Lincoln Electric 1300 Installation And Operating Instructions Manual

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INSTALLATION & OPERATING
INSTRUCTIONS
for
IMPINGER® CONVEYOR OVENS
TO BE SERVICED ONLY BY AUTHORIZED PERSONS
P/N: 2810088 REV: 10/02/07
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IMPORTANT WARNING AND SAFETY INFORMATION
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NOTE:
WARNING:
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DANGER!
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DANGER!
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DANGER!
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DANGER!
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DANGER!
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• Minimum clearances must be maintained from all walls and combustible materials.
• Keep the oven area free and clear of combustible material.
• Adequate clearance for air openings to the control chamber on both sides of the oven is required.
• Do not obstruct the ventilation holes in the control boxes and covers as these provide cooling air for the controls.
• The oven is to be operated only on the type of electricity as shown on the specification plate.
• This manual should be retained for future reference.
• The electrical wiring diagram is located under the control box covers.
This manual contains important safety and installation-operation instructions. Require all operators to read this manual thoroughly before installing, operating or servicing this equipment. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play with the appliance.
Do not work around conveyor belt with long hair, loose clothing, or dangling jewelry. Getting caught in the belt could result in serious injury.
For your safety, do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
If the power supply cord appears to be damaged, do not attempt to operate the unit. Contact a service agent or qualified electrician to repair!
Do not use parchment paper when placing food product through the toaster! Use of such materials may cause a fire and should never be placed in the toaster.
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PURCHASER’S RESPONSIBILITY
It is the responsibility of the purchaser to:
1. See that the electric services for the oven are installed on site in accordance with the manufacturers specifications.
2. Unload, uncrate, and install the oven in its proper location in accordance with this installation operation manual.
3. See that the electric services are connected properly by a qualified installer of your choice. All such connections must be in accordance with applicable code requirements. See “Code References” section for more information.
TABLE OF CONTENTS
WARRANTY AND SAFETY INFORMATION…………………………………………………………………...………… 2 PURCHASER’S RESPONSIBILITY…………………………………………………………………………………..…… 3 UTILITY SPECIFICATION – ELECTRIC……………………………………………………………………………..…… 4 EXTERIOR DIMENSIONS……………………………………………………………………………………………..…… 4 CODE REFERENCES…………………………………………………………………………………………………….… 5 VENTILATION GUIDELINES……………………………………………………………………………………………..… 5 GENERAL INFORMATION……………………………………………………………………………………………….… 5 UNLOADING AND UNCRATING………………………………………………………………………………………...… 5 ASSEMBLY INSTRUCTIONS…………………………………………………………………………………………….… 6 STACKING INSTRUCTIONS……………………………………………………………………………………………..… 7 MOUNTING INSTRUCTIONS……………………………………………………………………………………….………8 OVEN START-UP AND SHUTDOWN…………………………………………………………………………………..… 9 CLEANING INSTRUCTIONS…………………………………………………………………………………………….… 9 PREVENTIVE MAINTENANCE…………………………………………………………………………………………….. 10 HOW TO OBTAIN SERVICE…………………………………………………………………………………………….…. 10 FUNCTIONS – THERMAL CUT-OUT SWITCH………………………………………………………………………….. 10 CONVEYOR REMOVAL……………………………………………………………………………………………….……. 11 FINGER REMOVAL AND DISASSEMBLY…………………………………………………………………….…………. 12 APPENDIX A: LABEL DEFINITIONS………………………………………………………………………..…………..… 14 WARRANTY………………………………………………………………………………………………………………..… 16
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UTILITY SPECIFICATION
IMPINGER® CONVEYOR OVEN
Model Input Rate Voltage Current Phase Hz # of Wires Agency Listing DB Level
1300 6 kW 200 VAC 28 Amps 1 50/60 Hz 3 NSF 1301 6 kW 208 VAC 27 Amps 1 60 Hz 3 UL, CSA, NSF 1302 6 kW 240 VAC 24 Amps 1 60 Hz 3 UL, CSA, NSF 1303 6 kW 220 VAC 27 Amps 1 50 Hz 3 NSF 1304 6 kW 240 VAC 24 Amps 1 50 Hz 3 NSF 1305 6 kW 380/220 VAC 15 Amps 1 50 Hz 4 DIN, NSF 1306 6 kW 415/240 VAC 14 Amps 1 50 Hz 4 NSF 1307 6 kW 200 VAC 16 Amps 3 50/60 Hz 5 NSF 1308 6 kW 380/220 VAC 9 Amps 3 50 Hz 5 NSF 1309 6 kW 415/240 VAC 8 Amps 3 50 Hz 5 NSF 1310 6 kW 220 VAC 27 Amps 1 60 Hz 3 1311 6 kW 380/220 VAC 9 Amps 3 60 Hz 5 1312-xxx-E 6 kW 400/230 VAC 9 Amps 3 50 Hz 5 NSF, CE Certified dba 70 1313-xxx-E 6 kW 400/230 VAC 15 Amps 1 50 Hz 3 NSF, CE Certified dba 70
NOTE: Do not install this (these) oven(s) in any area with an ambi ent temperature in excess of 95° F / 35° C. Doing so
will cause damage to unit.
