Lincoln 1164-000-EA, 1155-000-EA, 1154-000-EA User Manual

SERVICE MANUAL

(INTERNATIONAL)

IMPINGER ADVANTAGE DIGITAL SERIES

MODEL 1154-000-EA, 1155-000-EA,

1164-000-EA

WITH PUSH BUTTON CONTROLS

Lincoln Foodservice Products, LLC

1111 North Hadley Road

Fort Wayne, Indiana 46804

United States of America

Phone : [phone]

U.S. Fax: [phone] • Int’l Fax: [phone]

Technical Service Hot Line

[phone]

www.lincolnfp.com

1100ExAdDig REV: 11/8/07

SEQUENCE OF OPERATIONS

IMPINGER II ADVANTAGE

SERIAL NUMBER 2038616 AND ABOVE

(OVENS WITH PUSH BUTTON CONTROLS)

MODEL 1154-000-EA NAT. GAS 230VAC 50 HZ. 1 PHASE
MODEL 1155-000-EA LP GAS 230VAC 50 HZ. 1 PHASE

POWER SUPPLY Electrical power to be supplied to the oven by a three conductor service.
CONTROL BOX AUTO
COOL DOWN

MAIN FAN CIRCUIT Power is permanently supplied, through a 10 amp oven fuse, through a normally

BURNER CIRCUIT Closing the oven fan switch supplies line voltage through the normally open gas

IGNITION CONTROL The ignition control switches line voltage to the combustion blower motor. The

TEMPERATURE CONTROL Closing the oven fan switch supplies line voltage to the primary of the control

CONVEYOR DRIVE Closing the oven fan switch supplies line voltage to the conveyor motor and to the

When the temperature in the control box reaches 120°F ± 3°F (48.9°C ± 1.7°C),
the cooling fan thermostat will switch power to the control box cooling fan. The
thermostat will interrupt power to the cooling fan when the control box temperature
falls to 100°F ± 3°F (37.8°C ± 1.7°C).

closed control box hi-limit thermostat (opens at 140°F, 60°C), to the normally open
double pole oven fan switch and to the cooling fan. Closing the oven fan switch
supplies line voltage to the main fan motor. Closing the main fan switch also
supplies voltage to the cooling fan, the primary of the control transformer, the
conveyor motor, and the burner system.

pressure switch (located in the gas valve and closed when gas pressure is
present), through the normally open air pressure switch (closed by the air pressure
from the main fan), through the normally closed oven cavity hi-limit thermostat
(opens at 662°F, 350°C), and to the ignition control.

combustion air pressure switch swit ches from normally closed to normally open
upon sensing air pressure in the burner housing. After a pre-purge period of
between 30 and 60 seconds, the spark generator is energized, the main gas valve
and the burner pilot light are energized, and ignition should now occur.

transformer. Secondary voltage, 24VAC, is supplied to the oven control. The oven
control is set to desired temperature. The thermocouple will provide varying
millivolts to the oven control. The oven control supplies line voltage to the
temperature regulation valve at intermittent intervals to maintain the desired
temperature. The display on the oven control will indicate when the temperature
regulation valve is energized.
NOTE: The display also indicates oven temperature.

primary of the control transformer. Secondary voltage, 24VAC, is supplied to the
oven control. Setting the oven control to the desired time outputs voltage, through
a reversing switch, to the conveyor motor.
NOTE: The conveyor system uses a hall effect sensor and magnet to prove
operation of the conveyor motor. If the conveyor motor is not running, “BELT JAM”
is indicated on the display.

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Impinger II – Advantage Digital Service Manual - International

SEQUENCE OF OPERATIONS

IMPINGER II ADVANTAGE

SERIAL NUMBER 2038616 AND ABOVE

(OVENS WITH PUSH BUTTON CONTROLS)

MODEL 1164-000-EA 400/230VAC 50HZ. 3 PHASE

POWER SUPPLY Electrical power to be supplied to the oven by a four conductor service.

Brown conductor is hot.
Black conductor is hot.
Black conductor is hot.
Green conductor is ground.

MAIN FAN CIRCUIT Power is permanently supplied, through the 10 amp oven fuse, through the

normally closed control box hi-limit thermostat (opens at 140°F, 60°C), to the
normally open oven fan switch. Power is also supplied to the normally open
cooling fan thermostat. Closing the oven fan switch supplies line voltage to the
main fan motor, the cooling fan, the primary of the control transformer and to
the oven control.

HEAT CIRCUIT Closing the oven fan switch supplies line voltage, through the normally open air

pressure switch (closed by air pressure from the main fan) to the oven control.
Line voltage is also supplied to the primary of the control transformer. Secondary
voltage, 24VAC, is supplied to the oven control. The oven control is set to desired
temperature. The thermocouple will provide varying millivolts to the oven control.
The oven control supplies line voltage to the coil of the contactor at intermittent
intervals to maintain the desired temperature. The display on the oven control will
indicate when the contactor is energized.
NOTE: The display also indicates oven temperature.

CONVEYOR CONTROL Closing the oven fan switch supplies line voltage to the conveyor motor and to the

primary of the control transformer. Secondary voltage, 24VAC, is supplied to the
oven control. Setting the oven control to the desired time outputs voltage, through
a reversing switch, to the conveyor motor.
NOTE: The conveyor system uses a hall effect sensor and magnet to prove
operation of the conveyor motor. If the conveyor motor is not running, “BELT
JAM” is indicated on the display.

