Lincoln 1474, 1480 Operators Manual

SERVICE MANUAL
(DOMESTIC AND INTERNATIONAL)
IMPINGER CONVEYOR OVENS
Lincoln Foodservice Products, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Phone : (800) 374-3004
U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735
Technical Service Hot Line
(800) 678-9511
www.lincolnfp.com
1450DomExptSvc REV: 6/11/09
TABLE OF CONTENTS
TABLE OF CONTENTS..........................................................................................................................................................2
SEQUENCE OF OPERATION................................................................................................................................................ 4
MODEL 1450 / 120 VAC / 60 HZ / NATURAL GAS ........................................................................................................4
MODEL 1451 / 120 VAC / 60 HZ / LP GAS.....................................................................................................................4
MODEL 1480 / 120 VAC / 60 HZ / TOWN GAS..............................................................................................................4
SEQUENCE OF OPERATIONS .............................................................................................................................................4
MODEL 1452 120/208 VAC 3 PHASE 60 HZ................................................................................................................4
MODEL 1453 120/240 VAC 3 PHASE 60 HZ................................................................................................................4
SEQUENCE OF OPERATIONS .............................................................................................................................................5
MODEL 1454 / 380/220 VAC / 50 HZ / 3 PHASE ...........................................................................................................5
MODEL 1455 / 415/240 VAC / 50 HZ / 3 PHASE ...........................................................................................................5
SEQUENCE OF OPERATIONS .............................................................................................................................................6
MODEL 1456 / 220-240 VAC / 50 HZ / NATURAL GAS.................................................................................................6
MODEL 1457 / 220-240 VAC / 50 HZ / L.P. GAS ...........................................................................................................6
MODEL 1474 / 220-240 VAC / 50 HZ / NATURAL GAS.................................................................................................6
MODEL 1475 / 220-240 VAC / 50 HZ / L.P. GAS ...........................................................................................................6
MODEL 1476 / 220-240 VAC / 50 HZ / TOWN GAS.......................................................................................................6
SCHEMATIC 1450 / 1451 / 1480............................................................................................................................................7
SCHEMATIC 1452 / 1453.......................................................................................................................................................8
SCHEMATIC 1454 / 1455.......................................................................................................................................................9
SCHEMATIC 1456 / 1457.....................................................................................................................................................10
SCHEMATIC 1474 / 1475 / 1476..........................................................................................................................................11
TROUBLESHOOTING GUIDE..............................................................................................................................................12
GAS OVENS..................................................................................................................................................................12
TROUBLESHOOTING GUIDE..............................................................................................................................................19
ELECTRIC OVENS........................................................................................................................................................19
REMOVAL INSTALLATION & ADJUSTMENTS..................................................................................................................22
CONVEYOR CONTROL BOARD ASSEMBLY - REPLACEMENT...............................................................................28
GENERAL – 1450 SERIES..........................................................................................................
GENERAL - 1450 SERIES BLOW-UP..................................................................................................................................31
CONTROL BOX – 1450, 1451, 1480....................................................................................................................................32
CONTROL BOX – 1450, 1451, 1480 BLOW-UP..................................................................................................................33
CONTROL BOX – 1452, 1453..............................................................................................................................................34
CONTROL BOX – 1452, 1453 BLOW-UP............................................................................................................................35
CONTOL BOX – 1454, 1455.................................................................................................................................................36
CONTROL BOX – 1454, 1455 BLOW-UP............................................................................................................................37
CONTROL BOX – 1456, 1457, 1474, 1475, 1476................................................................................................................ 38
CONTROL BOX – 1456, 1457, 1474, 1475, 1476 BLOW-UP..............................................................................................39
OVEN BACK, GAS – ELECTRIC.......................................................................................................................................... 40
OVEN BACK, GAS – ELECTRIC BLOW-UP........................................................................................................................41
CONVEYOR – 1450 SERIES ...............................................................................................................................................42
CONVEYOR 1450 SERIES BLOW-UP ................................................................................................................................ 43
.........................................30
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
SEQUENCE OF OPERATION
MODEL 1450 / 120 VAC / 60 HZ / NATURAL GAS
MODEL 1451 / 120 VAC / 60 HZ / LP GAS
MODEL 1480 / 120 VAC / 60 HZ / TOWN GAS
POWER SUPPLY Electrical power is supplied to the oven by a three-conductor cordset. Voltage from the
black conductor to white conductor is 120 VAC. The white conductor is neutral. The green
conductor is ground. CONTROL BOX When the temperature in the control box reaches 120°F±3° AUTO COOL DOWN (48.9°C±1.7°C), the cooling fan thermostat will switch power to the control box-cooling fan.
