Lincat Silverlink 600 Installation, Operating, Servicing And Conversion Instructions

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Installation, Operating, Servicing and Conversion Instructions
Medium Duty Gas Oven Range LMR9
IS329 ECN4295 Page 1 of 16
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Dear Customer, Thank you for purchasing this Lincat product.
This is just one of over 450 different items of catering equipment available which is constantly being extended and improved. Details are available from your local distributor or direct from us. Used for the purposes for which it is intended, and with careful maintenance as outlined in this User Guide, your Lincat product will give you years of trouble free service.
NOTE
IMPORTANT INFORMATION
Please read all of the safety and operating instructions carefully before using this product. Please pay particular attention to all sections of this User Guide that carry warning symbols and notices.
WARNING!
This is a Warning symbol. This symbol is used throughout the user guide whenever there is a risk of personal injury. Ensure that these warnings are read and understood at all times.
CAUTION!
This is a Caution symbol. This symbol is used throughout the user guide whenever there is a risk damaging your Lincat product. Ensure that these warnings are read and understood at all times.
NOTE:
This is a Note symbol. This symbol is used throughout the user guide to provide additional information, hints and tips.
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CONTENTS
WARNINGS AND PRECAUTIONS
Contents Page
Customer Information……………………………………………………… 2 Warnings and Precautions………………………………………………… 3
Technical Data……………………………………………………………….. 4 Commissioning………………………………………………………………. 5 Check List of Enclosures………………………………………………….. 5 Installation…………………………………………………….……………… 6 User…………………………………………………………………………….. 7-8 Cleaning……………………………………………………………………….. 9
Servicing……………………………………………………………………….. 10-11
Conversion ………..…………………………………………………………. 12 Fault Finding……………… ………………………………………….……… 13
Spare Parts List……………………………………………………………… 14 Accessories…………………………………………………………………. 15 Service information………………………………………………………….. 16 Guarantee………………………………………………………….………….. 16
It is mandatory that all appliances are installed, commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation.
Failure to comply will invalidate the warranty.
WARNING!
This appliance must be installed by a competent installation engineer in accordance with the installation instructions, and should conform to the following requirements:
Do not obstruct or block the appliance flue.
Installation must include sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are installed.
It is recommended that this appliance is sited under an extraction canopy for the removal of combustion products
After operation, some parts of the appliance will remain hot for a period of time. Please take care to avoid accidental burns.
CAUTION!
All equipment must be earthed to prevent shock.
Do not connect directly to any flue, ducting or mechanical extraction system.
Installation should allow for a sufficient flow of fresh air for gas combustion.
Parts which have been protected by the manufacturer or his agent must not be adjusted by the installer or user.
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TECHNICAL DATA
Model
LMR9
Dimensions
Overall height (mm)
925 to hob 960 to pan support
Width (mm)
900
Depth (mm)
750
Weight (kg)
137kg (Nett)
Hob cooking surface w x d (mm)
880 x 570
Usable oven capacity w x d x h (mm)
710 x 530 x 450
Oven shelf size (mm)
710 x 530
Heat Input
Total heat input Natural(Gross)
35.0 kW
Total heat input Propane(Gross)
35.6 kW
Oven rating Natural(Gross)
8.0 kW
Oven rating Propane(Gross)
8.0 kW
Hob rating, per burner Natural(Gross)
4.5 kW
Hob rating, per burner Propane(Gross)
4.6 kW
Hob Low Rate (all gasses)
1.1kW
Connection and Operating Pressures
Gas inlet connection
Rp½ (½” BSP)
Supply Pressure - Natural
20mbar
Operating Pressure - Natural
15.3 mbar (via regulator)
Supply Pressure - Propane
37mbar
Operating Pressure - Propane
37 mbar
Gas Consumption
Total gas rate – Natural
3.54 m3 h-1
Total gas rate – Propane
2.49 kg h-1
Hob burner gas rate - Natural
0.46 m3 h-1
Hob burner gas rate - Propane
0.32 kg h-1
Oven burner gas rate - Natural
0.78 m3 h-1
Oven burner gas rate - Propane
0.57 kg h-1
Hob Low Rate Natural
0.10 m3 h-1
Hob Low Rate Propane
0.07 kg h-1
Oven temperature range
130 – 265 C
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NOTE
COMMISSIONING
CHECK LIST OF ENCLOSURES
Model
LMR9
Tick
Warranty Card
1
Pressure Governor
1 (Natural gas only)
Pan Supports
3
1/2" BSP Nipple
1
User Instructions
1
SERIAL NUMBER
Serial Number
PREPARATION
Remove all packaging and protective coatings prior to installation. Check that the burner caps have been fitted correctly to the burner body.