Impinger II – Advantage Digital Service Manual - International

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SCHEMATIC DIAGRAM

MODEL 1154-000-EA, 1155-000-EA

SERIAL NUMBER 2038616 TO 2045407

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Impinger II – Advantage Digital Service Manual - International

SCHEMATIC DIAGRAM

MODEL 1154-000-EA, 1155-000-EA

SERIAL NUMBER 2045408 AND ABOVE

Impinger II – Advantage Digital Service Manual - International

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SCHEMATIC DIAGRAM

MODEL 1164-000-EA

SERIAL NUMBER 2038616 AND ABOVE

6

Impinger II – Advantage Digital Service Manual - International

SCHEMATIC DIAGRAM

MODEL 1164-000-EA

SERIAL NUMBER 2053336 AND ABOVE (RoHS Compliant)

Impinger II – Advantage Digital Service Manual - International

7

TROUBLESHOOTING GUIDE

IMPINGER II ADVANTAGE

SERIAL NUMBER 2038616 AND ABOVE

(OVENS WITH PUSH BUTTON CONTROLS)

MODEL 1154-000-EA NAT. GAS 230VAC 50 HZ. 1 PHASE
MODEL 1155-000-EA LP GAS 230VAC 50 HZ. 1 PHASE

REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS

SYMPTOM POSSIBLE CAUSE EVALUATION
Oven fan will not run Incoming power supply Check breaker, reset if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Hi-limit thermostat, control box Check for voltage on both sides of switch. Terminals are

normally closed. If open, reset and test oven for proper

operation. If thermostat will not hold, and control box

temperature is not exceeding 140°F (60°C), replace

thermostat.
Switch, main fan With power off, check continuity between switch

terminals. Replace as needed.
Motor, main fan Check for opens, shorts or grounds. With power off, turn

fan blade to check for locked rotor.
Capacitor Check for shorts or grounds.

WARNING: Capacitor has a stored charge, discharge

before testing.
No control box cooling Incoming power supply Check breaker, reset if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.
Switch, main fan With power off, check continuity between switch

terminals. Replace as needed.
Cooling fan Line voltage should now be at the cooling fan. If voltage

is present, check motor for opens, shorts or grounds.

With power off, check for locked rotor.
No automatic control
box cooling

Cooling fan thermostat Check the cooling fan thermostat (thermostat closes at

Cooling fan Line voltage should now be at the cooling fan. If voltage

Oven will not heat
Serial Number
2045407 & Below
Main fan If not operating, refer to “Oven fan will not run”.
Gas pressure switch This switch is located inside the gas valve and should

Incoming power supply Check breaker, reset if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.

120°F and opens at 100°F). With the cooling fan

thermostat pre-heated, check for continuity. If

thermostat is open, replace cooling fan thermostat.

is present, check motor for opens, shorts or grounds.

With power off, check for locked rotor.

Gas supply Check for adequate gas supply and be sure that the

manual gas shut off valve is open. Also check flexible

gas line connection.

close when gas pressure is present.

WITH POWER OFF: Remove 3 prong plug (on gas

valve) and measure continuity between terminals 2 and

3. If no continuity, check the following: Proper gas

pressure supply to gas valve as marked on the oven

specification plate. Check for proper adjustment of the

gas pressure switch, 10 for Nat. gas, 27 for LP gas or

4.5 for town gas. Check the filter in gas valve for

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Impinger II – Advantage Digital Service Manual - International

blockage or damage. If above checks are okay, but

pressure switch is still not closed, replace gas valve.
Air pressure switch Check air switch terminals for supply voltage to

terminals NO2 and COM. If voltage is present on one

side only, check for air tube blockage or misalignment.

If these are okay, adjust air pressure switch or replace

if necessary.
Oven cavity hi-limit thermostat

Terminals are normally closed, opens at 660°F (350°C).

If open, reset and test oven for proper operation. If

thermostat will not hold for maximum oven temperature,

and oven is not exceeding control setting, check for

proper location of capillary bulb in its spring holder. If

above checks are okay, replace hi-limit thermostat.
Ignition control Check for proper supply voltage to ignition control.

Check for proper voltage to the burner blower motor.

This can be checked at motor connecting plug

terminals 2 and 5. If voltage is present, proceed with

next step, if not, wait 30 seconds, push reset button

and try to restart. If this fails, check wires from

thermostat and burner blower motor to the ignition

control. If the above checks okay, replace ignition

control.
Burner blower motor Check for supply voltage to motor. WITH POWER OFF:

Turn blower wheel to check for locked rotor. If supply

voltage is present at motor connecting plug terminals 2

and 5, and motor does not run, replace burner blower

motor.
Air pressure switch

(burner blower)

Check for proper supply voltage switching from “NC” to

“NO” on ignition control. Check for air pressure switch

adjustment, air tube blockage or misalignment. If these

adjustments fail, replace air pressure switch.
Spark generator A pre-purge time of 30 to 60 seconds occurs after

burner blower motor starts. Check for supply voltage at

spark generator. If voltage is not present, check reset

button for ignition control. If voltage is still not present,

replace ignition control. If there is input voltage to the

spark generator, but there is no high voltage output,

replace the spark generator.
Igniter/sensor assembly Check this assembly for visible damage. Replace as

needed. If there is no visible damage, check for voltage

supply to igniter/sensor assembly. If there is voltage

supplied to the igniter/sensor, but there is no spark,

replace igniter/sensor assembly.
Gas valve Gas valve should open when proper supply voltage is

present. If there is no voltage present, check reset

button on ignition control, and all connections for

tightness. If there is still no voltage to gas valve,

replace the ignition control. If there is voltage to the gas

valve, check for gas pressure at the gas pressure tap

(located in the gas piping just prior to the burner). If

there is no gas pressure, replace the gas valve.
Flame will not stay on Flame sensor To check for flame sensor operation, connect a digital

multimeter (capable of measuring DC microamps)

between the flame sensor wire and terminal #1 on the

ignition control. Sensor current is to be 3 microamps,

minimum. If these readings are not achieved, replace

igniter/sensor assembly. Also check for any type of

damage to flame sensor wire and connections.

