Lincoln IMPINGER 1400, IMPINGER 1200, IMPINGER 1000 User Manual

INSTALLATION & OPERATING

INSTRUCTIONS

for

IMPINGER® CONVEYOR OVENS

MODEL SERIES 1000 – 1200 and 1400

TO BE SERVICED ONLY BY AUTHORIZED PERSONS

1000seriesops REV: 4/3/07

Part Number: 2810197

WARNING AND SAFETY INFORMATION

FOR YOUR SAFETY, DO

NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SER

VICE OR MAINTENANCE CAN

IMPORTANT

IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE.

CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

· Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected.

· It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation.

· Minimum clearances must be maintained from all walls and combustible materials. See spacing instruction on Page 7.

· Keep the oven free and clear of combustible material.

· Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required.

· Do not obstruct the ventilation holes in the control panels, as these provide the combustion air for the burner and cooling air for the controls.

· The oven is to be operated only on the type of gas and/or electricity as shown on the specification plate.

· The power burner will not operate and gas will not flow through the burner without electrical power.

· This manual should be retained for future reference.

· The electrical wiring diagram is located under the control box covers.

WARRANTY

Lincoln Foodservice Products, LLC warrants to the original purchaser for use of each new Impinger Conveyor Oven as follows: any part which proves to be defective in materials or workmanship within the warranty period will, subject to the terms of this warranty, be repaired or replaced at Lincoln’s option. Repair or replacement is to be done by the assigned Lincoln Authorized Service Agency. Any claims under this warranty must be presented in writing to Lincoln through the assigned Authorized Service Agency promptly and within the warranty period.

For ovens installed in the United States and Canada, defective parts of the original equipment are warranted for one year from the date of the “START-UP CHECKOUT” and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for one year from the date of the “START-UP CHECKOUT. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)

For ovens installed in locations other than the United States or Canada, defective parts of the original equipment are warranty for one year from the date of “START-UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for 90 days from the date of “START-UP CHECKOUT”. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)

Warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven(s) having a “START-UP CHECKOUT” performed by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. Also, this warranty shall not apply if the oven or any part is subjected to accident, casualty, alteration, misuse, abuse, faulty installation, or if the date of manufacture is altered or removed.

The obligation of Lincoln Foodservice Products, LLC is limited to the above and except as expressly stated herein. Lincoln Foodservice Products, LLC makes no guarantee or warranty, express or implied, including without limitation warranties of fitness of merchant ability with respect to Impinger Conveyor Oven and Lincoln Foodservice Products, LLC has no other liability with respect thereto including without limitation, liability for incidental, special, or consequential damages.

The following items are not covered by warranty: Any item that is defective because of utility services (power surges, high and low voltage, high or low gas pressure or volume, or improper connections); conveyor belt; replacement fuses, bulbs, gaskets, and motor brushes; adjustments and calibrations for temperatures, speed and air flows.

Impinger I – 1000 Series Ops Manual

PURCHASER’S RESPONSIBILITY

It is the responsibility of the purchaser:

1. To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers

specification.

2. To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation

manual.

3. To see that the gas and electric services are connected properly by a qualified installer of your choice. For

installation in the State of Massachusetts: Installation of this oven must be performed by a licensed plumber or gas fitter. All such connections must be in accordance with applicable code requirements. Refer to Page 10

for specific code references.

4. To arrange for inspection and operation check-out by an Authorized Service Technician as described below:

Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. This service is required by Lincoln Foodservice Products, LLC in order to assist the purchaser in proper start-up of the oven on site. Please note the specific details on the Warranty and make certain connections are made to proper utility services.

The warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative.

TABLE OF CONTENTS

WARNING AND SAFETY INFORMATION……………………………………………………………………...… 2 WARRANTY………………………………………………………………………………………………………...… 2 PURCHASER’S RESPONSIBILITY……………………………………………………………………………...… 3

UTILITY SPECIFICATIONS – MODEL SERIES 1000 & 1200 – GAS & ELECTRIC……………………....…4

UTILITY SPECIFICATIONS – MODEL SERIES 1400 – GAS & ELECTRIC………………………………..… 5 MODEL NUMBER KEY……………………………………………………………………………………………… 6 SPACING REQUIREMENTS……………………………………………………………………………………...… 7 VENTILATION GUIDELINES…………………………………………………………………...…………………... 7 AMBIENT TEMPERATURE REQUIREMENTS…………………….…………………………………………….. 7 CANOPY VENTILATION RECOMMENDATIONS………………………………………………………………... 8 GENERAL INFORMATION………………………………………………….…………………………………….… 8