EXTERIOR DIMENSIONS IMPINGER® OVEN MODELS
Top oven shown with conveyor #1353
Bottom oven shown with extended conveyor #1346
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ELECTRICAL GROUNDING INSTRUCTIONS
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WARNING
DOMESTIC:
WARNING
INT’L (CE):
As it pertains to model units 1300, 1301, and 1302 only, this appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
This appliance must be properly grounded at time of installation. Failure to ensure that this equipment is properly grounded can result in electrocution, dismemberment or fatal injury.
!
WARNING:
If the supply cord appears to be damaged, do not attempt to operate unit. Contact a service agent or qualified electrician to repair.
ELECTRICAL CODE REFERENCE
IN USA
When installed, this appliance must be electrically grounded and its installation must comply with the National Electric Code, ANSI-NFPA 70, latest version, the Manufacturer’s Installation Instructions, and applicable municipal building codes.
IN CANADA
All electrical connections are to be made in accordance with CSA C22.1 – Canadian Electrical Code Part 1 and/or local codes.
ALL OTHER COUNTRIES
Local electrical codes will prevail.
1. Strain Relief is provided with each oven. International Dealer/Distributors provide applicable power cord/plug
for each customer.
2. All pole disconnection switch 3mm open contact distance.
3. To prevent electrical shock, an equal potential bonding ground lug is provided in the back. This allows the oven
to be connected to an external bonding system.
4. If used as double stack and each oven has its own disconnection switch, all switches should be close together.
SPACING
The oven must have 6 inches (152 mm) of clearance from combustible surfaces. In case other equipment is located on the right side of oven, a minimum clearance of 24 inches (609 mm) is required from that equipment.
FOR ALL OVENS: A 24-inch (609 mm) clearance at the rear of the oven must be obtainable for service access.
VENTILATION
Local codes prevail. These are the “authority having jurisdiction” as stated by the NATIONAL FIRE PROTECTION ASSOCIATION, INC. in NFPA 96, latest edition.
GENERAL INFORMATION
The instructions that follow are intended as a guide for preparing for the installation of the Impinger® Conveyor oven.
First and foremost, each crate should be examined before signing the Bill of Lading to report any visible damage caused by the trucker in transit and account for the number of crates.
IF THERE IS APPARENT DAMAGE: United States and Canada: Arrangements should be made to file a claim against the carrier. As Interstate Commerce Regulations require that the claim must be initiated by the consignee. All shipments to other countries: Freight terms will be developed and extended on an individual basis.
Proper and secure storage facilities should be arranged for the oven(s) if necessary to protect it from outdoor or damp conditions at all times before installation.
~ DO NOT LIFT EXCESSIVE WEIGHT ~
UNCRATING
When you have all the crates unloaded, open the crates and remove the plastic covers. Inspect at once for concealed damage. If anything appears to be damaged, contact the appropriate persons immediately to file a damage claim. After completing this inspection, finish unpacking the oven and all other components. Move the components inside near the area where they will be assembled in the order in which they will be assembled.
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IMPINGER® ASSEMBLY INSTRUCTIONS
(
)
prop
INSTAL LEGS AS SHOWN
WARNING:
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Legs MUST be installed to insure
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CAUTION:
CAUTION:
er operation!
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Oven must be operated on an approved basis only. When utilizing a double-stack configuration of ovens, the bottom unit must always be mounted on the legs provided.