NOTE: The DC microamp test must be conducted with

the oven in low flame (bypass) operation.

Impinger II – Advantage Digital Service Manual - International

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Power supply Set the temperature to the lowest temperature setting.

If there is sufficient microamp current, but the flame will

not stay lit, check for proper polarity of the power

supply.
Ignition control If there is sufficient microamp current, and there is

proper polarity of the power supply, but the burner will

not stay lit, check the reset button on the ignition

control. If the above test is okay, replace the ignition

control.
Oven will not heat
Serial Number
2045408 & Above

Gas supply Check for adequate gas supply and be sure that the

manual gas shut off valve is open. Also check flexible

gas line connection.
Main fan If not operating, refer to “Oven fan will not run”.
Air pressure switch Check air switch terminals for supply voltage to

terminals C and NO. If voltage is present on one side

only, check for air tube blockage or misalignment. If

these are okay, adjust air pressure switch or replace if

necessary.
Oven cavity hi-limit thermostat

Terminals are normally closed, opens at 350°C (660°F).

If open, reset and test oven for proper operation. If

thermostat will not hold for maximum oven temperature,

and oven is not exceeding control setting, check for

proper location of capillary bulb in its spring holder. If

above checks are okay, replace hi-limit thermostat.
Ignition control Check for proper supply voltage to ignition control.

Check for proper voltage to the burner blower motor.

This can be checked at motor connecting plug terminal

5 and Neutral. If voltage is present, proceed with next

step, if not, wait 30 seconds, push reset button and try

to restart. If this fails, check wires from burner blower

motor to the ignition control. If the above checks okay,

replace ignition control.
Burner blower motor Check for supply voltage to motor. WITH POWER OFF:

Turn blower wheel to check for locked rotor. If supply

voltage is present at motor connecting plug terminal 5

and Neutral, and motor does not run, replace burner

blower motor.
Air pressure switch

(burner blower)

Check for proper supply voltage switching from “NC” to

“NO” on ignition control. Check for air pressure switch

adjustment, air tube blockage or misalignment. If these

adjustments fail, replace air pressure switch.
Ignition control A pre-purge time of 30 to 60 seconds occurs after

burner blower motor starts. Check for high voltage

spark output from the ignition control. If there is no high

voltage spark output, check reset button for ignition

control. If there is still no high voltage output, replace

the ignition control.
Igniter/sensor assembly Check this assembly for visible damage. Replace as

needed. If there is no visible damage, check for voltage

supply to igniter/sensor assembly. If there is voltage

supplied to the igniter/sensor, but there is no spark,

replace igniter/sensor assembly.
Gas valve Gas valve should open as the ignition control generates

the high voltage spark. Place manometer on the

pressure tap fitting (located in the gas piping just prior

to the burner manifold) and check for gas pressure. If

valve does not open, check reset button on ignition

control, and all connections for tightness. If there is still

no gas pressure, remove the ignition control from the

gas valve. Check the coils of the gas valve for opens or

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Impinger II – Advantage Digital Service Manual - International

shorts. Readings should be as follows, V1 – 2.9K ohms

approx., V2 – 1.3K ohms approx. If these readings are

not achieved, replace gas valve. If these readings are

achieved, replace ignition control.
Flame will not stay on Flame sensor To check for flame sensor operation, connect a digital

multimeter (capable of measuring DC microamps)

between the flame sensor wire and the flame sensor

connection on the ignition control. Sensor current is to

be 0.9 microamps, minimum. If these readings are not

achieved, replace igniter/sensor assembly. Also check

for any type of damage to flame sensor wire and

connections.

NOTE: The DC microamp test must be conducted with

the oven in low flame (bypass) operation.
Power supply Set the temperature to the lowest temperature setting.

If there is sufficient microamp current, but the flame will

not stay lit, check for proper polarity of the power

supply.
Ignition control If there is sufficient microamp current, and there is

proper polarity of the power supply, but the burner will

not stay lit, check the reset button on the ignition

control. If the above test is okay, replace the ignition

control.
NOTE: Flame should be on at

this time
Low flame is on, but
no main flame

Control transformer Check for supply voltage to the primary of control

transformer. If no voltage is present, trace wiring back
to oven fan switch. If voltage is present, check for
24VAC at transformer secondary. If there is primary
voltage, but no secondary voltage, replace control
transformer.

Conveyor motor Check for supply voltage to the conveyor motor at

terminal #6 to neutral. If no voltage is present, trace
wiring back to the oven fan switch. If voltage is present,
but the motor will not run, check the motor windings for
opens or shorts. If any of the above fail, replace the
conveyor motor.

Capacitor, conveyor motor Check for shorts or grounds. Replace capacitor as

needed.
WARNING: Capacitor has a stored charge, discharge
before testing.

Switch, conveyor reversing Check continuity between switch terminals. Replace

switch as needed.

Oven control If there is voltage supplied to the motor, and the motor,

capacitor and reversing switch check good, replace the

oven control.
Conveyor motor runs,
but there is no speed

NOTE: Display will indicate

“BELT JAM”
display
Oven control Check for output voltage from oven control to hall effect

sensor (sensor is located in the conveyor motor).
Measure voltage at the motor connector, red wire and
yellow wire. Voltage should be approx. 10VDC. If no
voltage is present, trace wiring back to oven control. If
there is no voltage output at the oven control, replace
oven control.

