Lincoln 1154-080-EA User Manual
PARTS & SERVICE MANUAL
Impinger II Express Series
International Models
MODELS:
Please note that the model numberi ng system changed
March 2007. The chart below shows the old model
numbering system and its matching new model number
system. Please see Model Number Key section on next
page for additional information.
Old Model Number
1154-000-EA
1154-080-EA
1154-V80-EA
1155-000-EA
1155-080-EA
1155-V80-EA
1164-000-EA
1164-080-EA
New Model Number
→
1154-z00-U-Kxxxx
→
1154-z00-U-Kxxxx
→
1157-z00-U-Kxxxx
→
1155-z00-U-Kxxxx
→
1155-z00-U-Kxxxx
→
1158-z00-U-Kxxxx
→
1164-z00-U-Kxxxx
→
1164-z00-U-Kxxxx
→
P/N: L371086
REV: 10.21.09
Lincoln Foodservice Products, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
Telephone: 260.459.8200
Fax: 260.436.0735
Technical Support: 260.459.8200
lincolnfp.com
MODEL NUMBER KEY
EXAMPLE: 1154-B00-E-K1801
11 54 - B 00 - E - K1801
Agency Code (i.e. CE & RoHS combined)
Custom Configuration Code (i.e. General Market Version)
Language Code
Indicates change to base assembly (i.e. Natural Gas, 230V, 1 phase, 50 Hz)
Oven Platform Size (i.e. Impinger II)
CODE LANGUAGE COUNTRY CODE LANGUAGE COUNTRY
0 English Dom. & Int. Default N Finnish Finland
B French France/Luxembourg O Restricted --C German Germany P Norwegian Norway
D Italian Italy Q English Japan
E Spanish Spain R Swedish Sweden
F English UK/India/Africa/Hungary S English Australia
G Spanish Mexico/Latin America T Mandarin China
H Portuguese Portugal U Restricted ---
I Not Used --- V English Pacific Rim/Korea
J Danish Denmark W English Middle East
K
L Dutch Netherlands Y Not Used --M Greek Greece Z Not Used ---
Dutch &
French
Belgium X Not Used ---
AGENCY CODE TABLE
CODE AGENCY
N No Agency
E CE & RoHS compliance combined
U US & Canada compliance only
A Advantage style oven to be phase d-out
B Australia AGA
Panel Setup Code
2
Impinger II – Advantage Digital Express Service Manual - International
SEQUENCE OF OPERATIONS
IMPINGER II ADVANTAGE DIGITAL EXPRESS
SERIES 1154 EXPORT NAT. GAS 230VAC 50 HZ. 1 PHASE
SERIES 1155 EXPORT LP GAS 230VAC 50 HZ. 1 PHASE
SERIES 1157 EXPORT NAT. GAS 230VAC 50/60HZ 1 PHASE
SERIES 1158 EXPORT LP GAS 230VAC 50/60HZ 1 PHASE
POWER SUPPLY Electrical power to be supplied to the oven by a three conductor service.
CONTROL BOX AUTO
COOL DOWN
MAIN FAN CIRCUIT
Burner does not go through
filter.
BURNER CIRCUIT Closing the oven fan switch supplies line voltage through the normally open air
IGNITION CONTROL The ignition control switches line voltage to the combustion blower motor. The
TEMPERATURE CONTROL Closing the oven fan switch supplies line voltage to the primary of the control
CONVEYOR DRIVE Closing the oven fan switch supplies line voltage to the conveyor motor and to the
When the temperature in the control box reaches 120°F ± 3°F (48.9°C ± 1.7°C),
the cooling fan thermostat will switch power to the control box cooling fan. The
thermostat will interrupt power to the cooling fan when the control box temperature
falls to 100°F ± 3°F (37.8°C ± 1.7°C).