Before applying power to oven, check to insure that the finger assemblies and air duct panels (upper & lower) are properly seated and have not become dislodged during shipment.
FRONT OF
FINGER ASSEMBLY
PROPERLY INSTALLED
Air Duct Panel
(Upper)
Air Duct Panel
Lower
INSIDE FRONT WALL OF OVEN
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IMPINGER® STACKING INSTRUCTIONS
FOR SINGLE AND DOUBLE-STACK OVENS
NOTE:
!
When stacking ovens, be sure to remove the bottom flue cap from top oven.
!
NOTE:
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CAUTION:
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CounterTop - 1300 Series Ops Manual
When utilizing a double-stack configuration, stack the ovens so that the small “foot” on the top oven fits into the “indentation” on the top of the bottom oven.
If you utilize a double-stack configuration, please note that each oven has its own disconnect switch. Make sure that all switched are in the “OFF” position before beginning maintenance or cleaning.
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COUNTERTOP MOUNTING INSTRUCTIONS
Position the oven on the countertop and carefully mark the position of the rear legs. Remove the oven from the countertop and position the mounting rings so that the large (center) hole is where the legs of the oven were marked. Mark the position of the two small holes and remove the mounting rings. Install per instruction 1 or 2 below.
1. When installing on a heavy stainless steel countertop, use the four #10-32 x 3/8” machine screws. Use a .159”
diameter drill (#21) and drill through the countertop. Use a 10-32 tap through the holes. Using a screwdriver, mount the rings in position. Set the oven on the countertop so that the rear legs are in the larger holes in the mounting ring.
2. When installing on a plywood or composition board countertop, use the four #10 x ½” sheet metal screws. Use
a .169” diameter drill (#18) and drill at least ½” into the countertop. Using a screwdriver, mount the rings in position. Set the oven on the countertop so that the rear legs are in the large holes in the mounting rings.
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START-UP
1. Push switch to “ON.” The electric oven should come on immediately.
2. Turn oven dial to desired temperature.
3. Preheat oven for 30 minutes.
4. To set belt speed, adjust oven time dial to reach desired time.
SHUTDOWN
1. Push switch to “OFF.”
Note: Ovens prior to serial #3018980, fan continues to operate for approximately 20 minutes. Turning on and off fan switch will reset the timer for an additional 20 minutes.
CLEANING INSTRUCTIONS
The Lincoln Impinger® oven contains electrical components. Before cleaning the oven, switch off and disconnect the oven from the electrical supply.
No electrical components should be subjected to moisture. It is therefore important that the oven is wiped down carefully. NEVER throw buckets of water over the oven or subject it to pressure washing from a hose or a pressure spray. If water or other liquid is spilled on the oven, make sure that none has entered the control box area before switching on. If in doubt, call your service company.
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DAILY: 1. Clean exterior surfaces of the oven by wiping it down with a mild detergent and clean water,
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WEEKLY: 1. Remove fingers, disassemble and clean. See “Finger Removal” section for more
CAUTION:
or a commercial stainless steel cleaner.
2. Clean the interior by sweeping up all loose particles, then wash with a mild detergent solution and rinse with clean water.
3. Clean the conveyor belt by wiping with a cleaning cloth or brushing with a soft wire brush. Lincoln catalog #369217.
NOTE: DO NOT USE aluminized finish of the oven interior. On exterior of oven, removal of deposits of baked-on splatter, oil, grease, or light discolorations may be removed with any of several commercial cleaners. Consult with your local supplier.
CAUTION:
information.
2. Remove conveyor, disassemble and clean. See “Conveyor Removal” section for more information.
Oven must be cool. Do not use power-cleaning equipment, steel wool, or wire brushes on stainless steel surfaces.
a caustic or alkaline base cleaner on interior of oven. This will ruin the
When using cleaning solutions, be sure they meet local and national health standards.
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OPERATOR MAINTENANCE
!
WARNING:
Disconnect power supply before servicing or cleaning this oven. Safeguard power so it cannot be accidentally restored. Failure to do so could result in dismemberment, electrocution, or fatal injury.
Extensive engineering went into this oven to make it as maintenance free as possible. There is no lubrication required.