Conveyor motor If there is voltage supplied to the hall effect sensor,

check for a frequency output from the hall effect
sensor. Measure frequency across the yellow and white
wires in the motor connector. Frequency reading

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11

should be approx. 25-100 Hz. If these readings are not
achieved, replace conveyor motor. If the readings are
achieved, proceed.

Oven control If the hall effect sensor readings are correct, but there

is no speed indicated on the display, replace the oven
control

TROUBLESHOOTING GUIDE

IMPINGER II ADVANTAGE

SERIAL NUMBER 2038616 AND ABOVE

(OVENS WITH PUSH BUTTON CONTROLS)

MODEL 1164-000-EA 400/230VAC 50HZ. 3 PHASE

REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS

SYMPTOM POSSIBLE CAUSE EVALUATION

Oven fan will not run Incoming power supply Check breaker, reset if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.

No control box cooling Incoming power supply Check breaker, re set if required. Check power plug to

Oven cavity hi-limit

Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Hi-limit thermostat, control

Switch, main fan With power off, check continuity between switch

12

Oven cavity hi-limit
thermostat

Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Hi-limit thermostat, control
box

Switch, main fan With power off, check continuity between switch
Motor, main fan Check for opens, shorts or grounds. With power off, turn
Capacitor Check for shorts or grounds.

thermostat

box

Terminals are normally closed, opens at 660°F (350°C).
If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb ion its spring holder. If
above checks are okay, replace hi-limit thermostat.

Check for voltage on both sides of switch. Terminals are
normally closed. If open, reset and test oven for proper
operation. If thermostat will not hold, and control box
temperature is not exceeding 140°F (60°C), replace
thermostat.

terminals. Replace as needed.
fan blade to check for locked rotor.
WARNING: Capacitor has a stored charge, discharge

before testing.
be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.
Terminals are normally closed, opens at 660°F (350°C).

If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb in its spring holder. If
above checks are okay, replace hi-limit thermostat.

Check for voltage on both sides of switch. Terminals are
normally closed. If open, reset and test oven for proper
operation. If thermostat will not hold, and control box
temperature is not exceeding 140°F (60°C), replace
thermostat.

Impinger II – Advantage Digital Service Manual - International

terminals. Replace as needed.

Cooling fan Line voltage should now be at the cooling fan. If voltage

is present, check motor for opens, shorts or grounds.

With power off, check for locked rotor.
No automatic control
box cooling

Incoming power supply Chec k breaker, reset if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.
Oven cavity hi-limit

thermostat

Terminals are normally closed, opens at 660°F (350°C).

If open, reset and test oven for proper operation. If

thermostat will not hold for maximum oven temperature,

and oven is not exceeding control setting, check for

proper location of capillary bulb ion its spring holder. If

above checks are okay, replace hi-limit thermostat.
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Hi-limit thermostat, control

box

Check for voltage on both sides of switch. Terminals are

normally closed. If open, reset and test oven for proper

operation. If thermostat will not hold, and control box

temperature is not exceeding 140°F (60°C), replace

thermostat.
Cooling fan thermostat Check the cooling fan thermostat (thermostat closes at

120°F and opens at 100°F). With the cooling fan

thermostat pre-heated, check for continuity. If

thermostat is open, replace cooling fan thermostat.
Cooling fan Line voltage should now be at the cooling fan. If voltage

is present, check motor for opens, shorts or grounds.

With power off, check for locked rotor.
Oven will not heat Main fan If not operating, refer to “Oven fan will not run”.
Control transformer Check for supply voltage to the primary of control

transformer. If no voltage is present, trace wiring back

to oven fan switch. If voltage is present, check for

24VAC at transformer secondary. If there is primary

voltage, but no secondary voltage, replace control

transformer.
Air pressure switch Check air switch terminals for supply voltage to

terminals “NO” and “COM”. If voltage is present on one

side only, check for air tube blockage or misalignment.

If these are okay, adjust air pressure switch or replace if

necessary.
Oven control Check for 24VAC supply to oven control. If no voltage is

present, trace wiring back to control transformer. Check

for supply voltage to oven control. If no voltage is

present, trace wiring back to oven fan switch. If voltage

is present, check for a read-out on the display. If there

is no read-out on the oven display, replace oven

display. If there is a read-out on the oven control, set

the control to maximum temperature (see Installation

operation manual for temperature adjustment). With the

control at maximum temperature, check for supply

voltage to the mercury contactor. If there is voltage at

the mercury contactor, proceed to “Mercury contactor”

for next check. If there is no voltage at the mercury

contactor, trace wiring back to the oven control. If there

is no voltage output at the oven control, check the read-

out on the oven control. If the oven control reads

“PROBE FAIL” this indicates that the thermocouple has

failed or become disconnected from the oven control.
Thermocouple Check to see that the thermocouple is securely

connected to the oven control. If the thermocouple is

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13

connected to the oven control, and the display indicates

“PROBE FAIL”, disconnect the thermocouple from the

oven control and measure the resistance of the

thermocouple. The thermocouple should read approx.

11Ω. If these readings are not achieved, replace the

thermocouple. If these readings are correct, proceed.
Oven control If the thermocouple checks good, but the oven control

indicates that there is a thermocouple failure, replace

the oven control. If the oven control indicates a

temperature reading but the oven will not heat,

proceed.
Thermocouple WITH POWER ON AND THERMOCOUPLE

ATTACHED TO THE OVEN CONTROL: Measure the

DC millivolt output of the thermocouple. Refer to the

thermocouple chart (located in the “Removal” section of

the manual) for proper millivolt readings. If these

readings are not achieved, replace thermocouple.
Oven control If the thermocouple checks good, but there is no suppl y

voltage output to the mercury contactor, replace the

oven control. If there is supply voltage output to the

mercury contactor, proceed.
Mercury contactor Check for supply voltage to the contactor coil. If voltage

is present and the contactor will not activate, replace

the mercury contactor Also check each contactor for

high voltage input and output.
Heating element(s) Check the Amp draw on each power leg for proper

load. Check the specification plate for rating

information. If the Amp draw is high or low, check the

individual elements for opens, shorts and proper

resistance.

