Lincoln Electric 180C User Manual

Page 1
Power MIG®180C
CV
DC
1
60
H
z
Power MIG®. The Professional’s ChoiceSM.
WIRE FEEDER/WELDERS
Output
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power MIG
®
Use the continuous voltage control to precisely dial in the settings some thin sheet metal and aluminum applications require for optimal results.
®
Lincoln
Diamond Core Technology™and the rugged industrial drive system will make it easy to get great results on steel, stainless or aluminum. Compare performance, features and price. . . you’ll settle on Power MIG
®
. The Professional’s ChoiceSM!
Processes
MIG, Flux-Cored
K2473-1 Power MIG
Advantage Lincoln
Superior Arc Performance:
Exclusive Diamond Core Technology™ delivers an outstanding arc
you notice immediately compared to competitive models: – Great arc starts make getting started easy. – Wide voltage ‘sweet spot’ gives you a very forgiving arc, so setting
controls is a snap. – Extremely low spatter reduces clean-up. – Outstanding aluminum & stainless performance, not just mild
steel.
Wide 30 – 180 amp welding output range is the highest output in its
class – use .025" wire on the thinnest sheet metal up to .045" flux­cored wire for thick plate.
MIG weld 24 gauge up through 3/16" sheet metal in a single pass.
Weld up to 1/2" steel using self-shielded Lincoln (FCAW-S).
Professional Features:
Industrial Cast Aluminum Drive features:
– Dual gear-driven drive rolls for positive traction. – Patented split wire guides for optimal wire alignment. – Brass-to-Brass gun connections for enhanced connectivity. – Large industrial closed-design drive motor for improved torque
and trouble-free performance.
®
Innershield®wires
hown:
S
®
180C
®
Spool Gun Ready – add the optional Magnum
100SG spool gun for reliable operation at the high wire feed speeds aluminum welding demands. No expensive outboard modules required.
No Hassle Tool-less Design – for wire spool mounting, wire drive
service and polarity changes.
Get More, Do More – Start out with more contact tips, nozzles, drive
rolls and wire electrode for MIG or flux-cored welding.
Innovative contact tip, drive roll and nozzle storage keeps all your
consumables close at hand.
Electrically ‘cold’ electrode provides an added measure of operator
safety.
Superb Quality:
Patent-pending Power Chassis™ channels airflow to cool power
systems, structurally secures key components and traps wires and cables to avoid unnecessary abrasion.
Toughest PC Board Protection in the industry – ‘Potted’ to seal sen-
sitive components from the environment, ‘trayed’ in a tough plastic tray to add rigidity and shock resistance.
• Three-year Lincoln warranty. Two-year extended warranty available – (U.S. and Canada only).
Input
TECHNICAL SPECIFICATIONS
Product Product Rated Output Input Current @ H x W x D Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
®
180C K2473-1 208/230/1/60 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
(1.3-12.7 m/min)
Max. OCV: 33
Dimensions
Publication E7.24 4/08 www.lincolnelectric.com
Page 2
A CLOSER LOOK
SUPERIOR ARC PERFORMANCE
Diamond Core Technology™delivers a superior arc across the entire welding range.
Home Projects
PROFESSIONAL WIRE DRIVE
Enhanced Quality
1. Brass Gun Connection Enhances Connectivity
2. Rigid Cast Aluminum Drive
Aids Wire Alignment
3. Patented Split Wire Guide
Reduces Tangles
4. Dual Gear-Driven Drive Rolls Deliver
Positive Traction
Easy to Use
5. Easy Turn Tension Adjustment
6. Tool-less Quick Lock Drive
Roll Changeover
Thin Sheet Metal Autobody Work
Repair Work
4
5
1
3
2
6
PRECISION ALUMINUM WELDING
Magnum®100SG Spool Gun
Our low-priced spool gun is your most reliable aluminum feeding solution.
Great For Projects or Repair
[2]
Complete Kit. No Bulky Module Required.
Order K2532-1
Power MIG®180C
www.lincolnelectric.com
Page 3
A CLOSER LOOK
INNERSHIELD® NR®-211-MP
INNERSHIELD® NR®-211-MP
INNERSHIELD® NR®-212
SUPERARC® L-56
SUPERGLAZE® 4043
SUPERARC® L-56 SUPERARC® L-56
MP MP
MP
SP SP SP
SP
SP
SP
SP
WHAT’S INCLUDED
Power MIG®180C (K2473-1) Includes: Gun
• Magnum®100L gun and 10 ft. (3.0 m) cable assembly with brass gun connection and 4-pin MS-Type connection for trigger control (K530-6)
• .025" (0.6 mm) Contact Tips (Qty. 3) (KP11-23)
• .035" (0.9 mm) Contact Tips (Qty. 3) (KP11-35)
• Gasless Nozzle for Innershield®welding (KP1939-1)
• Gas Nozzle for MIG welding (KP21T-37)
Drive
• Spindle Adapter for 8" (203 mm) Diameter Spools (M15445-R)
• .045" (1.1 mm) Wire Diameter Wire Guide (KP2531-2)
• .025"-.035" (0.6-0.9 mm) Wire Diameter Wire Guide (KP2531-1)
• .025"-.030" (0.6-0.7 mm) Wire Diameter Drive Roll for MIG welding (KP2529-1)
PERFORMANCE PLUS
Power MIG®180C Welding Capabilities
• .035" (0.9 mm) Wire Diameter Drive Roll for MIG welding (KP2529-2)
• .030"-.045" (0.7-1.1 mm) Wire Diameter Knurled Drive Roll for Flux-Cored welding (KP2529-3)
Shielding Gas Apparatus
• Gas Regulator and 52 in. (1.3 m) Hose for use with CO blend gases. (For use with CO2shielding gas, order a Lincoln
or argon
2
®
S19298 CO2shielding gas bottle adapter.)