The thermostat will interrupt power to the fan when the control box temperature falls to
100°F±3°(37.0°C±1.7°C). MAIN FAN CIRCUIT Electrical power is permanently supplied to the normally open contacts of the double pole
main fan relay, the cooling fan thermostat and the normally open switch. Closing the on/off
switch energizes the coil of the relay through the 3A fuse. The normally open cont acts now
close, energizing the main fan motor through the 10A fuse, and the control box-cooling fan.
Closing the on/off switch also supplies 120 VAC to the burner blower motor, the conveyor
control board and to the normally open centrifugal switch of the main fan motor. BURNER CIRCUIT Closing the on/off switch supplies 120 VAC to the burner blower motor and the normally
open centrifugal switch of the main fan motor. As the fan motor reaches approximately
(900 RPM) the centrifugal switch closes supplying120 VAC to the electronic temperature
control board and the primary of the burner control transformer. The transformer secondary
supplies 24 VAC through the normally open centrifugal switch (inside the burner blower
motor, this switch closes at approximately 1600 RPM) to the burner control. The igniter
circuit is now energized. IGNITION CONTROL When the burner control is supplied with 24 VAC, the pilot valve and spark igniter is
energized. Ignition should now occur, after the pilot flame is proven, the main gas valve is
energized. TEMPERATURE CONTROL
CONVEYOR DRIVE Closing the on/off switch supplies 120 VAC to the conveyor control board. AC volts are
When the centrifugal switch of the main fan motor closes, 120 VAC is applied to the
temperature controller. The temperature dial is adjusted to the desired temperature. The
thermocouple will provide varying millivolts to the temperature controller. The temperature
controller supplies 120 VAC to the solenoid valve (and the yellow cycling lamp on the front
panel) at intermittent intervals to maintain desired temperatures.
converted to DC volts and are supplied to the conveyor motor at terminals A+ and A-
Adjustment of the speed control potentiometer will change resistance at terminals P1 & P2,
varying the DC voltage to the motor. The speed of the conveyor motor will increase or
decrease as the DC voltage from the board increases or decreases respectively.
NOTE: The conveyor control uses a sensor and magnet, mounted on the conveyor motor
that senses the motor speed. Any change in motor load (± RPM) is detected by the sensor
and the voltage to the motor is adjusted accordingly.
SEQUENCE OF OPERATIONS
MODEL 1452 120/208 VAC 3 PHASE 60 HZ
MODEL 1453 120/240 VAC 3 PHASE 60 HZ
POWER SUPPLY Electrical power is to be supplied to the oven by a 5-conductor service.
Black conductor is hot.
Red conductor is hot.
Orange conductor is hot.
White conductor is dedicated neutral.