VENTILATION The area in which this equipment is to be installed should have sufficient fixed ventilation to comply with local legislation requirements. It is recommended that a room, or internal space, be provided with a minimum free area of 4.5cm2 per kW (3,400Btu/hr) of total heat input.
Each appliance manufactured at Lincat has a unique identifying number found in the top right hand corner of the data plate attached at the rear of the appliance. Please record that number in the space provided should it be required for future reference.
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INSTALLATION
SITING
The installer must ensure that all regulations are met and that there is an unobstructed minimum distance of 1000mm from the top of the flue to the ceiling, which must be of non­combustible material. The appliance should be installed on a level surface ensuring the unit is stable and firmly located. Any partitions, walls or kitchen furniture in close proximity must be of non-combustible materials and not be closer than 50mm from the sides and rear of the flue.
GAS SUPPLY AND CONNECTION
Connection is at the rear of the unit via a Rp½ (½" BSP)  Connection shall comply with local regulations. The hose shall be periodically examined and replaced as necessary. When making the connection to the appliance an isolating cock should be fitted into
the supply line close to the unit, for emergency shutdown or servicing purposes. An equipotential bonding terminal is provided to allow cross bonding with other
equipment.
SUPPLY PRESSURES
To gain access to the gas pressure test nipple open both oven doors. The nipple is
situated beneath the fascia panel on the left of centre.
Remove the blanking screw and attach a pressure gauge to the boss of the test nipple. For Natural gas appliances only. Light the oven burner only, thermostat set to
maximum.
Adjust the pressure at the governor. See table.
For those destination countries where the supply pressure exceeds the supply pressures for 3rd family gasses given in the Technical Data above a regulator must be fitted and the supply pressure set to the pressures detailed.
FIRST TIME LIGHTING
The procedure for first time lighting may only be carried out by registered personnel. To light any individual burner it may be necessary to purge all pipe work of air. To do this, depress and hold in the full on position as many controls knobs as possible until there is evidence of free gas flow. Upon detection of gas flow return all but one control knobs to the 'OFF' position and light the gas at the burner corresponding to the control knob in the depressed position. When the gas at the burner is burning correctly shut it down and repeat the lighting process for the remaining burners.
INSTRUCTION TO USER
Ensure that the person responsible understands how to light, safely operate, clean and shutdown the appliance and is made aware of the position and operation of the gas isolating cock in the event of an emergency.
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USER INSTRUCTION
APPLIANCE USE
This appliance is only for professional use and should only be used by qualified personnel. Ensure that the person responsible understands how to light, safely operate, clean and shutdown the appliance and is made aware of the position and operation of the gas isolating cock in the event of an emergency. Ensure that all controls have free and easy movement, if not contact a qualified service engineer. This appliance hob is intended to be used for heating of culinary preparations that can be cooked by means of frying, simmering or boiling in suitable pans and MUST NOT be used for any other purpose. The oven cavity is intended for the cooking of culinary preparations by means of braising, roasting and baking either directly on the oven shelves or in suitable none combustible containers approved for containing food products. The oven MUST NOT be used for any other purpose. Operators of the appliance must not leave combustible materials directly in the cooking areas of the appliance when in use.
Ensure the pan supports are centrally placed on the hob to. It is recommended that a burner is lit first before placing large pans over the burner.
It is not recommended that multiple lit hob burners are covered at any one time by large gastronome pans or detachable griddle plates.
PAN PLACEMENT
Pans should be placed centrally on the pan support in relation to the burner for maximum efficiency.
PAN SIZES
The recommended pan base diameters are no smaller than 150mm and no larger than 400mm. Pans should never be placed in such a position that they become a hazard from tipping
OPERATION OF THE APPLIANCE
The appliance should not be left unattended when in use for any lengthy period of time.
Pans should only be filled to a level no more than to prevent a boil over situation.
Periodically inspect liquid volumes to prevent a boil dry situation.
Frying of product should never be left unattended.
Use hand and arm protective when handling hot pans to avoid injuries from burns.
LIGHTING SEQUENCE Please ensure that the gas isolation valve for the appliance is turned to the open position before attempting to light this unit.
HOB BURNERS
From the OFF position: press and turn the control knob anti-clockwise to any position between the two stylized flames to allow gas through to the burner. Maintaining the control knob depressed, manually light the gas at the burner using a
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NOTE
taper or piezo ignitor wand. On establishing a flame at the burner, keep the knob depressed for approximately 15 seconds then release. The burner should remain lit.
If the appliance has stood unused for any length of time it may be necessary to purge the burner feed pipes of air. To purge the burner feed pipes of air depress and rotate a control knob to the full on position. Maintain the knob in the depressed position for 20- 30seconds and then light the gas at the burner. Repeat as necessary until the gas ignites.