WITH POWER OFF; To check resistance of the

elements, remove all leads from the elements and use

a digital multimeter.

The element resistance should be as follows:

230V – 33 ohm.

Replace heating elements as needed.
Oven heats with
switch off

Mercury contactor The mercury contactor has probably failed in the closed

position. If there is no voltage at the operating coil, but

there is high voltage output from the contactor, replace

the mercury contactor.
Intermittent heating Thermal/overload of

main fan motor

The main fan motor is equipped with internal thermal

protection and will cease to operate if overheating

occurs. As the motor overheats and cools, this will

cause the heating system to cycle on and off

intermittently. Improper ventilation or lack of preventive

maintenance may cause this problem. Also, most of the

problem listed under “Oven will not heat” can cause

intermittent failure.
Conveyor will not run Incoming power supply Check breaker, re set if required. Check power plug to

be sure it is firmly in receptacle. Measure incoming

power, call power co. if needed.
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Hi-limit thermostat, control

box

Check for voltage on both sides of switch. Terminals are

normally closed. If open, reset and test oven for proper

operation. If thermostat will not hold, and control box

temperature is not exceeding 140°F (60°C), replace

thermostat.
Switch, main fan With power off, check continuity between switch

terminals. Replace as needed.

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Impinger II – Advantage Digital Service Manual - International

Control transformer Check for supply voltage to the primary of control

transformer. If no voltage is present, trace wiring back

to oven fan switch. If voltage is present, check for

24VAC at transformer secondary. If there is primary

voltage, but no secondary voltage, replace control

transformer.
Conveyor motor Check for supply voltage to the conveyor motor at

terminal #6 to neutral. If no voltage is present, trace

wiring back to the oven fan switch. If voltage is present,

but the motor will not run, check the motor windings for

opens or shorts. If any of the above fail, replace the

conveyor motor.
Capacitor, conveyor motor Check for shorts or grounds. Replace capacitor as

needed.

WARNING: Capacitor has a stored charge, discharge

before testing.
Switch, conveyor reversing Check continuity between switch terminals. Replace

switch as needed.
Oven control If there is voltage supplied to the motor, and the motor,

capacitor and reversing switch check good, replace the

oven control.
Conveyor motor runs,
but there is no speed

NOTE: Display will indicate

“BELT JAM”
display
Oven control Check for output voltage from oven control to hall effect

sensor (sensor is located in the conveyor motor).
Measure voltage at the motor connector, red wire and
yellow wire. Voltage should be approx. 10VDC. If no
voltage is present, trace wiring back to oven control. If
there is no voltage output at the oven control, replace
oven control.

Conveyor motor If there is voltage supplied to the hall effect sensor,

check for a frequency output from the hall effect sensor.
Measure frequency across the yellow and white wires in
the motor connector. Frequency reading should be
approx. 25-100 Hz. If these readings are not achieved,
replace conveyor motor. If the readings are achieved,
proceed.

Oven control If the hall effect sensor readings are correct, but there is

no speed indicated on the display, replace the oven
control

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15

REMOVAL, INSTALLATION AND ADJUSTMENTS

IMPINGER II ADVANTAGE SERIES

CAUTION

BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER

OVEN BE SURE TO DISCONNECT ELECTRICAL POWER AND GAS SUPPLY.

MAIN FAN – REPLACEMENT
A. Shut off power at main breaker.

B. Remove motor cover from back of oven.
C. Disconnect wiring and mark for reassembly.
D. Remove bolts and slide back straight out of the oven.
E. Loosen the bolt from fan hub and remove fan from motor shaft.
NOTE: Measure distance from fan blade to rear wall assembly before removal to aid in reassembly.
F. Reassemble in reverse order and check system operation.

MOTOR, MAIN FAN – REPLACEMENT
A. Shut off power at main breaker.

B. Remove motor cover from back of oven.
C. Disconnect wiring and mark for reassembly.
D. Remove bolts and slide back straight out of the oven.
E. Loosen the bolt from fan hub and remove fan from motor shaft.
NOTE: Measure distance from the fan blade to rear wall assembly before removal to aid in reassembly.
F. Remove four screws from motor support assembly.
G. Remove motor mount clamp and remove motor from oven back.
H. Remove motor mount from motor.
I. Reassemble in reverse order and check system o peration.

CAPACITOR – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control box cover and front panel.
C. Discharge capacitor.
D. Remove capacitor.
E. Reassemble in reverse order and check system operation.

ON/OFF SWITCH – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control box cover and front panel.
C. Depress spring clips on sides of switch and push out.
D. Remove wires from switch and mark for reassembly.
E. Reassemble in reverse order and check system operation.
NOTE: Make sure switch housing is fully seated in control box housing.

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Impinger II – Advantage Digital Service Manual - International

FUSE HOLDER – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control box cover and front panel.
C. Remove wires from fuse holder and mark for reassembly.
D. Remove mounting screws or mounting nut on fuse holder and remove fuse holder.
E. Reassemble in reverse order and check system operation.

THERMOSTAT, CONTROL BOX HI-LIMIT – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control box cover and front panel.
C. Remove wires from thermostat and mark for reassembly.
D. Remove mounting screws and remove thermostat.
E. Reassemble in reverse order and check system operation.
NOTE: Push reset button on new thermostat.