However, to achieve the maximum efficiency of the oven, it is necessary to keep it clean (see “Cleaning Instructions” section for more information). The frequency listed is only the factory’s recommendations. Your use and type of products will actually determine the frequency of cleaning.
If the oven fails to operate, check the circuit breaker to be sure it is turned on. Also check the fuses on the back panel to be sure that they are good before you call the Authorized Service Agency. The name and phone number of the Authorized Service Agency should be located on the oven, or contact the factory at (260) 432-9511 for the name of the nearest Authorized Service Agency.
PREVENTIVE MAINTENANCE
Although this oven has been designed to be as trouble free as possible, periodic Preventive Maintenance is essential to maintain peak performance. It is necessary to keep the motors, fans, and electronics free of dirt, dust, and debris to insure proper cooling. Overheating is detrimental to the life of all the components mentioned.
The periodic intervals for preventive cleaning may vary greatly depending upon the environment in which the oven is operating.
You must discuss the need for Preventive Maintenance with your Authorized Service Agent to establish a proper program.
If there are any questions that the service agent cannot answer, please contact the Lincoln Technical Service department.
INFORMATION ON USE OF OVEN
As explained in “Concepts,” the Impinger® Conveyor Oven functions by directing high velocity streams of heated air directly upon the food products. Because air is the heat source, it is effective even on sensitive foods. Compares to conventional ovens and even convection ovens, the cooking time of products in the Impinger
®
Conveyor Oven can be as much as two (2) to four (4) times faster. Several factors may affect the cooking time of any special products such as:
1. Oven Temperature Setting
2. Conveyor Speed
We encourage you to experiment with the oven by trying different temperature settings and belt speeds.
HOW TO OBTAIN SERVICE
If the oven fails to operate, check the circuit breaker to be sure it is turned on. Also check the fuses on the back panel to be sure that they are good before you call the Authorized Service Agency. The name and phone number of the Authorized Service Agency should be located on the oven, or contact the factory at (260) 432-9511 for the name of the nearest Authorized Service Agency.
FUNCTIONS
THERMAL CUT-OUT SWITCH
The CounterTop unit includes a “safety thermal cut-out switch” for your protection. This safety related device is designed to insure that the CounterTop unit will not overheat and damage the unit. In the unlikely event that the CounterTop unit would exceed the specified operating temperature range, the “safety thermal cut-out switch” will activate, thus blocking power to the CounterTop unit and causing it to turn off.
WARNING:
!
In order to avoid a hazard due to inadvertent resetting of the thermal cutout, this appliance must not be supplied through an external switching device, such as a timer or connected to a circuit that is regularly switched on and off by the utility.
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CONVEYOR REMOVAL & REINSTALLATION
1. Remove extension shelves (if applicable). 2. Push coupling away from drive lugs.
3. Remove conveyor from oven cavity.
4. Reassemble in reverse order. 5. Install extension shelves (if applicable).
CAUTION:
Conveyor and belt may be hot!
!
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FINGERS – REMOVAL AND DISASSEMBLY FOR CLEANING
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DISASSEMBLY
CAUTION:
Oven must be cool before proceeding.
RETAINING
TABS
1. Release ¼-turn fasteners (2 per panel) then pull back the panel. Lift panel off lower retaining tabs.
DISASSEMBLE FINGERS FOR CLEANING
3. Slide finger cover from housing. Lift out inner Columnating Plate.
REASSEMBLY
4. Reassemble in reverse order. NOTE: Check to insure that the holes in the
columnating plate are lined up with the holes in the orifice panel.
5. Reinstall fingers in the oven. Be sure that they are fully seated over the plenum flanges and the holes are pointing toward the conveyor.
6. Reinstall cover panels (see #1).
2. Lift finger assembly to clear hanger on front wall of oven. Then slide to the rear and swing out. Remove finger assembly from oven.
COLUMNATING PLATE
ORIFICE PANEL
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FINGERS – REMOVAL AND DISASSEMBLY FOR CLEANING (CONT’D)
MODEL 1301 & 1302
SERIAL #3002168
AND ABOVE
ALL OTHER MODELS
SERIAL #3001885
AND ABOVE
FINGER COVERS ARE MATCHED AND MAY BE INSTALLED IN ANY LOCATION
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APPENDIX A – LABEL DEFINITIONS
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APPENDIX A – LABEL DEFINITIONS (CONT’D)
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LIMITED WARRANTY FOR COMMERCIAL PRODUCTS
LIMITED WARRANTY
Lincoln Foodservice Products, LLC (“Lincoln”) warrants this product to be free from defects in material and workmanship for a period of one (1) year from the date of purchase.
