Lever gun
Models 1013 and 1145
Installation and maintenance guide
Date of issue March 2015
Form number 404634L
Read manual prior to installation or use
of this product. Keep manual nearby for
future reference.
Operating instructions
Refer to page 3 for instructions to fill the lubricant container.
Wipe fittings clean before lubricating.
Push coupler onto fitting at slight angle and
then center coupler on the fitting. Operate
lever gun handle to lubricate taking care not
to damage seals by excessive pressure or lubricant volume. After lubricating turn coupler at a slight angle to release grip of the
coupler jaws
Capacities
Model 1013
Bulk capacity 16 oz. (473 cm
3
)
Cartridge capacity 14
1
/2 oz. (429 cm3)
Model 1145
Bulk capacity 21 oz. (621 cm
3
)
Service parts
Item no. Description Part no. Item no. Description Part no.
1 Washer gasket 48427 6 Follower assembly 93499*
2 Filler fitting 91108 7 Packing 34261
3 Barrel packing 34793 8 Hydraulic coupler with
extention
5853
4 Handle grip 68684 9 Nozzle extension 62028
5 Follower handle 272078* 10 Hydraulic coupler 5852
High pressure: 7,000 psi (483 bar) (low volume)
Low pressure: 4,000 psi (276 bar) (high volume)
3
2
10
9
8
1
7
6
5
4
Extreme pressure may cause nozzle extension or whip hose to burst. Use only
Lincoln approved hoses and follow whip
hose instructions and warnings.
Warning
Keep hands clear of the extension during
operation of the grease gun. Grease gun
can develop high pressure up to
7,000 psi (483 bar). Use safety glasses
and gloves for protection during
operation
Failure to comply may result in serious
injury or death.
Warning
* Indicates change
2
To install a lubricant
cartridge
1 Remove head and plunger assembly from
container tube.
2 To remove an empty cartridge pull back
on the follower handle until the follower
rod is fully extended. Then carefully release the follower handle to eject the
empty cartridge from the container tube.
Pull back on the follower handle. When
the follower rod is fully extended pull it
sideways to latch the rod groove into the
keyhole slot in the container cap.
3 Remove the caps from both ends of the
cartridge and insert the large open end of
the cartridge into the container tube.
4 Loosely assemble the head and plunger
assembly to the container tube. Extend
the lever gun handle awayf rom the container tube and disengage the follower rod
from the container cap. Engage the follower rod with the follower by rotating the
follower handle. Exert force on the follower handle until lub ricant oozes from the
tube and head interface. Tighten container tube into the head and plunger
assembly.
5 Disengage the follower rod from the fol-
lower by rotating the follower handle.
Push the follower rod into the container.
Lubricant cartridge
Container
Large cap
Small cap
Filler nipple
To fill lever gun from
bulk lubricant
container
1 Remove head and plunger assembly from
container tube.
2 Pack lubricant into cavity of the head and
plunger assembly.
3 nsert the open end of the container tube
into lubricant. Slowly pull the follower
handle back while pushing the container
tube deeper into the lubricant to prevent
air pockets from being pulled into the container tube.
4 When the follower rod is fully extended
pull it sideways to latch the rod groove
into the keyhole slot in the container cap.
5 Loosely assemble the head and plunger
assembly to the filled container tube. Release the follower rod from the container
cap and disengage the follower rod from
the follower by rotating the follower handle. Push the follower rod into the container. Slowly unscrew the container tube
from the head and plunger assembly until
lubricant oozes from the interface. Tighten
container tube into the head and plunger
assembly.
To fill lever gun with a
filler pump
Engage the follower rod with the follower by
rotating the follower handle. Insert the lever
gun filler nipple into the filler pump socket
and extend the lever gun handle away from
the container tube. Operate the filler pump
to fill the lever gun container. When the follower rod groove is exposed the container is
filled (follower rod will be extended approximately 8 inches). Disengage the follower rod
from the follower by rotating the follower
handle. Push the follower rod into the
container.
To expel air pockets
6 Unscrew the container tube 1 1/2 turns
from the head and plunger assembly.
7 Withdraw the follower rod from the con-
tainer cap and engage it with the follower
by rotating the follower handle. Exert
force on the follower handle until lubricant
oozes from the tube and head interface.
8 Tighten container tube into the head and
plunger assembly. Disengage the follower
rod from the follower by rotating the follower handle. Push the follower rod into
the container.
!
Notice
Air pockets in the cartridge lubricant will cause the lever gun to lose its
prime.
!
Notice
If inspection and cleaning are not
performed correctly, grease gun will lose
prime and will continue to lose prime
until cleaned properly.
3
Lever
gun
handle
“High” Knurled
shift
screw
End
position
view
Stop
washer
“Low” position
Toggle
To shift toggle position
The lever gun toggle can be positioned for
either “HIGH” or “LOW“ pressure lubricant
output.
To change the toggle from one position to
the other, raise the lever gun handle slightly
and loosen the knurled shift screw counterclockwise until the stop washer almost contacts the lever gun handle.