OVEN BURNER
Open the oven door/s From the OFF position press and turn the oven thermostat knob anti-clockwise to the stylized star position to allow gas to flow through to the oven burner. Maintaining the control knob depressed, push the oven ignitor button until an audible click is heard. A spark will be generated at the oven burner. The gas at the oven burner should light. It may be necessary to repeat the ignition process a number of times until the gas lights. On establishing the flame at the oven burner, maintain the thermostat knob in a depressed state for approximately 15 seconds and then release the control knob. The gas should remain lit. Rotate the thermostat knob to the desired temperature setting.
OVEN TEMPERATURES
The temperatures on the thermostat knob are a guide and generally reflect the temperature at the centre of the oven. The temperatures in the oven will vary from top to bottom. It may be necessary to periodically rotate product being cooked to ensure even cooking.
OPERATION OF THE APPLIANCE
The appliance should not be left unattended when in use for any lengthy period of
time.
Pans should only be filled to a level no more than to prevent a boil over situation. Periodically inspect liquid volumes to prevent a boil dry situation. Frying of product should never be left unattended. Use hand and arm protective when handling hot pans to avoid injuries from burns.
OVEN DOORS
Care must be taken when opening the oven doors when the appliance is in operation due to the rapid escape of hot air.
Use hand and arm protective when handling hot roasting pans and baking trays to avoid injuries from burns.
SHUT DOWN
To shut down the appliance rotate all control knobs clockwise to the OFF position. The gas supply stopcock or bottle valve should now be closed.
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CLEANING
Do not use a water jet or steam cleaner, and do not immerse this appliance. Clean all panels with warm water and mild detergent, do not use abrasive materials.
Dry with a soft cloth.
It is important that users of the appliance systematically check and clean down as necessary areas of the hob and oven cavity that have accumulated oils, fats and other combustible debris from previous cooking. Particular attention must be paid to the burner head ports. Ensure they are always clear. Ensure the appliance and all its parts are in a cold state before commencing any cleaning routine.
Areas to Check
BURNER CAPS – Check burner caps are clean and centrally seated on the burner head
BURNER HEADS – The burner heads must be fitted correctly to function properly. Align the two lugs on the burner head with the slots in the body.
PAN SUPPORTS – The pan supports are manufactured from cast iron and are heavy. For ease of cleaning they can be removed from the appliance and placed in a suitable dish washer.
OVEN SHELVES – The shelves can easily be removed for routine cleaning. Stubborn burned on deposits can be cleaned using suitable approved cleaning agents and scourers
OVEN BASE TRAY – Can be easily removed for cleaning
OVEN CAVITY – To clean the oven cavity remove the shelves and base tray and remove any solids and accumulated fats, oils and spillages.
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SERVICING
DD
CC
BB
AA
SERVICE ACCESS To access and service the gas control valves
Remove the control knobs and fascia panel to gain access to the valves. Remove the two screws securing the valve boss and carefully withdraw the spindle
from the valve.
Grease as necessary and refit parts. Carry out gas soundness check.
RAISING THE HOBTOP
To raise the hobtop for easier access remove
the screws ZZ from both sides of the aplliance.
Remove the screws YY at the rear of the
appliance.
Remove the fascia panel as per instruction
and raise the hobtop.
Place the bracket supplied (internally placed
on top of the oven insulation) against the inlet manifold and the top of the oven surface.
FASCIA PANEL REMOVAL
Remove the screws DD situated each end of the underside of the fascia panel AA. Remove the control knobs CC. Tilt the fascia panel from the bottom
up and lift clear of the hob top.
Disconnect the ignitor lead from the
ignitor button BB and temporarily tie to the manifold rail.
Care should be taken when removing the fascia panel as the oven ignitor lead will be attached to the ignitor. Carefully remove the lead from the ignitor and temporarily tie to the manifold rail.
OPERATIONAL CHECK
Commissioning must include an operational check of all controls.
Check that each burner can be lit at both full rate and low rate. Check that each burner will remain lit when turned to low rate.
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NOTE
Refer to Conversion of Gas Types for pictorial representation
Hob Thermocouple
Remove the control knobs and fascia panel. Raise the hob top for access using the support supplied Remove nut F from valve body D. Remove the screw from the thermocouple retaining clamp and withdraw
thermocouple.
Fit the clamp to the new thermocouple Fit the new thermocouple and re-assemble in the reverse order.
Oven Thermocouple
Remove the control knobs and fascia panel. Raise the hob top for access. Remove nut N from thermostat body M. Remove the thermocouple lock nuts W and withdraw the thermocouple from the
burner bracket.
Tape the new thermocouple to the old thermocouple. Withdraw the old
thermocouple whilst feeding through the new thermocouple.
Re-assemble in the reverse order.
Control Valve and Oven Thermostat
Remove the control knobs and fascia panel. Remove the nuts P from the control valve D and Q from the thermostat M. Remove the thermocouple nuts F or N from the valves D or M Remove screw G or L from brackets E or K, free the valve D or M from the manifold
rail J
Fit the new valve and re-assemble reverse order. Perform gas soundness test of circuit prior to operation of appliance.
