Lincoln 1313-000-E Service Manual

SERVICE MANUAL
IMPINGER COUNTERTOP OVEN
MODEL 1300 SERIES
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Phone : (800) 374-3004
U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735
Technical Service Hot Line
(800) 678-9511
www.lincolnfp.com
1300svcman REV: 7/02/07
SERVICE AND PARTS MANUAL
1300 SERIES
IMPINGER COUNTERTOP OVEN
TABLE OF CONTENTS
TABLE OF CONTENTS..............................................................................................................................................2
SEQUENCE OF OPERATIONS.................................................................................................................................3
SCHEMATIC 1301, 1302 S/N 3000352 & BELOW................................................................................................5
SCHEMATIC 1301, 1302 S/N 3000353 TO 3000480.............................................................................................6
SCHEMATIC 1300, 1301, 1302, 1310 S/N 3000481 TO 3018980 ........................................................................7
SCHEMATIC 1300, 1301, 1302, 1310 S/N 3018981 -3022633.............................................................................8
SCHEMATIC 1300, 1301, 1301-4, 1302, 1302-4, 1310 S/N 3022634 TO 3043630..............................................9
SCHEMATIC 1300, 1301, 1301-4, 1302, 1302-4, 1310 S/N 3043631 & ABOVE................................................10
SCHEMATIC 1301-4, 1302-4 S/N 3018980 & BELOW........................................................................................11
SCHEMATIC 1301-4, 1302-4 S/N 3018981 TO 3043630....................................................................................12
SCHEMATIC 1301-4, 1302-4 S/N 3043631 & ABOVE ........................................................................................13
SCHEMATIC 1303,1304 S/N 3018980 & BELOW...............................................................................................14
SCHEMATIC 1303,1304 S/N 3018981 TO 3043630............................................................................................15
SCHEMATIC 1303,1304 S/N 3043631 & ABOVE................................................................................................16
SCHEMATIC 1304-4 S/N 3018980 & BELOW.....................................................................................................17
SCHEMATIC 1304-4 S/N 3018981 TO 3043630 .................................................................................................18
SCHEMATIC 1304-4 S/N 3043631 & ABOVE......................................................................................................19
SCHEMATIC 1305,1306 S/N 3018980 & BELOW...............................................................................................20
SCHEMATIC 1305,1306 S/N 3018981 TO 3043630............................................................................................21
SCHEMATIC 1305,1306 S/N 3043631 & ABOVE................................................................................................22
SCHEMATIC 1305-4 S/N 3018980 & BELOW.....................................................................................................23
SCHEMATIC 1305-4 S/N 3018981 TO 3043630 .................................................................................................24
SCHEMATIC 1305-4 S/N 3043631 & ABOVE......................................................................................................25
SCHEMATIC 1307 S/N 3018980 & BELOW........................................................................................................26
SCHEMATIC 1307 S/N 3018981 TO 3043630.....................................................................................................27
SCHEMATIC 1307 S/N 3043631 & ABOVE.........................................................................................................28
SCHEMATIC 1308,1309,1311 S/N 3018980 & BELOW...................................................................................
SCHEMATIC 1308,1309,1311 S/N 3018981 TO 3043630 ..................................................................................30
SCHEMATIC 1308,1309,1311 S/N 3043631 & ABOVE ......................................................................................31
SCHEMATIC 1308-4 S/N 3018980 & BELOW.....................................................................................................32
SCHEMATIC 1308-4 S/N 3018981 TO 3043630 .................................................................................................33
SCHEMATIC 1308-4 S/N 3043631 & ABOVE......................................................................................................34
SCHEMATIC 1312-000-E S/N 3018980 & BELOW .............................................................................................35
SCHEMATIC 1312-000-E S/N 3018981 & ABOVE..............................................................................................36
SCHEMATIC 1313-000-E S/N 3018980 & BELOW .............................................................................................37
SCHEMATIC 1313-000-E S/N 3018981 & ABOVE..............................................................................................38
SCHEMATIC 1314-F24-E S/N 3018980 & BELOW.............................................................................................39
SCHEMATIC 1314-F24-E S/N 3018981 & ABOVE..............................................................................................40
TROUBLESHOOTING GUIDE.................................................................................................................................41
REMOVAL, INSTALLATION, AND ADJUSTMENT .................................................................................................45
