,000 (400) 70,000 (480) 22 20 (27)
AWS E71T-1MJH8 min. min. min. min. & E71T-9MJH8
Typical Results
75% Ar / 25% CO
2
- As Required per AWS A5.20-95
psi (MPa) psi (MPa) (%) @ -40ºF (-40ºC)
82,700 93,200 26 63 (85)
(570) (642)
WELDING POSITIONS
SHIELDING GAS
75-80% Ar / Balance CO Flow Rate 40-50 CFH (19-24 l/min.)
Charpy V-Notch
NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties per AWS A5.20 is available on request from the factory for every lot of electrode. (Fax 216-383-8386).
2
DIAMETERS / PACKAGING
Diameter 10 Lb. (4.5 kg) in. (mm) Plastic Spool
Foil Bag
.052 (1.3) ED030928
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Ni
Requirements
AWS E71T-1MJH8 .18 1.75 .03 .03 .90 .50 AWS E71T-9MJH8 max. max. max. max. max. max.
Typical Results
75% Ar / 25% CO2.05 1.62 .01 <.01 .46 .39
-As Required per AWS A5.20-95
TYPICAL OPERATING PROCEDURES
Parameters .052 in. (1.3 mm)
Polarity DC+
(1)
CTWD
– in. (mm) 3/4 (19) Wire Weight – lbs/in. (g/m) .482/1000 (8.61) Wire Feed Speed – in/min (m/min) 150-450 (3.8-11.4) Arc Voltage (volts) 22-31 Approx. Current (amps) 155-315 Melt-off Rate – lbs/hr (kg/hr) 4.4-13.3 (2.0-6.0) Deposition Rate – lbs/hr (kg/hr) 3.6-10.9 (1.6-4.9)
DIFFUSIBLE HYDROGEN
- As Required per AWS
Requirements
E71T-1MJH8 8 & E71T-9MJH8
Typical Results 4 - 8 75-80% Ar/CO
2
A5.20-95
(mL/100g
weld deposit)
Diameter
(1)
CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
Pipeliner
16
www.lincolnelectric.com
Page 17
TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occa­sion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such informa­tion or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
17
Pipeliner
www.lincolnelectric.com
Page 18
LINCOLN INTERNATIONAL HEADQUARTERS
Lincoln at a Glance
INCOLN ELECTRIC MANUFACTURING
L
REGIONAL HEADQUARTERS
CLEVELAND, OHIO, U.S.A. MIAMI, FLORIDA, U.S.A.
ARCELONA, SPAIN
B SINGAPORE
ASIA PACIFIC
Singapore Phone: 65 276 0878 Australia Phone: 61 2 9772 7222
WORLD HEADQUARTERS
Cleveland, Ohio U.S.A.
Phone: (216) 481-8100
EUROPE
Barcelona, Spain Phone: 34 93 492 20 00
NORTH AMERICA
Cleveland, Ohio U.S.A. Phone: (216) 481-8100
LATIN AMERICA
Miami, Florida U.S.A. Phone: (305) 888-3203
RUSSIA, AFRICA & MIDDLE EAST
Cleveland, Ohio U.S.A. Phone: (216) 481-8100
Pipeliner Consumables
C1.100 6/03
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