UNLOADING AND UNCRATING …………..…………………………………………………………………….... 9

EXTERIOR DIMENSIONS…………………………………………….…………………………………………..… 9 UTILITY SERVICE LAYOUT……………………………………………………………………………………..…. 9

CODE REFERENCE……………………….……………………………………………………………………….... 10

RESTRAINT REQUIREMENT……………………………………………………………………………………..... 10

OVEN ASSEMBLY………..………………………………………………………………………………………….. 11 FINGER ASSEMBLY…………….………………………………………………………………………………..…. 11-12 FINGER COLUMNATING PLATES………..…………………………………………………………………….… 12 PROGRAMMING & OPERATION – DIGITAL ADVANTAGE OVEN………………………………………..… 13 OVEN OPERATION – 1000, 1200 SERIES & 1400 w/ ANALOG CONTROLS…..………………………..… 14 PREVENTIVE MAINTENANCE…………………………………………………………………………………….. 14 INFORMATION ON USE OF OVEN……….…………………………………………………………………...….. 15 OPERATOR MAINTENANCE…..…………………………………………………………………………………... 15 CLEANING INSTRUCTIONS………………………….……………………………………………………………. 15-16 FINGER REMOVAL & DISASSEMBLY FOR CLEANING..…………………………………………………..… 16 CONVEYOR REMOVAL……………………...……………………………………………………………………... 16 CONVEYOR DISASSEMBLY FOR CLEANING & REASSEMBLY...………………………………………….. 16-17

IMPINGER® CONCEPTS……..………..………………………………………………………………………….... 18

OVEN STACKING INFORMATION…..…………………………………………………………………………….. 18 HOW TO OBTAIN SERVICE………..……………..………………………….……………..……………………... 18 FUNCTIONS – THERMAL CUT-OUT SWITCH…………………………………..………………………………. 18 APPENDIX A: LABEL DEFINITIONS……………..………………………………………..……………………... 19

Impinger I – 1000 Series Ops Manual

IMPINGER® I AND III CONVEYOR OVENS – MODEL SERIES 1000 AND 1200

UTILITY SPECIFICATIONS REQUIRED – ELECTRIC

Model Energy Power Voltage Current Phase Hz

***1021-xxx-E Electric 27 kW 400/230 VAC 40 Amps 3 50 Hz

1022 Electric 27 kW 120/208 VAC 80 Amps 3 60 Hz

1023 Electric 27 kW 120/240 VAC 70 Amps 3 60 Hz

1028 Electric 27 kW

1029 Electric 27 kW 415/240 VAC 38 Amps 3 50 Hz

1032 Electric 27 kW

1202 Electric 27 kW 120/208 VAC 80 Amps 3 60 Hz

1203 Electric 27 kW 120/240 VAC 70 Amps 3 60 Hz

1228 Electric 27 kW

1229 Electric 27 kW 415/240 VAC 38 Amps 3 50 Hz

380Y/220

VAC

380Y/220

VAC

380Y/220

VAC

41 Amps 3 50 Hz

UTILITY SPECIFICATIONS REQUIRED – GAS

Model Energy Power Voltage Current Phase Frequency

1030 Nat. Gas 35 kW

1031 L.P. Gas 35 kW

***1033-xxx-E Nat. Gas 35 kW

***1034-xxx-E L.P. Gas 35 kW

1040 Nat. Gas

1041 L.P. Gas

1042 Nat. Gas

1043 L.P. Gas

1046 Nat. Gas 126 MJ

1047 L.P. Gas 126 MJ

1240 Nat. Gas

1241 L.P. Gas

1242 Nat. Gas

1243 L.P. Gas

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

NOTE: All ovens require separate service and dedicated neutral.

220

VAC

220

VAC

230

VAC

230

VAC

120/230

VAC

120/230

VAC

230

VAC

230

VAC

240

VAC

240

VAC

120/230

VAC

120/230

VAC

230

VAC

230

VAC

1.6 Amps 1 50 Hz

3 Amps 1 50 Hz

5 Amps 1 60 Hz

5 Amps 1 50 Hz

5 Amps 1 60 Hz

5 Amps 1 50 Hz

Recommended Electrical

5 Wires, 3 Poles

Recommended

Electrical

Specification

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N–1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

4 Wires, 1 Pole

1N-1G

4 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

4 Wires, 1 Pole

1N-1G

4 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

Specifications

1N-1G

Gas 35 kW/hr at 17.5 mB H2O column 35 kW/hr at 27.5 mB H2O column 35 kW/hr at 17.5 mB H2O column 35 kW/hr at 27.5 mB H2O column