Welding Wire
• 2 lb. (0.90 kg) Spool of .025" (0.6 mm) diameter SuperArc®L-56 premium MIG wire (ED030583)
• 1 lb. (0.45 kg) Spool of .035" (0.9 mm) diameter Innershield
®
NR®-211-MP flux-cored wire (ED027641)
Other
• Work Clamp and 10 ft. (3.0 m) Cable
• Instruction Manual (IM-890)
• How to Use DVD (S26375)
• Learn to Weld Manual (LTW1)
®
SP=Single Pass. MP=Multiple Pass.
DRIVE ROLLS AND WIRE GUIDES
Product Wire Diameter Type/ Number in (mm) Process
Drive Rolls
KP2529-1 .025-.030 (0.6-0.7) Smooth/MIG KP2529-2 .035 (0.9) Smooth/MIG KP2529-3 .030-.035 (0.8-1.1) Knurled/Flux-Cored
Inner Wire Guides
KP2531-1 .025-.035 (0.6-0.9) All KP2531-2 .045 (1.1) All
Protect your welder for up to 5 full years!
No out-of-pocket costs for the life of the Extended
Warranty––parts and labor are fully covered.
Nation-wide coverage for all repairs.
Backed by The Lincoln Electric Company
Not a third party.
Price is less than the cost of a typical single repair.
[3]
www.lincolnelectric.com
––
Power MIG®180C
Page 4
RECOMMENDED OPTIONS
GENERAL OPTIONS
Welding Cart
Full-featured cart is designed to store and transport a welder, 80 cubic foot gas cylinder, welding cables and accessories. Includes an angled top shelf for easy access to welder controls, a lower tray for added storage space, a sturdy handle and a convenient cable wrap hanger.
Order K2275-1 Utility Cart
Heavy duty cart stores and trans­ports welder, 150 cubic foot shielding gas cylinder, welding cables and accessories. Includes stable platforms for welder and gas bottle platform, lower tray for added storage capacity and adjustable height handle.
Order K520 Small Canvas Cover
Protect your welder when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repel­lent. Includes a convenient side pocket to hold your welding torch or gun.
Order K2377-1 Spot Timer Kit
This timer allows you to set a fixed weld time of up to 10 sec­onds that is initiated when you pull the gun trigger. Ideal for making consistent spot welds on thin sheet metal.
Order K2525-1
WIRE FEEDER OPTIONS
Magnum®100SG Spool Gun
Designed to easily feed 4" (102 mm) diameter 1 lb. (0.45 kg) spools of .030" (0.8 mm) or .035" (0.9 mm) diameter SuperGlaze aluminum MIG wire. Includes gun, adapter kit, .035" (0.9 mm) contact tips (qty. 3), gas nozzle, and a 1 lb. (0.45 kg) spool of SuperGlaze 4043 .035" (0.9 mm) MIG wire. Packaged in a convenient carrying case.
Order K2532-1 .045" (1.1 mm) Innershield
Includes everything required to weld with .045" (1.1 mm) Innershield
®
self-shielded flux­cored wire. Includes an .035"­.045" (0.9-1.1 mm) Magnum gun liner, a .045" (1.1 mm) contact tip, a gasless nozzle, knurled drive roll, .045" (1.1 mm) inner wire guide and a 10 lb. (4.5 kg) spool of .045" (1.1 mm) Innershield NR®-212 wire.
Order K2528-1
Welding Fume Extractors
Lincoln offers a wide variety of welding fume extraction environmental system solutions, ranging from portable systems easily wheeled around the shop to shop-wide central systems servicing many dedicated welding stations.
Request Publication E13.40
®
®
®
®
Kit
100L
®
POWER MIG®180C ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
POWER MIG®180C – 208-230/1/60 K2473-1 Recommended General Options
2-Year Extended Warranty - Power MIG®180C X2473 Welding Cart K2275-1 Utility Cart K520 Small Canvas Cover K2377-1
Fume Extraction System See Bulletin E13.40
Recommended Wire Feeder Options
Magnum®100SG Spool Gun K2532-1 .045" (1.1 mm) Innershield®Kit K2528-1 Spot Timer Kit K2525-1
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company®is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric®for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric®is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric®is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric®is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric®affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
TH E L INC OL N E LECTR IC CO MPA NY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
®
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