Green conductor is ground. CONTROL BOX AUTO COOL DOWN
MAIN FAN CIRCUIT Electrical power is permanently supplied through 6, 50A fuses to the normally open
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
When the temperature in the control box reaches 120°F ± 3°, (49°C ± 1.7°C), the cooling
fan thermostat will switch power to the cooling fan. The thermostat will interrupt power to
the cooling fan when the temperature falls to 100°F±3° (37°C ± 1.7°C).
contacts of the mercury contactors. Power is also supplied through 1, 10A fuse to the
normally open contacts of the main fan relay, to the normally open cooling fan thermostat,
and through a 3A fuse to the normally open single pole main fan switch. Closing the main
fan switch supplies 120 VAC to the coil of the main fan relay. The coil of the relay is
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energized, the normally open contacts close, energizing the main fan motor and coolin g
fan. Closing the main fan switch also supplies power to the conveyor control and the
centrifugal switch of the main fan motor. HEAT CIRCUIT Closing the on/off switch supplies 120 VAC to the normally open centrifugal switch (inside
the main fan motor). As the motor reaches approximately (900 RPM) the centrifugal switch
closes supplying 120 VAC through the normally closed oven cavity and control box hi-limit
thermostats, to the electronic temperature control board TEMPERATURE CONTROL
When the centrifugal switch (inside the main fan motor) closes, 120 VAC is applied to the
temperature controller. The temperature dial is adjusted to the desired temperature. The
thermocouple will provide varying millivolts to the temperature controller. The temperature
controller supplies 120 VAC to the contactor coils at intermittent intervals (closing the
contactors and supplying 208 or 240 VAC to the heating elements) to maintain desired
temperature. The ready lamp is energized with the contactors. CONVEYOR DRIVE Closing the on/off switch supplies 120 VAC to the motor control board. AC volts are
converted to DC volts and are supplied to the conveyor motor at terminals A+ and A-.
Adjustment of the speed control potentiometer will change resistance at terminals P1 & P2
varying the DC voltage to the motor. The speed of the conveyor motor will increase or
decrease as the DC voltage from the board increases or decreases respectively.
NOTE: The conveyor control uses a sensor and magnet, mounted on the conveyor motor
that senses the motor speed. Any change in motor load (± RPM) is detected by the sensor
and the voltage to the motor is adjusted accordingly.
SEQUENCE OF OPERATIONS
MODEL 1454 / 380/220 VAC / 50 HZ / 3 PHASE MODEL 1455 / 415/240 VAC / 50 HZ / 3 PHASE
POWER SUPPLY Electrical power is to be supplied to the oven by a 5-conductor service.
Black conductor is hot.
Red conductor is hot.
Orange conductor is hot.
White conductor is dedicated neutral.
Green conductor is ground CONTROL BOX AUTO COOL DOWN
MAIN FAN CIRCUIT Electrical power is permanently supplied through three 50A fuses to the normally open
HEAT CIRCUIT Upon closure of the on/off switch 120 VAC is supplied through the air pressure switch,
TEMPERATURE CONTROL
CONVEYOR DRIVE Closing the on/off switch supplies 120 VAC to the conveyor control board. AC volts are
When the temperature in the control box reaches 120°F ± 3°, (49°C ± 1.7°C), the cooling
fan thermostat will switch power to the cooling fan. The thermostat will interrupt power to
the cooling fan when the temperature falls to 100°F ± 3° (37°C ± 1.7°C).
contacts of the mercury contactor. Power is also supplied through 1, 10A fuse to the
normally open contacts of the main fan relay, to the normally open cooling fan thermostat,
through a 3A fuse to the normally open single pole main fan switch. Closing the main fan
switch supplies 220/240 VAC to the primary of the control circuit step down transformer.
(The transformer steps the voltage down to 120 VAC for the control circuit.) 120 VAC is
supplied to the coil of the main fan relay. The coil of the relay is energized, the normally
open contact close, energizing the main fan motor and cooling fan. Closing the main fan
switch also supplies power to heat and conveyor control.
through the normally closed oven cavity and control box hi-limit thermostats to the
electronic temperature control.
When 120 VAC is supplied to the temperature controller and the temperature dial is
adjusted to the desired temperature, the thermocouple will provide varying millivolts to the
temperature controller. The temperature controller supplies 120 VAC to the contactor coil
at intermittent intervals, (closing the contactor and supplying 220 or 240 VAC to the heating
elements) to maintain desired temperature.
converted to DC volts and are supplied to the conveyor motor at terminals A+ and A-.