Power is permanently supplied through a 10 amp oven fuse to the normally open
double pole oven fan switch. Closing the oven fan switch supplies line voltage to
the main fan motor. Closing the main fan switch also supplies voltage to the
cooling fan through the EMI Filter to the primary of the control transformer, the
conveyor motor, and the burner system.
pressure switch (closed by the air pressure from the main fan), through the
normally closed oven cavity hi-limit thermostat (opens at 662°F, 350°C), and to the
ignition control.
combustion air pressure switch swit ches from normally closed to normally open
upon sensing air pressure in the burner housing. After a pre-purge period of
between 30 and 60 seconds, the spark is energized, the main gas valve and the
burner pilot light are energized, and ignition should now occur.
transformer. Secondary voltage, 24VAC, is supplied to the oven control. The oven
control is set to desired temperature. The thermocouple will provide varying
millivolts to the oven control. The oven control supplies line voltage to the
temperature regulation valve at intermittent intervals to maintain the desired
temperature. The display on the oven control will indicate when the temperature
regulation valve is energized.
NOTE: The display also indicates oven temperature.
primary of the control transformer. Secondary voltage, 24VAC, is supplied to the
oven control. Setting the oven control to the desired time outputs voltage, through
a reversing switch, to the conveyor motor.
NOTE: The conveyor system uses a hall effect sensor and magnet to prove
operation of the conveyor motor. If the conveyor motor is not running, “BELT JAM”
is indicated on the display.
Impinger II – Advantage Digital Express Service Manual - International
3
SEQUENCE OF OPERATIONS
IMPINGER II ADVANTAGE DIGITAL EXPRESS
SERIES 1164 EXPORT 400/230VAC 50HZ. 3 PHASE
POWER SUPPLY Electrical power to be supplied to the oven by a four conductor service.
Brown conductor is hot.
Black conductor is hot.
Black conductor is hot.
Green conductor is ground.
MAIN FAN CIRCUIT Power is permanently supplied, through the 10 amp oven fuse, through the
normally closed control box hi-limit thermostat (opens at 140°F, 60°C), to the
normally open oven fan switch. Power is also supplied to the normally open
cooling fan thermostat. Closing the oven fan switch supplies line voltage to the
main fan motor, the cooling fans through the EMI Filter to the primary of the
control transformer and to the oven control.
HEAT CIRCUIT Closing the oven fan switch supplies line voltage, through the normally open air
pressure switch (closed by air pressure from the main fan) to the oven control.
Line voltage is also supplied to the primary of the control transformer. Secondary
voltage, 24VAC, is supplied to the oven control. The oven control is set to desired
temperature. The thermocouple will provide varying millivolts to the oven control.
The oven control supplies line voltage to the coil of the contactors at intermittent
intervals to maintain the desired temperature. The display on the oven control will
indicate when the contactor is energized.
NOTE: The display also indicates oven temperature.
CONVEYOR CONTROL Closing the oven fan switch supplies line voltage to the conveyor motor and to the
primary of the control transformer. Secondary voltage, 24VAC, is supplied to the
oven control. Setting the oven control to the desired time outputs voltage, through
a reversing switch, to the conveyor motor.
NOTE: The conveyor system uses a hall effect sensor and magnet to prove
operation of the conveyor motor. If the conveyor motor is not running, “BELT
JAM” is indicated on the display.
4
Impinger II – Advantage Digital Express Service Manual - International
SCHEMATIC DIAGRAM
MODEL SERIES 1154, 1155, 1157, 1158 EXPORT
EXPRESS SERIES
Impinger II – Advantage Digital Express Service Manual - International
5
SCHEMATIC DIAGRAM
MODEL SERIES 1164 EXPORT
EXPRESS SERIES
6
Impinger II – Advantage Digital Express Service Manual - International
TROUBLESHOOTING GUIDE
IMPINGER II ADVANTAGE DIGITAL EXPRESS
SERIES 1154 EXPORT NAT. GAS 230VAC 50 HZ. 1 PHASE
SERIES 1155 EXPORT LP GAS 230VAC 50 HZ. 1 PHASE
SERIES 1157 EXPORT NAT. GAS 230VAC 50/60HZ 1 PHASE
SERIES 1158 EXPORT LP GAS 230VAC 50/60HZ 1 PHASE
REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS
SYMPTOM POSSIBLE CAUSE EVALUATION
Oven fan will not run Incoming power supply Check breaker, reset if required. Check power plug to
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Switch, main fan With power off, check continuity between switch
terminals. Replace as needed.