Servicing of Hob Valves and Oven Thermostat - SERVICING RECOMMENDED EVERY 6 MONTHS
To service the valve and or thermostat carefully remove the niting cap screws and withdraw the spindle from the valve Clean old grease and re-grease with suitable gas compliant compound Re-assemble and perform soundness check
Hob Burner Injector
Remove pan support and burner cap A. Remove injector B, clean and or replace. Re-fit burner cap and pan support.
Oven Burner injector
Remove the supply pipe nut Y Remove the injector Z from the burner X Replace the copper and fibre washers and injector Re-fit components
Perform gas soundness test of circuit prior to operation.
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CONVERSION OF GAS TYPES
Model
Gas
Pressure
Injector
Mark
Part No.
Regulated
LMR9
G20
20 mbar
B
1.75
175
JE151
15.3 mbar H
0.85
85
JE116
Z
2.50
860
JE64
G31
37 mbar
B
1.08
108
JE152
H
0.54
54
JE117
Z
1.42
280
JE84
A
B
C
N
M
L
K
H
J
J
H
D
G
E
Q
P
F
X
W
Z
Y
Replace burner jets see Section ‘Servicing page 11’ Add / Remove appliance regulator dependent on gas type Replace data plate and gas identification label.
Conversion of Gas type
Hob burners and valves
Oven Burner
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Is there gas at the burner?Yes No
Are thermocouple connections loose?
Is the thermocouple voltage less than 15mV?
Is the valve damaged?
Check injector for blockages
Tighten connections
Replace valve
Yes
Yes
Yes
No
No
No
Replace thermocouple
Recheck system
FAULT FINDING
Check for a short in the high tension lead
Yes No
Replace lead
Replace electrode
Check electrode for fracture
Yes No
Replace piezo ignitor
Piezo oven ignitor not sparking
Burner/s will not light or stay lit
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Description
Part number
Braked castor
CA112
Door bush
BU55
Free running castor
CA113
Hob burner complete
BU143
Hob bypass injector (Natural)
JE116
Hob bypass injector (Propane)
JE117
Hob control knob
KN155
Hob injector (Natural)
JE151
Hob injector (Propane)
JE152
Hob thermocouple
TC34
Hob Valve
VA10
Ignitor lead
IG18
Ignitor electrode
IG16
LMR9 Manifold
MA190
Oven burner
BU78
Oven injector (Natural)
JE64
Oven injector (Propane)
JE84
Oven thermocouple
TC30
Pan support
PA01
Piezo ignitor
IG38
Pressure Regulator
PG10
Shelf
SH75
Side rack
SR09
Thermostat (complete)
TH07
Thermostat bypass injector (Natural)
JE116
Thermostat bypass injector (Propane)
JE117
Thermostat control knob
KN154
SPARE PARTS LIST
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ACCESSORIES
Part Number
Description
Used on
LMR9/SB
PLATE SHELF
LMR9
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SERVICE INFORMATION
Product code
All available on serial plate
Type number
Serial number
For help with the installation, maintenance and use of your Lincat equipment, please contact our service department:
For non-UK customers, please contact your local Lincat dealer All service work, other than routine cleaning MUST be carried out by qualified
personnel and a record kept of any remedial actions taken and at least cover the requirements of the service schedule of this document. We cannot accept responsibility for work carried out by other persons.
To ensure your service enquiry is handled as efficiently as possible, please tell us: Brief details of the problem
Lincat reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal working hours, Monday to Friday, 08:30 to 17:00.
DECLARATION
All Lincat products capable of burning gaseous fuels, satisfy the requirements of the Gas Appliance Regulations 2016/426.
UK: 01522 875520
GUARANTEE
This unit carries a comprehensive UK mainland warranty. The guarantee is in addition to, and does not diminish your statutory or legal rights. Contact Lincat for terms and conditions
The guarantee does not cover:
Accidental damage, misuse or use not in accordance with the manufacturer’s
instructions
Consumable items (such as filters, glass, bulbs, slot toaster elements and
door seals.)
Damage due to incorrect installation, modification, unauthorised service work
or damage due to scale, food debris build-up, etc.
The manufacturer disclaims any liability for incidental, or consequential damages.
Attendance is based on reasonable access to the appliance to allow the authorised personnel to carry out the warranty work.
Service calls to equipment under warranty will be carried out in accordance with the conditions of sale. Unless otherwise specified, a maximum of 15 minutes of administrative time, not spent directly carrying out servicing work, is provided for within the warranty. Any requirement for staff attending the call to spend greater time than 15 minutes due to administrative requirements, such as on health and safety risk assessments, will be chargeable at the prevailing rate.
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