Adjustment of the speed control potentiometer will change resistance at terminals P1 & P2
varying the DC voltage to the motor. The speed of the conveyor motor will increase or
decrease as the DC voltage from the board increases or decreases respectively.
NOTE: The conveyor control uses a sensor and magnet, mounted on the conveyor motor
that senses the motor speed. Any change in motor load (± RPM) is detected by the sensor
and the voltage to the motor is adjusted accordingly. 4
Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
SEQUENCE OF OPERATIONS
MODEL 1456 / 220-240 VAC / 50 HZ / NATURAL GAS
MODEL 1457 / 220-240 VAC / 50 HZ / L.P. GAS
MODEL 1474 / 220-240 VAC / 50 HZ / NATURAL GAS
MODEL 1475 / 220-240 VAC / 50 HZ / L.P. GAS
MODEL 1476 / 220-240 VAC / 50 HZ / TOWN GAS
POWER SUPPLY Electrical power is to be supplied to the oven by a three-conductor service.
Brown conductor is hot.
Blue conductor is neutral.
Green conductor is ground. CONTROL BOX AUTO
COOL DOWN
MAIN FAN CIRCUIT Electrical power is permanently supplied to the normally open contacts of the double pole
BURNER CIRCUIT Closing the oven fan switch supplies line voltage through the main fan air pressure switch,
TEMPERATURE CONTROL
CONVEYOR DRIVE Closing the on/off switch supplies 120 VAC (through the step down transformer) to the
When the temperature in the control box reaches 120°F ± 3° (48.9°C ± 1.7°C), the cooling
fan thermostat will switch power to the control box cooling fan. The thermostat will interrupt
power to the cooling fan when the control box temperature falls to 100°F ± 3° (37.0°C ±
1.7° C).
main fan relay, the cooling fan thermostat and, through a 3A fuse to the normally open
double pole main fan switch. Closing the oven fan switch supplies line voltage to the
primary of the control circuit step down transformer. The transformer steps the voltage
down to 120 VAC for the control circuit. 120 VAC is supplied to the coil of the double pole
main fan relay. The coil of the relay is energized. The normally open contacts now close,
energizing the main fan motor through one 10A fuse, and the cooling fan motor.
through the gas pressure proving switch, through the normally closed Hi-Limit Thermostat,
to the ignition control. The combustion motor is now energized The normally open
combustion air switch closes upon sensing air. After a pre-purge period of between 30 and
60 seconds, the spark generator and the main gas valve are energized. Ignition should
now occur, after proving, gas control relay is energized.
Closing the oven power switch supplies 120 VAC (through the step-down transformer) to
the temperature control board. The temperature dial is adjusted to desires temperature.
The thermocouple will provide varying millivolts to the temperature controller. The
temperature controller supplies120 VAC through contact of gas control relay to the
solenoid valve at intervals to maintain desired temperature. The ready lamp is energized
with the solenoid valve (an electronic flame monitor proves main flame operation in the
1474, 1475, 1476 models.)
conveyor control board. AC volts are converted to DC volts and are supplied to the
conveyor motor at terminals A+ and A-. Adjustment of the speed control potentiometer will
change resistance at terminals P1 & P2 varying the DC voltage to the motor. The speed of
the conveyor motor will increase or decrease as the DC voltage from the board increases
or decreases respectively.
NOTE: The conveyor control uses a sensor and magnet, mounted on the conveyor motor
that senses the motor speed. Any change in motor load (± RPM) is detected by the sensor
and the voltage to the motor is adjusted accordingly.