COOLING FAN, CONTROL BOX – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Remove four mounting screws from fan frame.
D. Disconnect power cord and remove fan.
E. Reassemble in reverse order and check system operation.

THERMOSTAT, COOLING FAN, REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Remove wires and mark for reassembly.
D. Remove two mounting screws and remove thermostat.
E. Reassemble in reverse order and check system operation.
NOTE: Push reset button on new thermostat.

BURNER BLOWER MOTOR – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Unplug motor connector.
D. Remove three mounting screws from blower tube at burner housing.
E. Remove air shutter assembly from old motor for assembly on new motor.
F. Reassemble in reverse order and check system operation.
NOTE: Check air shutter at approximately ½ open and adjust to get a blue flame with an occasional tip of
yellow under high flame. A view port in the burner assembly should be used to observe flame.

HI-LIMIT THERMOSTAT, OVEN CAVITY – REPLACEMENT
A. Shut off power at main breaker.

B. Remove conveyor and bottom finger assembly.
C. Remove capillary bulb from bracket in oven chamber and pull capillary tube through tube into control

box.
D. Remove all wires and mark for reassembly.
E. Remove mounting nut and remove thermostat.
F. Reassemble in reverse order and check system operation. Be sure capillary tube is securely in the

mount.
NOTE: Push reset button on new thermostat.

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17

TRANSFORMER, CONTROL – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Remove all wires from transformer and mark for reassembly.
D. Remove two mounting screws from transformer base and remove transformer.
E. Reassemble in reverse order and check system operation.

OVEN CONTROL – REPLACEMENT

A. Shut off power at main breaker.
B. Remove control box cover and front panel.
C. Remove all wiring connections and mark for reassembly.
D. Remove oven control by pulling control from the mounting pins. Remove control from oven.
E. Before installing new oven control, set voltage jumper (located at the bottom center of the oven

control) to the proper voltage (120V/240V) position. Install the four pushbutton extensions

(included with the oven control) by pushing the extensions onto the four set buttons on control.
F. Reassemble in reverse order and check system operation.
G. Set the oven control for the proper operating mode. The 1100 seri es ovens use a single temperature

control system. The oven control must be set to the proper operating mode. Set the control as

follows: With the oven power switch “off”, depress the “time” and “up” buttons and turn the oven “on”.

Control will indicate ”Imp I or Imp II”. Release the buttons, The control will indicate “Temp to store”.

Press the “up” or “down” until ”Imp II” appears on the display. Press the “temp” button. The control is

now set for single burner operation.

THERMOCOUPLE – REPLACEMENT
A. Shut off power at main breaker.

B. Remove conveyor and bottom finger assembly.
C. Remove control panel top and front cover.
D. Remove thermocouple from bracket in oven chamber and pull thermocouple through tube into control

box.

E. Remove two thermocouple wires from temperature control. Note wire color and location for

reassembly

F. Reassemble in reverse order and check system operation
THERMOCOUPLE MEASUREMENT
TEMPERATURE (°F) D.C. MILLIVOLTS

200° 2.8
250° 4.0
300° 5.1
350° 6.0
400° 7.1
450° 8.2
500° 9.3
550° 10.4
600° 11.5

BURNER CONTROL – REPLACEMENT (S/N 2045407 and Below)
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Remove wires from control and mark for reassembly.
D. Remove mounting screws from control and remove burner control.
E. Reassemble in reverse order and check system operation.

BURNER CONTROL – REPLACEMENT (S/N2045408 and Above)

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Impinger II – Advantage Digital Service Manual - International

A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove wires from control and mark for reassembly.
D. Remove one mounting screw and remove burner control from the gas valve.
E. Reassemble in reverse order and check system operation.

GAS VALVE – REPLACEMENT (S/N 2045407 and Below)
A. Shut off power at main breaker.

B. Shut off gas supply to the oven and disconnect the flexible gas line to oven.
C. Remove control panel top and front cover.
D. Remove the manual gas shut-off valve.
E. Remove screws from the bulkhead plate on inlet gas pipe and remove inlet gas pipe.
F. Remove pilot tube and wiring from gas valve, mark all wiring for reassembly.
G. Disconnect pipe union in gas line and remove gas valve and piping assembly.
H. Remove piping from gas valve.
I. Reassemble in reverse order and check system o peration.
J. Check all gas line fitting for leaks.
K. Adjust the gas manifold pressure on the gas valve. Refer to the specification plate on the oven for

proper rating.

GAS VALVE – REPLACEMENT (S/N 2045408 and Above)
A. Shut off power at main breaker.

B. Shut off gas supply to the oven and disconnect the flexible gas line to the oven.
C. Remove control panel top and front cover.
D. Remove the manual gas shut off valve.
E. Remove screws from the bulkhead plate on inlet gas pipe and remove inlet gas pipe.
F. Remove wiring from ignition control (mounted on gas valve) mark all wiring for reassembly.
G. Remove pilot tube, Disconnect pipe union in gas line and remove gas valve and piping assembly.
H. Remove piping from gas valve.
I. Reassemble in reverse order and check system o peration.
J. Check all gas line fittings for leaks.
K. Adjust the gas manifold pressure on the gas valve. Refer to the specification plate on the oven for

proper rating.

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TEMPERATURE REGULATION VALVE – REPLACEMENT
A. Shut off power at main breaker.

B. Shut off gas supply to the oven and disconnect the flexible gas line to oven.
C. Remove control panel top and front cover.
D. Remove bypass tube from burner manifold.
E. Remove wiring from valve and mark for reassembly.
F. Remove four mounting nuts from burner manifold and disconnect pi pe union.
G. Remove temperature regulation valve and piping from oven.