CONVEYOR CONTROL BOARD - REPLACEMENT.......................................................................................48
GENERAL – 1300 SERIES......................................................................................................................................54
GENERAL – 1300 SERIES PARTS BLOW-UP...................................................................................................55
CONTROL COMPARTMENT – 1300 SERIES ........................................................................................................56
CONTROL COMPARTMENT – 1300 SERIES BLOW - UP.................................................................................57
BACK – 1300 SERIES..............................................................................................................................................58
BACK – 1300 SERIES BLOW - UP......................................................................................................................59
STANDARD CONVEYOR – 1300 SERIES..............................................................................................................60
EXTENDED CONVEYOR – 1300 SERIES..............................................................................................................61
...29
CounterTop – 1300 Series Service Manual
2
1300 200 VAC 60 HZ 1 PHASE 1301 208 VAC 60 HZ1 1 PHASE 1302 240 VAC 60 HZ 1 PHASE 1303 220 VAC 50 HZ 1 PHASE 1304 240 VAC 50 HZ 1 PHASE 1305 380/220 VAC 50 HZ 1 PHASE 1306 415/240 VAC 50 HZ 1 PHASE 1307 200 VAC 60 HZ 3 PHASE 1308 380/220 VAC 50 HZ 3 PHASE 1309 415/240 VAC 50 HZ 3 PHASE 1310 220 VAC 60 HZ 1 PHASE 1311 380/220 VAC 60 HZ 3 PHASE 1312-000-E 400/230 VAC 50 HZ 3 PHASE 1313-000-E 400/230 VAC 50 HZ 2 PHASE 1314-F24-E 240 VAC 50 HZ 1 PHASE
POWER SUPPLY
1300/1301/1302 1303/1304/1314-F24-E 1305/1306
Black – Hot Red – Hot Green - Ground
1307 1308/1309/1311 1310
Red – Hot Black - Hot Orange – Hot Green - Ground
1312-000-E 1313-000-E
Black (3) – Hot Blue – Neutral Green/Yellow – Ground
SEQUENCE OF OPERATIONS
MODEL CTI
(Electrical power supplied to the oven:)
Brown - Hot Blue – Neutral Green/Yellow-Ground
Brown – Hot Black (2) – Hot Blue – Neutral Green/Yellow – Ground
Black (2) – Hot Blue – Neutral Green/Yellow - Ground
Brown – Hot Black – Hot Blue – Neutral Green/Yellow-Ground
Brown – Hot Black – Hot Green/Yellow-Ground
CounterTop – 1300 Series Service Manual
3
MAIN FAN CIRCUIT
Electrical power is permanently supplied through the Control Box Hi-Limit to terminal one (1) of the 20­Minute Timer. When the DPST Fan Switch is closed, the timer is enabled. This energizes terminal two (2) of timer, which supplies power to the Coil of the Fan Relay and the Cooling Fan Motor. The normally open contacts of the Fan Relay now close energizing the Main Fan Motor. Closing the Main Fan Switch also supplies power to the Conveyor, Control Transformer, and the Electronic Temperature Control Board.
TEMPERATURE CONTROL CIRCUIT
Closing the Main Fan Switch supplies power to the Temperature Control Board. The Temperature Control Potentiometer is adjusted to the desired temperature. Power is then supplied through the normally closed High Limit Thermostat and the Main Fan Air Switch to the Coil of heating element relay. When the contacts of the heating element relay are closed, power is then applied to the 5600W Heating Element. The Thermocouple provides varying millivolts to the Temperature Control Board. The temperature control board supplies voltage to the Coil of the heating element relay at intermittent intervals to maintain desired temperature.
CONVEYOR DRIVE
Closing the Main Fan Switch supplies voltage to the primary of the Transformer, the secondary of the Transformer then supplies 24 VAC to the Conveyor Control Board. AC voltage is converted to DC voltage and is supplied to the Drive Motor at terminals J3(-) and J2(+). Adjustment of the Speed Control Potentiometer will change resistance at terminals P1, P2, and P3 varying the DC voltage to the motor. The speed of the conveyor motor will increase or decrease as the DC voltage from the board increases or decreases respectively.
NOTE: The conveyor control uses a sensor and magnet mounted on the conveyor motor that senses the motor speed. Any change in motor load (± RPM) is detected by the sensor and the voltage to the motor is adjusted accordingly.
CounterTop – 1300 Series Service Manual
4
SCHEMATIC 1301, 1302 S/N 3000352 & BELOW
CounterTop – 1300 Series Service Manual
5
SCHEMATIC 1301, 1302 S/N 3000353 TO 3000480
CounterTop – 1300 Series Service Manual
6
SCHEMATIC 1300,1301,1302,1310 S/N 3000481 TO 3018980
CounterTop – 1300 Series Service Manual
7
SCHEMATIC 1300,1301,1302,1310 S/N 3018981 –3022633
CounterTop – 1300 Series Service Manual
8
SCHEMATIC 1300, 1301, 1301-4, 1302, 1302-4, 1310 S/N 3022634 TO 3043630
CounterTop – 1300 Series Service Manual
9
SCHEMATIC 1300, 1301, 1301-4, 1302, 1302-4, 1310 S/N 3043631 & ABOVE
CounterTop – 1300 Series Service Manual
10
SCHEMATIC 1301-4, 1302-4 S/N 3018980 & BELOW
CounterTop – 1300 Series Service Manual
11
SCHEMATIC 1301-4, 1302-4 S/N 3018981 TO 3043630
CounterTop – 1300 Series Service Manual
12
SCHEMATIC 1301-4, 1302-4 S/N 3043631 & ABOVE
CounterTop – 1300 Series Service Manual
13
SCHEMATIC 1303,1304 S/N 3018980 & BELOW
CounterTop – 1300 Series Service Manual
14
SCHEMATIC 1303,1304 S/N 3018981 TO 3043630
CounterTop – 1300 Series Service Manual
15
SCHEMATIC 1303,1304 S/N 3043631 & ABOVE
CounterTop – 1300 Series Service Manual
16
SCHEMATIC 1304-4 S/N 3018980 & BELOW
CounterTop – 1300 Series Service Manual
17
SCHEMATIC 1304-4 S/N 3018981 TO 3043630
CounterTop – 1300 Series Service Manual
18
SCHEMATIC 1304-4 S/N 3043631 & ABOVE
CounterTop – 1300 Series Service Manual
19
SCHEMATIC 1305,1306 S/N 3018980 & BELOW
CounterTop – 1300 Series Service Manual
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