Motor, main fan Check for opens, shorts or grounds. With power off, turn
fan blade to check for locked rotor.
Capacitor Check for shorts or grounds.
WARNING: Capacitor has a stored charge, discharge
before testing.
No control box cooling Incoming power supply Check breaker, reset if required. Check power plug to
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
Switch, main fan With power off, check continuity between switch
terminals. Replace as needed.
Cooling fan Line voltage should now be at the cooling fan. If voltage
is present, check motor for opens, shorts or grounds.
With power off, check for locked rotor.
No automatic control
box cooling
Cooling fan thermostat Check the cooling fan thermostat (thermostat closes at
Cooling fan Line voltage should now be at the cooling fan. If voltage
Oven will not heat
Main fan If not operating, refer to “Oven fan will not run”.
Air pressure switch Check air switch terminals for supply voltage to
Oven cavity hi-limit thermostat
Ignition control Check for proper supply voltage to ignition control.
Impinger II – Advantage Digital Express Service Manual - International
Incoming power supply Check breaker, reset if required. Check power plug to
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
120°F and opens at 100°F). With the cooling fan
thermostat pre-heated, check for continuity. If
thermostat is open, replace cooling fan thermostat.
is present, check motor for opens, shorts or grounds.
With power off, check for locked rotor.
Gas supply Check for adequate gas supply and be sure that the
manual gas shut off valve is open. Also check flexible
gas line connection.
terminals C and NO. If voltage is present on one side
only, check for air tube blockage or misalignment. If
these are okay, adjust air pressure switch or replace if
necessary.
Terminals are normally closed, opens at 350°C (660°F).
If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb in its spring holder. If
above checks are okay, replace hi-limit thermostat.
Check for proper voltage to the burner blower motor.
This can be checked at motor connecting plug terminal
7
2 and Neutral. If voltage is present, proceed with next
step, if not, wait 30 seconds, push reset button and try
to restart. If this fails, check wires from burner blower
motor to the ignition control. If the above checks okay,
replace ignition control.
Burner blower motor Chec k for supply voltage to motor. WITH POWER OFF:
Turn blower wheel to check for locked rotor. If supply
voltage is present at motor connecting plug terminal 2
and Neutral, and motor does not run, replace burner
blower motor.
Air pressure switch
(burner blower)
Check for proper supply voltage switching from “NC” to
“NO” on ignition control. Check for air pressure switch
adjustment, air tube blockage or misalignment. If these
adjustments fail, replace air pressure switch.
Ignition control A pre-purge time of 30 to 60 seconds occurs after
burner blower motor starts. Check for high voltage
spark output from the ignition control. If there is no high
voltage spark output, check reset button for ignition
control. If there is still no high voltage output, replace
the ignition control.
Igniter/sensor assembly Check this a s sembly for visible damage. Replace as
needed. If there is no visible damage, check for voltage
supply to igniter/sensor assembly. If there is voltage
supplied to the igniter/sensor, but there is no spark,
replace igniter/sensor assembly.
Gas valve Gas valve should open as the ignition control generates
the high voltage spark. Place manometer on the
pressure tap fitting (located in the gas piping just prior
to the burner manifold) and check for gas pressure. If
valve does not open, check reset button on ignition
control, and all connections for tightness. If there is still
no gas pressure, remove the ignition control from the
gas valve. Check the coils of the gas valve for opens or
shorts. Readings should be as follows, V1 – 2.9K ohms
approx., V2 – 1.3K ohms approx. If these readings are
not achieved, replace gas valve. If these readings are
achieved, replace ignition control.