IGNITER/SENSOR ASSEMBLY – REPLACEMENT
A. Shut off power at main breaker.

B. Shut off gas supply to oven.
C. Remove control panel top and front cover.
D. Remove gas valve assembly.(see “GAS VALVE”)
E. Remove temperature regulation valve. (see “TEMPERATURE REGULATION VALVE”)
F. Disconnect all wires from burner and ma rk for reassembly.
G. Remove screws from burner tube and remove burner venturi.
H. Remove two mounting screws and remove igniter/sensor assembly from burner venturi.
I. Reassemble in reverse order and check system operation. Check all gas line fittings for leaks.

BYPASS ORIFICE – REPLACEMENT
A. Shut off power at main breaker.

B. Shut off gas supply to the oven and disconnect the flexible gas line to oven.
C. Remove control panel top and front cover.
D. Disconnect bypass tube from gas valve.
E. Remove bypass orifice from gas valve.
F. Reassemble in reverse order and check system operation.
G. Check all gas line fittings for leaks.

MAIN BURNER ORIFICE – REPLACEMENT
A. Shut off power at main breaker.

B. Shut off gas supply to the oven and disconnect the flexible gas line to oven.
C. Remove control panel top and front cover.
D. Remove burner manifold. See “TEMPERATURE REGULATION VALVE”.
E. Remove main burner orifice from burner manifold.
F. Reassemble in reverse order and check system operation.
G. Check all gas line fittings for leaks.

REVERSING SWITCH – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Remove wires from reversing switch and mark for reassembly.
D. Remove mounting nut and remove switch.
E. Reassemble in reverse order and check system operation.

CONVEYOR DRIVE MOTOR – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Disconnect all wiring from motor and mark for reassembly.
D. Remove coupling from motor drive shaft.
E. Remove four screws and remove conveyor motor and mounting bracket.
F. Remove mounting bracket from conveyor motor.
G. Reassemble in reverse order and check system operation.

REVERSING CONVEYOR DIRECTION

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Impinger II – Advantage Digital Service Manual - International

A. Shut off power at oven switch.
B. Set conveyor reversing switch in the other position.
C. Turn oven “on” and check for proper operation.

CAPACITOR, CONVEYOR DRIVE MOTOR – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Discharge capacitor before removing wires. Mark wires for reassembly.
D. Remove mounting screw and remove capacitor.
E. Reassemble in reverse order and check system operation.

AIR PRESSURE SWITCH – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Disconnect wiring from air pressure switch and mark for reassembly.
D. Disconnect air tube from air pressure switch.
E. Remove two mounting screws and remove air pressure switch.
F. Reassemble in reverse order and check system operation. Be sure to calibrate new air pressure

switch. For proper calibration, see below.
G. Turn adjusting screw on air pressure switch fully counter clockwise.
H. Turn oven “on”.
I. Turn adjusting screw on air pressure switch clockwise until heat shuts off.
J. Turn adjusting screw on air pressure switch counter clockwise ¼ turn.
K. Reassemble control panel top and front cover.

BEARING, CONVEYOR – REPLACEMENT
A. Remove conveyor from oven and place on a flat work surface.

B. Remove connecting links from conveyor belt. See Installation Operations manual for proper

procedure. Remove conveyor belt from conveyor.
C. Move drive shaft or idler shaft toward end of conveyor, and shaft with bearing will now slip out of

conveyor frame.
D. Remove bearing from conveyor shaft.
E. Reassemble in reverse order and check system operation.

MERCURY CONTACTOR – REPLACEMENT
A. Shut off power at main breaker.

B. Remove control panel top and front cover.
C. Disconnect all wires and mark for reassembly.
D. Remove screws from mounting bracket and remove contactor.
E. Reassemble in reverse order and check system operation.

HEATING ELEMENT – REPLACEMENT
A. Shut off power at main breaker.

B. Remove back cover.
C. Disconnect heating element wires and mark for reassembly.
D. Disconnect motor wiring and mark for reassembly.
E. Remove oven back from oven.
F. Remove fan shroud.
G. Heating element may now be unbolted and removed.
H. Check new heating element for proper voltage. Reassemble in reverse order and check for proper

operation.

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IMPINGER II ADVANTAGE

GENERAL VIEW

LETTER PART NUMBER DESCRIPTION

A 369390 Caster 4” w/mounting plate
B 369502 Bottom finger cover
C Columnating plate, see Installation & Operations manual
D 370010 Bottom finger housing
E 369504 Top finger housing
F Columnating plate, see Installation & Operations manual
G 3695032 Top finger cover
H 369511 Oven top

I 369659 Conveyor hole cover (S/N 2052462 & Below)

370679 Conveyor hole cover (S/N 2052463 & Above)

J 369225 Baffle
K 369211 Thumb screw
L 370118 Cross support

M 369231 Caster 4” w/threaded stem
N 369232 Adjustable leg
O 369019 Stand side

P 370066 Plug

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Impinger II – Advantage Digital Service Manual - International

Impinger II – Advantage Digital Service Manual - International

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IMPINGER II ADVANTAGE

e

CONTROL BOX

1154-000-EA, 1155-000-EA

LETTER PART NUMBER DESCRIPTION

A 370108 Control box top
B 370355 Control, oven

C 370107 Side panel
D 370354 Facia, Label

E 369432 On/off switch
F 369378 Cooling fan

G 369579 Solid state alarm
H 369574 Spark generator S/N 2045407 and below

I 370362 Thermocouple, Type K

J 370384 Conveyor motor (S/N 2052462 & Below)

Not Shown 370676 Conveyor motor (S/N 2052463 & Above)

K 369575 Air pressure switch
L 369025 Blower air switch

M 369689 Plug, pressure test
N 369901 Manifold, burner
O 369566 Main orifice, Nat.

