Lincat Opus 800 OG8201, Opus 800 OG8201/R, Opus 800 OG8201/C, Opus 800 OG8202, Opus 800 OG8202/R Installation, Operating And Servicing Instructions

...

IS 592 ECN 3855 Page 1 of 13

Installation, Operating and Servicing Instructions

Opus 800 Gas Griddles OG8201, OG8201/R, OG8201/C OG8202, OG8202/R, OG8202/C

Please make a note of your product details for future use:

Date Purchased:_________________________ Model Number:__________________________ Serial Number:__________________________ Dealer:_________________________________ _______________________________________

IS 592 ECN 3855 Page 2 of 13

CONTENTS

Important Information

Warnings and Precautions

Technical Data

Checklist of Enclosures

Installation and Commissioning

4-6

Operating Instructions

6-7

Cleaning

7-8

Servicing, Maintenance and Component Replacement

8-10

Conversion

Accessories Fault Finding

11-12 10

Spare Parts List

Service Information and Guarantee

IMPORTANT INFORMATION

Read these instructions carefully before using this product, paying particular attention to all sections that carry warning symbols, caution symbols and notices. Ensure that these are understood at all times.

WARNING!

This symbol is used whenever there is a risk of personal injury.

CAUTION!

This symbol is used whenever there is a risk of damaging your Lincat product.

NOTE:

This symbol is used to provide additional information, hints and tips.

KEEP THIS MANUAL FOR FUTURE REFERENCE

IS 592 ECN 3855 Page 3 of 13

WARNINGS AND PRECAUTIONS

This appliance must be installed, commissioned, and serviced by a qualified person in accordance with national and local regulations in force in the country of installation.

Strip plastic coating and clean the appliance before use. During operation parts may become hot - avoid accidental contact. Parts protected by the manufacturer shall not be adjusted by the user.

Do not obstruct or block the flue.

Disconnect from services before cleaning or servicing/maintenance.

TECHNICAL DATA

OG8201

OG8202

Dimensions

Height (mm)

530

Width (mm)

600

900

Depth (mm)

800

Weight (Kg)

82.5

105

Plate weight (Kg)

Cooking surface w x d

590 x 500

890 x 500

Heat Input (Gross)

Natural (kw)

15.5

Propane (kw)

15.5

Gas connection and Supply pressures

Gas inlet connection

R½ (½” BSP male)

Natural

20mbar

Propane

37mbar

Operating Pressures

Natural I2H

12mbar

15mbar

Propane I3P

37mbar

These appliances are designated Category I and category II (II

2H3P

)

Gas consumption

OG8201

OG8202

Natural

1.48m3h

-1

2.19m3h

-1

Propane

1.11kgh

-1

1.64kgh

-1

IS 592 ECN 3855 Page 4 of 13

CHECK LIST OF ENCLOSURES

Warranty card

Instructions manual

Scraper

Pressure regulator (NAT GAS ONLY)

INSTALLATION AND COMMISSIONING

This appliance must only be used by qualified professionals

Site this appliance beneath an extraction canopy for the removal of combustion

products.

When making the gas connection, fit an isolating cock into the supply line close to

the appliance for emergency shutdown or servicing purposes.

Installation must include sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room of installation. There must be a minimum free area of 4.5cm2 per kW of total heat

input. Allow for a sufficient flow of fresh air for complete gas combustion. Do not connect directly to any flue, ducting or mechanical extraction system. The gas supply hose or tubing shall comply with national requirements in force and

shall be periodically examined and replaced as necessary.

An equipotential bonding terminal is provided to allow cross bonding with other

equipment. Install this appliance on a level surface ensuring all vents are unobstructed. Any

partitions, walls or furniture must be of non-combustible material. Minimum distances A 100mm B 1000mm – see Fig 1.

Leave a minimum of 100mm clear space at the rear of the appliance.

IS 592 ECN 3855 Page 5 of 13

Fig 1

Gas supply is at the rear of the appliance.

The appliance is type ‘A’. Rooms must be ventilated in compliance with existing

technical regulations. The airflow must not be less than 2 cubic metres per hour per kW of installed capacity.

If the appliance must be fitted near walls, partitions kitchen furniture etc we recommend they are made from non-inflammable material, otherwise they should be covered with a suitable heat-resistant material. Full attention must be paid to fire prevention regulations.