Flame will not stay on Flame sensor To check for flame sensor operation, connect a digital
multimeter (capable of measuring DC microamps)
between the flame sensor wire and the flame sensor
connection on the ignition control. Sensor current is to
be 0.9 microamps, minimum. If these readings are not
achieved, replace igniter/sensor assembly. Also check
for any type of damage to flame sensor wire and
connections.
NOTE: The DC microamp test must be conducted with
the oven in low flame (bypass) operation.
Power supply Set the temperature to the lowest temperature setting.
If there is sufficient microamp current, but the flame will
not stay lit, check for proper polarity of the power
supply.
Ignition control If there is sufficient microamp current, and there is
proper polarity of the power supply, but the burner will
not stay lit, check the reset button on the ignition
control. If the above test is okay, replace the ignition
control.
NOTE: Flame should be on at
this time
Low flame is on, but
no main flame
Control transformer Check for supply voltage to the primary of control
transformer. If no voltage is present, trace wiring back
to oven fan switch. If voltage is present, check for
8
Impinger II – Advantage Digital Express Service Manual - International
24VAC at transformer secondary. If there is primary
voltage, but no secondary voltage, replace control
transformer.
Conveyor motor Check for supply voltage to the conveyor motor at wire
#6 to neutral. If no voltage is present, trace wiring back
to the oven fan switch. If voltage is present, but the
motor will not run, check the motor windings for opens
or shorts. If any of the above fail, replace the conveyor
motor.
Capacitor, conveyor motor Check for shorts or grounds. Replace capacitor as
needed.
WARNING: Capacitor has a stored charge, discharge
before testing.
Switch, conveyor reversing Check continuity between switch terminals. Replace
switch as needed.
Oven control If there is voltage supplied to the motor, and the motor,
capacitor and reversing switch check good, replace the
oven control.
Conveyor motor runs,
but there is no speed
display
Oven control Check for output voltage from oven control to hall effect
Conveyor motor If there is voltage supplied to the hall effect sensor,
Oven control If the hall effect sensor readings are correct, but there
NOTE: Display will indicate
“BELT JAM”
sensor (sensor is located in the conveyor motor).
Measure voltage at the motor connector, red wire and
yellow wire. Voltage should be approx. 10VDC. If no
voltage is present, trace wiring back to oven control. If
there is no voltage output at the oven control, replace
oven control.
check for a frequency output from the hall effect
sensor. Measure frequency across the yellow and white
wires in the motor connector. Frequency reading
should be approx. 25-100 Hz. If these readings are not
achieved, replace conveyor motor. If the readings are
achieved, proceed.
is no speed indicated on the display, replace the oven
control
Impinger II – Advantage Digital Express Service Manual - International
9
TROUBLESHOOTING GUIDE
IMPINGER II ADVANTAGE DIGITAL EXPRESS
SERIES 1164 EXPORT 400/230VAC 50HZ. 3 PHASE
REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS
SYMPTOM POSSIBLE CAUSE EVALUATION
Oven fan will not run Incoming power supply Check breaker, reset if required. Check power plug to
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
No control box cooling Incoming power supply Check breaker, reset if required. Check power plug to
Oven cavity hi-limit
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Switch, main fan With power off, check continuity between switch
Cooling fan Line voltage should now be at the cooling fan. If voltage
No automatic control
box cooling
Oven cavity hi-limit
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Cooling fan thermostat Check the cooling fan thermostat (thermostat closes at
Cooling fan Line voltage should now be at the cooling fan. If voltage
10
Oven cavity hi-limit
thermostat
Fuse, 10 amp Check, replace if necessary.
Fuse holder Check, replace if necessary.
Switch, main fan With power off, check continuity between switch
Motor, main fan Check for opens, shorts or grounds. With power off, turn
Capacitor Check for shorts or grounds.
thermostat
Incoming power supply Check breaker, reset if required. Check po wer plug to
thermostat
Impinger II – Advantage Digital Express Service Manual - International
Terminals are normally closed, opens at 660°F (350°C).