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
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SCHEMATIC 1450 / 1451 / 1480
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
SCHEMATIC 1452 / 1453
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
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SCHEMATIC 1454 / 1455
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
SCHEMATIC 1456 / 1457
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
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SCHEMATIC 1474 / 1475 / 1476
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
TROUBLESHOOTING GUIDE
GAS OVENS
IMPINGER ADVANTAGE SERIES
SYMPTOM POSSIBLE CAUSE EVALUATION Oven fan will not run NOTE:
No control box cooling
No automatic control box cooling
Control box cooling fan continues to run
Oven will not heat Model 1450-1451
For 1456, 1457, 1475, 1476 See Page 14.
Incoming Power Supply Check breakers, reset if required. Call Power Co. if
needed
(Export Ovens) For some export ovens, there is a control circuit step-
down transformer. This transformer steps down supply voltage to 120 VAC. If main fan will not run, the secondary of this transformer must be checked for 120 VAC output. Check specific oven model
schematic for circuit location. Oven Fan Fuse Check and/or Replace Control Fuse Check and/or Replace Fuse Holder Check and/or Replace Fan Switch Check continuity between switch terminals Main Relay Chec k continuity to 120 VAC coil. Check for power to
relay coil (120VAC). Check for supply voltage to
relay contacts. Visually check for contact pull-in. Fan Motor Check for opens, shorts, or ground. WITH POWER
OFF: Turn Fan Blade to check for locked rotor. Capacitor Check for opens, shorts, or grounds. Main Fan Relay Check for power to main fan relay. Visually check for
contact pull-in. Axial Cooling Fan. Check for power
(120 VAC or 240 VAC, check specific model) to
cooling fan. If voltage is present at the fan motor and
the fan does not run, replace fan assembly. Incoming Power Supply Check breakers/Reset if needed. Check for incoming
power at cooling fan thermostat. Cooling Fan Thermostat Check cooling fan thermostat (thermostat closes at
120°F and opens at 100°F). With cooling fan
thermostat pre-heated, check for continuity. If switch
is open, replace. Axial Cooling Fan WITH POWER OFF: check for locked rotor. Check
for proper voltage to the cooling fan, if present and
fan does not run, replace the fan. Cooling Fan Thermostat See "Cooling Fan Thermostat" (NOTE: Thermostat
will remain closed if control box temperature
exceeds 120°F) Gas Supply Check for adequate gas supply to oven
Manual Gas Shut-off Valve Check to see that manual shut-off valve is open Main Oven Fan Check if main oven fan is operating. If not, refer to
"Oven fan will not run" on page 11. Centrifugal Switch Check for 120 VAC on both sides of (Main Fan)
switch. If voltage present on one side only, and motor
is running, replace motor. Transformer, 24 VAC Check for 120 VAC to primary of transformer. Check
for 24 VAC from secondary of transformer. If there is
primary voltage, but no secondary voltage, replace
transformer. Burner Blower Motor Check for 120 VAC supply to burner blower motor. If
120 VAC is present and motor does not run, replace
motor. WITH POWER OFF: turn blower wheel to
check for locked rotor.
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
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Pilot flame but no main flame
Centrifugal Switch of Burner Blower Motor
Check for 24 VAC output from secondary of
transformer. If voltage is present, check for 24 VAC
at pin 6 and ground on ignition control. If the burner
blower motor is running and there is no voltage at pin
6 and the ground on the ignition control, replace the
burner blower motor. Ignition Control Check for 24 VAC supply to the ignition control at pin
6 and the ground. If voltage is present, check for 24
VAC across pin #3 and ground (pilot valve). NOTE:
The Honeywell ignition control has a 30 sec. pre-
purge (Time Delay) built in. If voltage is not present,
replace electronic control package. If the pilot valve
is energized, check to see that the high voltage
igniter circuit is also energized. To check, disconnect
the igniter lead from the ignition control. Place female
terminal of igniter lead approximately 1/8" from
terminal post on ignition control. Spark should jump
the 1/8" gap. If no spark is present, replace ignition
control. NOTE: control will try for ignition for 15
seconds only. No Pilot If the ignition control is supplied with 24 VAC and the
pilot valve (internal to valve assembly) and igniter
circuits are energized, visually check for pilot flame.