369524 Main orifice, LP

P 369654 Venturi, Nat. gas

369939 Venturi, LP gas
Q
R 370186 Solenoid valve

S 370031 Bypass orifice, Nat.

369557 Bypass orifice, LP

T 369589 Burner blower motor

U 369401 Air shutter assembly

V

W 357067 Thermostat, hi-limit, oven cavity

X 369192 Capacitor
Y 369771 Reset switch, ignition control

Z 370359 Reversing switch, conveyor
AA 353082 Ground lug
BB 370178 Junction box
CC 370176 Filter, E.M.I.
DD 369376 Terminal block, 3 pole
EE 369698 Cover
FF 370383 Capacitor, conveyor motor (S/N 2052462 & Below)

Not Shown 370682 Capacitor, conveyor motor (S/N 2052463 & Above)

GG 369507 Thermostat, cooling fan
HH 369431 Thermostat, control box hi-limit

II 369014 Fuse, 10A

JJ 357107 Fuse holder

KK 370241 Transformer, control

LL

MM 369331 Finger guard
Not Shown 7008696 Motor Mount Plate (S/N 2052463 & Above)
Not Shown 370679 Drive Shaft Cover (S/N 2052463 & Above)

369590
370397

369580
370400

369573
370401

Ignitor/sensor assy. S/N 2045407 and below
Ignitor/sensor assy. S/N 2045408 and above.

Gas valve Nat/LP S/N 2045407 and below Gas valv
Nat/LP S/N 2045408 and above

Ignition control S/N 2045407 and below
Ignition control S/N 2045408 and above

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Impinger II – Advantage Digital Service Manual - International

Impinger II – Advantage Digital Service Manual - International

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IMPINGER II ADVANTAGE

CONTROL BOX

1164-000-EA

LETTER PART NUMBER DESCRIPTION

A 370108 Control box top
B 370355 Control, oven
C 369432 On/off switch
D 370354 Facia, Label
E 370107 Side panel

F
G 370241 Transformer, control

H 369431 Thermostat, control box hi-limit

I 369507 Thermostat, cooling fan

J

K 369192 Capacitor
L 369368 Thermostat, hi-limit, oven cavity

M 370359 Reversing switch, conveyor

N 353082 Ground lug
O 369698 Junction box
P 370117 Terminal block
Q 370178 Cover, junction box
R 357107 Fuse holder
S 369014 Fuse, 10A
T 369331 Finger guard

U
V 369378 Cooling fan

W 370362 Thermocouple Type K

X

Not Shown 370711 EMI Filter (S/N 2053336 & Above - RoHS Compliant)
Not Shown 370674 Surge Protector (S/N 2053336 & Above - RoHS Compliant)

369025 Blower Air Switch
370673 Blower Air Switch (S/N 2053336 & Above - RoHS Compliant)

370383 Capacitor, conveyor motor (S/N 2052462 & Below)
370682 Capacitor, conveyor motor (S/N 2052463 & Above)

370384 Conveyor motor (S/N 2052462 & Below)
370676 Conveyor motor (S/N 2052463 & Above)

369479 Mercury contactor, 3 phase
370672 Solid State Relay (S/N 2053336 & Above - RoHS Compliant)

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Impinger II – Advantage Digital Service Manual - International

Impinger II – Advantage Digital Service Manual - International

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OVEN BACK ASSEMBLY

LETTER PART NUMBER DESCRIPTION

A 369182 Fan
B 369899 Fan shroud
C 369655 Stand off
D 370164 Heating element 230 Volt
E Rear wall

369976 Gas ovens
369549 Electric ovens

F 369581 Motor mount
G 369196 Motor
H 369695 Bracket, motor

I 369033 Clamp, motor

J 369681 Cover, back
K 369979 Bracket, hi-limit

L 369227 Spring
M 369541 Bracket, thermocouple

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Impinger II – Advantage Digital Service Manual - International

Impinger II – Advantage Digital Service Manual - International

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CONVEYOR / DOOR

LETTER PART NUMBER DESCRIPTION

A 369611 Coupler (S/N 2052462 & Below)
B 369664 Coupling center (S/N 2052 462 & Below)
C 369269 Ball plunger (S/N 2052462 & Below)
D 370116 Set screw (S/N 2052462 & Below)

Not Shown 370671 Drive Coupling (S/N 2052463 & Above)

E 369223
F 369224 Crumb pan, left, S/N 2045452 & below

G 369666 Conveyor frame assembly

H 369226 Pan stop

J 369516 Conveyor bearing

K 369514 Idler shaft

L 369515 Sprocket (includes set screw)

369978 Set screw

M 369238 Drive shaft (S/N 2052462 & Below)

Not Shown 370678 Drive shaft (S/N 2052463 & Above)

N 369513 Hinge

O 369510 Door assembly (includes N, P, and Q)

P 370016 Impinger nameplate

Q 369501 Door latch & catch

R 1123D Door with window (includes N, P, and Q)
S 369927 Window frame, top
T 369925 Glass, access window
U 369926 Window frame, bottom

W 369929 Retainer, window

X 369165 Splice clip, conveyor belt
Y 369194 Conveyor belt (complete)

369394 Conveyor belt (1 foot section)

Crumb pan, right, S/N 2045452 & below
Crumb pan, right & left, S/N 2045453 & above

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Impinger II – Advantage Digital Service Manual - International