If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb ion its spring holder. If
above checks are okay, replace hi-limit thermostat.
terminals. Replace as needed.
fan blade to check for locked rotor.
WARNING: Capacitor has a stored charge, discharge
before testing.
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
Terminals are normally closed, opens at 660°F (350°C).
If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb in its spring holder. If
above checks are okay, replace hi-limit thermostat.
terminals. Replace as needed.
is present, check motor for opens, shorts or grounds.
With power off, check for locked rotor.
be sure it is firmly in receptacle. Measure incoming
power, call power co. if needed.
Terminals are normally closed, opens at 660°F (350°C).
If open, reset and test oven for proper operation. If
thermostat will not hold for maximum oven temperature,
and oven is not exceeding control setting, check for
proper location of capillary bulb ion its spring holder. If
above checks are okay, replace hi-limit thermostat.
120°F and opens at 100°F). With the cooling fan
thermostat pre-heated, check for continuity. If
thermostat is open, replace cooling fan thermostat.
is present, check motor for opens, shorts or grounds.
With power off, check for locked rotor.
Oven will not heat Main fan If not operating, refer to “Oven fan will not run”.
Control transformer Check for supply voltage to the primary of control
transformer. If no voltage is present, trace wiring back
to oven fan switch. If voltage is present, check for
24VAC at transformer secondary. If there is primary
voltage, but no secondary voltage, replace control
transformer.
Air pressure switch Check air switch terminals for supply voltage to
terminals “NO” and “COM”. If voltage is present on one
side only, check for air tube blockage or misalignment.
If these are okay, adjust air pressure switch or replace if
necessary.
Oven control Check for 24VAC supply to oven control. If no voltage is
present, trace wiring back to control transformer. Check
for supply voltage to oven control. If no voltage is
present, trace wiring back to oven fan switch. If voltage
is present, check for a read-out on the display. If there
is no read-out on the oven display, replace oven
display. If there is a read-out on the oven control, set
the control to maximum temperature (see Installation
operation manual for temperature adjustment). With the
control at maximum temperature, check for supply
voltage to the mercury contactor. If there is voltage at
the contactors, proceed to “Mercury contactor” for next
check. If there is no voltage at the mercury contactor,
trace wiring back to the oven control. If there is no
voltage output at the oven control, check the read-out
on the oven control. If the oven control reads “PROBE
FAIL” this indicates that the thermocouple has failed or
become disconnected from the oven control.
Thermocouple Check to see that the thermocouple is securely
connected to the oven control. If the thermocouple is
connected to the oven control, and the display indicates
“PROBE FAIL”, disconnect the thermocouple from the
oven control and measure the resistance of the
thermocouple. The thermocouple should read approx.
11Ω. If these readings are not achieved, replace the
thermocouple. If these readings are correct, proceed.
Oven control If the thermocouple checks good, but the oven control
indicates that there is a thermocouple failure, replace
the oven control. If the oven control indicates a
temperature reading but the oven will not heat,
proceed.
Thermocouple WITH POWER ON AND THERMOCOUPLE
ATTACHED TO THE OVEN CONTROL: Measure the
DC millivolt output of the thermocouple. Refer to the
thermocouple chart (located in the “Removal” section of
the manual) for proper millivolt readings. If these
readings are not achieved, replace thermocouple.
Oven control If the thermocouple checks good, but there is no supply
voltage output to the contactor, replace the oven
control. If there is supply voltage output to the
contactor, proceed.
S.S. Relays Check for supply voltage to the contactor coil. If voltage
is present and the contactor will not activate, replace
the contactor Also check each contactor for high
voltage input and output.
Heating element(s) Check the Amp draw on each power leg for proper
load. Check the specification plate for rating
information. If the Amp draw is high or low, check the
Impinger II – Advantage Digital Express Service Manual - International
11
Loading...