Move knurled shift screw into the “LO” position (for low pressure lubricant output) or
to the “HI” position (for high pressure
lubricant output). Tighten shift screw
securely.
4
Lincoln industrial
standard warranty
Standard limited warranty
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from
defects in material and workmanship for a
period of one (1) year following the date of
purchase, excluding there from any special,
extended, or limited warranty published by
Lincoln. If equipment is determined to be
defective during this warranty period, it will
be repaired or replaced, within Lincoln’s sole
discretion, without charge.
This warranty is conditioned upon the
determination of a Lincoln authorized representative that the equipment is defective. To
obtain repair or replacement, you must ship
the equipment, transportation charges prepaid, with proof of purchase to a Lincoln Authorized Warranty and Service Center within
the warranty period.
This warranty is extended to the original
retail purchaser only. This warranty does not
apply to equipment damaged from accident,
overload, abuse, misuse, negligence, faulty
installation or abrasive or corrosive material,
equipment that has been altered, or equipment repaired by anyone not authorized by
Lincoln. This warranty applies only to equipment installed, operated and maintained in
strict accordance with the written specifications and recommendations provided by
Lincoln or its authorized field personnel.
This warranty is exclusive and is in lieu
of any other warranties, express or
implied, including, but not limited to, the
warranty of merchantability or warranty
of fitness for a particular purpose. War-
ranty on items sold by Lincoln, but not
manufactured by Lincoln are subject to
the warranty consideration, if any, of
their manufacturer (such as hoses,
hydraulic and electric motors, electrical
controllers, etc.) Assistance in making
such warranty claims can be offered as
required.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s
liability for any claim for loss or damages
arising out of the sale, resale or use of any
Lincoln equipment shall in no event exceed
the purchase price. Some jurisdictions do
not allow the exclusion or limitation of incidental or consequential damages, therefore
the above limitation or exclusion may not
apply to you.
This warranty gives you specific legal
rights. You may also have other rights that
vary by jurisdiction.
Customers not located in the Western
Hemisphere or East Asia: Please contact
Lincoln GmbH and Co. Kg, Walldorf,
Germany, for your warranty rights.
Special limited warranties
Special limited 2 year warranty
SL-V series, single injectors – 85772,
85782, and replacement injectors –
85771, 85781
Lincoln warrants the SL-V Injector series to
be free from defects in material and workmanship for two (2) years following the date
of purchase. If an injector model (single or
replacement) is determined to be defective
by Lincoln, in its sole discretion, during this
warranty period, it will be repaired or
replaced, at Lincoln’s discretion, without
charge.
Special limited 5 year warranty
series 20, 25, 40 bare pumps, pmv bare
pumps, heavy duty and 94000 series bare
reels
Lincoln warrants series 20, 25, 40 bare
pumps, PMV bare pumps, heavy duty
(82206), mini bench (81133, 81323), and
all 94000 LFR series (single arm and dual
arm) bare reels to be free from defects in
material and workmanship for five (5) years
following the date of purchase. If equipment
is determined by Lincoln, in its sole discretion, to be defective during the first year of
the warranty period, it will be repaired or
replaced at Lincoln’s discretion, without
charge. In years two (2) and three (3), the
warranty on this equipment is limited to repair with Lincoln paying parts and labor only.
In years four (4) and five (5), the warranty on
this equipment is limited to repair with Lincoln paying for parts only.
Special limited 5 year warranty
limited oil meters, limited fluid control
valves, aod (air-operated diaphragm
pumps)
Lincoln warrants the 712 series control
valves, 912 series lube meters, electronic
lube meters (980, 981, 982 series), our universal inline digital meters (812/813
series), and our AOD pump offering to be
free from defects in material and workmanship for five (5) years following the date of
purchase. If either is determined to be
defective by Lincoln, in its sole discretion,
during the warranty period, they will be
repaired or replaced, at Lincoln’s discretion,
without charge.
Special DEF (diesel exhaust fluid) limited
warranty
DEF products are warranted to be free from
defects in material and workmanship for a
period of one (1) year following the date of
purchase. The following exceptions to the
standard warranty period are in effect:
• 85700-30/85700-50 DEF hose reels
(bare reel only),
277251/277252 AC DEF pumps, and
277256 and 277257 DEF meters are
warranted for two (2) years from date of
purchase.
• 85623 DEF AOD
(air operated diaphragm) pumps
are covered under the standard five (5)
year AOD pump warranty.
If either is determined to be defective by Lincoln, in its sole discretion, during the warranty period, they will be repaired or
replaced, at Lincoln’s discretion, without
charge.
Lincoln Industrial contact information
To find Lincoln Industrial’s nearest service
center call the following number;
customer service 314-679-4200
(international number 01-314-679-4200)
or you may also use our website
www.lincolnindustrial.com
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® SKF is a registered trademark of the SKF Group.
® Lincoln is a registered trademark of Lincoln Industrial Corp.
© SKF Group 2015
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF PUB LS/I4 14056 EN · March 2015 · Form 404634L
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