120,000 BTU at 7

inches H

120,000 BTU at 11

inches H2O column

120,000 BTU at 7

inches H2O column

120,000 BTU at 11

inches H2O column

126 MJ/hr at 1.75

kPa H2O column

126 MJ/hr at 1.75

kPa H2O column

120,000 BTU at 7

inches H2O column

120,000 BTU at 11

inches H2O column

120,000 BTU at 7

inches H2O column

120,000 BTU at 11

inches H2O column

O column

Agency

Listing

F-G

A-B-F

Agency

Listing

F-G

A-F

E-F

A-F

Impinger I – 1000 Series Ops Manual

IMPINGER® CONVEYOR OVENS – MODEL SERIES 1400

UTILITY SPECIFICATIONS REQUIRED – ELECTRIC

Model Energy Power Voltage Current Phase Hz

***1421-xxx-E Electric 27 kW 400/230 VAC 40 Amps 3 50 Hz

1452 Electric 27 kW 120/208 VAC 80 Amps 3 60 Hz

1453 Electric 27 kW 120/240 VAC 70 Amps 3 60 Hz

1454 Electric 27 kW 380/220 VAC 41 Amps 3 50 Hz

1455 Electric 27 kW 415/240 VAC 38 Amps 3 50 Hz

Recommended Electrical

Specifications

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

Agency

Listing

F-G

A-B-D-F

UTILITY SPECIFICATIONS REQUIRED – GAS

Recommended

Model Energy Power Voltage Current Phase Frequency

***1433-xxx-E Nat. Gas 35 kW 230 VAC 3 Amps 1 50 Hz

***1434-xxx-E L.P. Gas 35 kW 230 VAC 3 Amps 1 50 Hz

1450 Nat. Gas

1451 L.P. Gas

1456 Nat. Gas

1457 L.P. Gas

120,000

BTU

120,000

BTU

120,000

BTU

120,000

BTU

120 VAC 5 Amps 1 60 Hz

220/240

VAC

220/240

VAC

5 Amps 1 50 Hz

Electrical

Specification Gas

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N–1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

35 kW/hr at 17.4

O column****

mB H

35 kW/hr at 27.4

mB H2O column****

120,000 BTU at 7

inches H2O column****

120,000 BTU at 11

inches H2O column****

120,000 BTU at 7

inches H2O column****

120,000 BTU at 11

inches H2O column****

A B C D E F G H

Agency

Listing

CSA UL MEA AGA* NSF CE

Electrical Supply for Australia: Single Phase: 240VAC, 50Hz / 20 Amp: one neutral & one earth/ground. Three Phase: 240/415 VAC / 20 Amp; three active, one neutral & one earth/ground.

* AGA Australian Gas Association ** In Australia, use a 10 Amp General Purpose Outlet *** Reference Model Key

All ovens require separate service and dedicated neutral.

GAS PRESSURE CONVERSION CHART

Inches of

Water Column

3.5

4.5 7

10.5 11 14

14.5

KPa m-Bar

0.87

1.12

1.74

2.48

2.61

2.73

3.48

3.61

8.70

11.2

17.40

24.87

26.11

27.36

34.81

36.05

Millimeters of

Water Column

88.9

114.3

177.8

254.0

266.7

279.4

355.6

368.3

****NOTE: For proper operation, the gas valve requires a nominal inlet pressure of 7 inches H2O

column for natural gas and 11 inches of H2O column for L.P. gas. A minimum inlet pressure of 1.0 inch of

above the manifold setting (NAT. manifold 3.5”

H2O H2O, L.P. manifold 10” H2O) must be maintained with

no pressure drop from the no load to full load condition. The maximum inlet pressure must be maintained at or below ½ PSIG (14.5 inches H2O

column). Refer to the chart on the left for pressure conversions.

Agency

Listing

F-G

A-D-F

A-F

E-F

Impinger I – 1000 Series Ops Manual

COUNTRY LANGUAGE CODE NOT USED

1. France French B A

2. Germany German C I

3. Italy Italian D O

4. Spain Spanish E Q

5. United Kingdom English F

6. Luxembourg French B

7. Portugal Portuguese H

8. Denmark Danish J

9. Belgium Dutch / French K

10. Netherlands Dutch L

11. Ireland English F

12. Greece Greek M

13. Austria German C

14. Finland Finnish N

15. Norway Norwegian P

16. Sweden Swedish R

EXAMPLE: 1433-B00-EA

MODEL NUMBER KEY

1433- B 00- E A

A = Advantage Style

E = EC Marked Units

00 = Special Unit Designation (02 = All Stainless Unit)

B = Language

1433 = Main Model Number

NOTE: Date of manufacture is stamped on the rating plate of each oven at the end of the serial number.

Example: XXX…01-96

Impinger I – 1000 Series Ops Manual

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