This may be done by opening the small inspection
door on the end of the burner, or by opening the
main oven door and looking under the lower finger
housings on the right side of the oven. If no pilot
flame is visible, check pilot shut-off valve. Pilot Shut-off Valve Check to see that pilot shut-off valve is open (shut-off
valve is located between valve assembly and
burner). Pilot Tube Check for gas pressure at pilot tube. Disconnect pilot
tube at burner and connect manometer to pilot tube.
If no gas pressure is present, check for blockage in
pilot tube or pilot shut-off valve. If these are clear,
and there is gas supplied to the oven, replace the
gas valve. Pilot Orifice If there is gas pressure at the pilot tube, check the
pilot orifice for obstructions. Replace as needed. Burner Igniter Check the burner igniter head for any obstructions,
also check for frayed or broken wire, (spark gap .100
in. 2.5 mm). If there is visible damage, replace igniter
assembly. Ignition Control If there is a pilot flame, check for 24 VAC across
terminals #1 and the ground (main valve). If there is
no voltage present, replace the ignition control.
NOTE: The Honeywell ignition control has a 15-sec.
lockout built in. If pilot flame is not proven, turn off
switch, wait 30 sec. and restart. If power is supplied
to terminal #1 but there is no main flame, verify that
the main valve (internal to valve assembly) has
opened. Connect a manometer to the manifold gas
pressure tap located on the back of the valve
assembly. If no gas is present, replace valve
assembly. Check for temperature control set above
300°F. Main Orifice Check for blockage of main orifice. If there is no
blockage to the main orifice, check the temperature
control. Temperature Control (Electronic)
Check for 120 VAC across L1 and L2 on temperature
control board.
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
Thermocouple Probe Remove thermocouple leads from the temperature
control board, and measure the millivolt output of
these leads. Refer to charts on page 25 in the
adjustment section for proper readings. Temperature Control Turn temperature control dial to full "on" position.
NOTE: Thermocouple must be connected. Measure
for 120 VAC across terminals "N.O." and Com., if
voltage is not present; replace control. Solenoid Valve If voltage is present at terminals "N.O." and Com.,
check for voltage at solenoid valve. If voltage is
present, listen for valve to open and close. Also,
check for opens and shorts in coil. If solenoid valve is
defective, replace.
Intermittent Heating AS FOLLOWS Both the main fan motor and burner blower motor are
equipped with thermo-protection and will cease to
operate when not cooled properly. This can cause
the units to cycle on and off intermittently. Also, most
of the problems listed under "oven will not heat" can
cause intermittent failures.
For continuing intermittent problems, a series of test lights may be made and installed in the ovens. The lights will allow the customer to advise the service technician a trouble code when the oven fails
The lights should be connected in the following manner: Light#1 attached in 120 VAC line after oven fan switch.
Light #2 attached after 120 VAC contacts of oven motor centrifugal switch Light #3 in 24 VAC Burner Transformer Secondary. Light #4 in 24 VAC at terminal #6 of Ignition control valve. Light #5 in 24 VAC at terminal #3 of Ignition control valve. Light #6 in 24 VAC at terminal #1 of Ignition control valve. CODE: All lights off - lights of main power, main fan off, oven fan switch out. 1 on 2 off 3 off 4 off 5 off 6 off - Oven Motor Centrifugal Switch open 1 on 2 on 3 on 4 off 5 off 6 off - Burner Motor Centrifugal Switch bad. 1 on 2 on 3 on 4 on 5 0ff 6 off - Ignition Control bad 1 on 2 on 3 on 4 on 5 on 6 off - Pilot Shield missing or warped, no flame rectification, Pilot
- Orifice plugged, or Gas Control Valve bad. 1 on 2 on 3 on 4 on 5 on 6 on - Unit still not working Main Orifice plugged, Gas Valve bad,
- Temperature Control bad.
- However, Main Orifice would not be intermittent problem.