During the warranty period, Lincoln shall, at Lincoln’s option, repair, or replace parts determined by Lincoln to be defective in material or workmanship, and with respect to services, shall re-perform any defective portion of said services. The foregoing shall be the sole obligation of Lincoln under this Limited Warranty with respect to the equipment, products, and services. With respect to equipment, materials, parts and accessories manufactured by others, Lincoln’s sole obligation shall be to use reasonable efforts to obtain the full benefit of the manufacturer’s warranties. Lincoln shall have no liability, whether in contract, tort, negligence, or otherwise, with respect to non-Lincoln manufactured products.
WHO IS COVERED This Limited Warranty is available only to the original purchaser of the product and is not transferable.
EXCLUSIONS FROM COVERAGE
Repair or replacement of parts required because of misuse, improper care or storage, negligence, alteration, accident, use of incompatible supplies or lack of specified maintenance shall be excluded
Normal maintenance items, including but not limited to, light bulbs, fuses, gaskets, O-rings, interior and exterior finishes, lubrication, conveyor belt, motor bushes, broken glass, etc. adjustments and calibrations for temperatures, speed and air flows
Failures caused by improper or erratic voltages
Improper or unauthorized repair
Changes in adjustment and calibration after ninety (90) days from equipment installation date
This Limited Warranty will not apply to any parts subject to damage beyond the control of Lincoln, or to equipment which has been subject
to alteration, misuse or improper installation, accidents, damage in shipment, fire, floods, power changes, other hazards or acts of God that are beyond the control of Lincoln
This Limited Warranty does not apply, and shall not cover any products or equipment manufactured or sold by Lincoln when such products or commercial equipment is installed or used in a residential or non-commercial application. Installations not within the applicable building or fire codes render this Limited Warranty and any responsibility or obligations associated therein null and void. This includes any damage, costs, or legal actions resulting from the installation of any Lincoln commercial cooking equipment in a non-commercial application or installation, where the equipment is being used for applications other than those approved for by Lincoln.
LIMITATIONS OF LIABILITY
The preceding paragraphs set forth the exclusive remedy for all claims based on failure of, or defect in, products or services sold hereunder, whether the failure or defect arises before or during the warranty period, and whether a claim, however instituted, is based on contract, indemnity, warranty, tort (including negligence), strict liability, implied by statute, common-law or otherwise , and Lincoln its servants and agents shall not be liable for any claims for personal injuries, incidental or consequential damages or loss, howsoever caused. Upon the expiration of the warranty period, all such liability shall terminate. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, IMPLIED OR STATUTORY NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY. LINCOLN DOES NOT WARRANT ANY PRODUCTS OR SERVICES OF OTHERS.
REMEDIES
The liability of Lincoln for breach of any warranty obligation hereunder is limited to: (i) the repair or replacement of the equipment on which the liability is based, or with respect to services, re-performance of the services; or (ii) at Lincoln’s option, the refund of the amount paid for said equipment or services. Any breach by Lincoln with respect to any item or unit of equipment or services shall be deemed a breach with respect to that item or unit or service only
WARRANTY CLAIM PROCEDURE Customer shall be responsible to:
Immediately advise the Dealer or Lincoln’s Authorized Service Agent of the equipment serial number and the nature of the problem.
Verify the problem is a factory responsibility. Improper installation or misuse of equipment, are not covered under this Limited
Warranty.
Cooperate with the Service Agency so that warranty service may be completed during normal working hours.
Travel Time not to exceed two hours and mileage not to exceed one hundred (100) miles.
GOVERNING LAW Limited Warranty shall be governed by the laws of the state of Delaware, USA, excluding their conflicts of law principles. The United Nations Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty
Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804
USA
www.lincolnfp.com
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Lincoln Foodservice Products, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Telephone: (260) 459-8200
U.S. Fax: (888) 790-8193
Int’l Fax: (260) 436-0735
Service Hotline: (800) 678-9511
www.lincolnfp.com
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