Conveyor will not run
Voltage Supply Check incoming voltage supply at line 1 to neutral.
There should be a voltage reading of 120 VAC. If not
present, check breakers. 3 Amp Fuse This control fuse is located on the front panel. Replace
if defective. Fuseholder Check and/or replace. Fan Switch See procedure for checking on page 11. Speed Adjustment Potentiometer
This is a 0 to 10 K ohm, 1 turn potentiometer. With
power off, remove the black and white pot leads from
the motor control board at terminals P1, P2. Place the
meter leads on the black lead (P2) and on the white
lead (P1). Rotating the pot., slowly, from low to high,
the meter reading should show an even transition from
0 to 10K ohms ± 5%. There should be no dead or
open spots through out the 1 turn of the pot. Check
both leads to ground. There should be no continuity to
ground. If any of the above checks fail, replace the
pot.
Impinger I – 1400 Series Advantage Service Manual – Dom & Int’l
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DC Motor Control Board Check for 120 VAC input to the control board at
Conveyor Gear Motor If DC voltage is present at A+ and A-and the motor
Conveyor Check for any mechanical mis-alignment . Also check
Conveyor speed
Power Supply Check power supply at the DC control board for the
varying or intermittent
D.C. Motor Control Board Place the test meter probes on terminals A+ and A- .
DC Gearmotor If the DC control board is steady then the problem
Magnet Check to insure that the magnet (cemented to shaft of
Hall Effect Sensor Check for any physical damage to Hall Effect Sensor
MODELS 1456 - 1457-1474-1475-1476
Oven will not heat
Gas Supply Check for adequate gas supply to oven. Manual Gas Shut-Off Valve Check to see that manual shut-off valve is open. Fan Switch Check to see that the fan switch is on. Main Oven Fan Check if main oven fan is operating. If not, refer to
Air Pressure Switch Check for supply voltage on both sides of switch. If
terminals L1 and L2. If not present, check the oven
fan switch and wiring back to 3 amp fuse and then
back to power source if necessary. If 120 VAC is
present at L1 and L2, check both fuses on control
board (4A line) and (1A armature), check the VDC
output at terminals A+ and A-. If 120 VAC is present
at terminals L1 and L2, and DC voltage is present A+
and A-, but motor does not run, check gear motor as
follows.
does not run, first check the mini breaker and then the
conveyor. Refer to the next possible cause. Check the
leads to the motor for evidence of any shorts or
opens, and each lead to ground. If the motor fails the
above tests, replace motor. From the top of the motor,
rotate motor shaft to determine if there is a locked
rotor or a locked gear box (use care so magnet and
the H.S. board are not damaged). Replace as needed.
for worn bearings. A conveyor belt that is over
tightened may cause excessive bearing wear and
sometimes, irregular speed.
120 VAC at board terminals L1 and L2
(With speed potentiometer set to maximum speed (
Approx. 2 min.) The meter reading should be
approximately 100 VDC (±3%). The board output is
steady. If the board voltage output is unsteady beyond
limits (±3%) then the board is probably bad. Always
check the speed pot. , be sure it is okay before
changing a board. This test is not always 100%
accurate as this test is not performed at operating
speeds. However, this test is the best method
currently available.
may be the motor or gearbox. Check the brushes in
the motor for excessive arching and/or unusual wear.
Check the motor and gearbox from instruction located
on page 14 under "possible cause" Listing "conveyor
gear motor."
conveyor drive motor) has not been damaged, or
come loose from motor shaft. Replace as needed.
(mounted on conveyor drive motor Check all wiring
and connections for damage. Check all connections
for tightness or proper location and check all wiring for
visible damage. Replace as needed. Connect new
Hall Effect to system and check for steady operation.
"Oven fan will not run."
voltage present on one side only, check for air tube
blockage or misalignment, adjust air switch. Replace
as needed.
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Impinger I – 1400 Series Advantage Service Manual - Dom & Int’l
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