If the supply pressure exceeds 37mbar for 3rd family gases then an external regulator must be fitted at the appliance inlet.

IS 592 ECN 3855 Page 6 of 13

Connecting to a gas supply

Installation and connection to the gas supply must only be carried out by a technician authorised by your local gas supplier. Before connection, ensure that the appliance is suitable for the type of gas supplied. Ensure the gas supply is provided with an isolating cock for emergency shutdown. Ensure that the supply hose shall comply with the national requirements in force and shall be periodically examined and replaced as necessary. These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are installed. Appliances fitted on castors must be suitably restrained to prevent strain on supply hoses

WARNING : Black domestic hoses are not suitable for this appliance.

Once installation is complete, ensure all joints are leak free.

Purging

Once connected to the gas supply, check for soundness and then purge the appliance by rotating all control knobs to the ignition position and depressing them. Hold the knobs depressed to purge the supply pipe and internal pipe work of air through the pilot injectors. Periodically check for gas flow by depressing the igniter buttons.

See Technical Data for the supply pressures.

 To gain access to the gas pressure test nipple the fascia panel requires

removal. The test nipple is situated on the manifold rail.

 Remove the blanking screw and attach a pressure gauge to the boss of the

test nipple.

 Light both sides of the griddle and set the thermostats to the highest setting

and check the pressure.

Commissioning must include an operational check of all controls. Ensure that the operator understands how to light, safely operate, clean and

shutdown the appliance and is aware of the position and operation of the gas isolating cock.

OPERATING INSTRUCTIONS

Only qualified or trained personnel should use this appliance.

Preparing the griddle plate

Clean the surface of the plate with warm, soapy water. Dry thoroughly and lightly coat with cooking oil.

IS 592 ECN 3855 Page 7 of 13

Lighting Sequence

Open the main gas cock. Depress either of the control knobs and rotate to the spark position. Depress the relevant igniter button to ignite the gas at the pilot. View the pilot flame through the viewing hole in the facia panel. When the pilot lights, keep the control knob depressed for 20 seconds and then

release. The pilot flame should be established. Light the main burner by rotating the control knob anti-clockwise to the required

position within the crescent marking. Allow 20 minutes heat up time before using the appliance.

During use

Frequently check the fat drawer to prevent overflow.

Shutdown

To shut down the appliance, rotate all control knobs to the ‘Off’ position. Shut off

the gas at the supply.

CLEANING

Do not use a water jet or steam cleaner, and do not immerse this appliance.

Allow to cool. Clean all metal panels with warm water and mild detergent, do not use abrasive materials or products containing chlorine or hydrochloric acid. Dry with a soft cloth.

Cleaning of the Griddle Plate Steel Plate

After cooking, scrape off any residue and wash plate with mild detergent and water. Rinse to remove all traces of detergent. Dry thoroughly and protect with a light coat

of cooking oil. For stubborn deposits use a reputable de-greasing agent.

Do not damage the surface with the edge of the scraper or nicks will form, allowing debris to collect.

IS 592 ECN 3855 Page 8 of 13

Chromium Plate Remove debris regularly during use. After shutdown, allow 15 minutes for the plate to partially cool. Flush with water to

soften any residue. Further cool the plate. Use a fine metal bristle brush to loosen stubborn deposits. Repeat the flushing process, adding a small amount of mild detergent to the water,

taking care not to let the fat drawer overflow. Dry with a soft cloth.

Do not use sharp implements on chromium plates. Do not use plastic implements for cooking.

SERVICING, MAINTENANCE AND COMPONENT REPLACEMENT

All servicing, maintenance and component replacement on this appliance should be carried out by one of our recommended service engineers.

The griddle plate is very heavy and assistance will be required to raise and remove the plate from the appliance. Care must be taken to avoid injury.

Service Access Facia panel removal

Care should be taken when removing the facia panel as the igniter leads will remain attached to the igniter buttons.

Remove the fat drawer and the control knobs. Remove the screws from the facia panel. Draw the facia panel free and disconnect the igniter leads from the igniter buttons.

Plate removal

The griddle plate is very heavy and assistance will be required to raise and remove the plate from the appliance. Care must be taken to avoid injury.

Carefully raise the front edge of the plate at least 100mm and support it securely. Remove the thermocouple bulbs from the thermostat brackets.

IS 592 ECN 3855 Page 9 of 13

Place bulbs to one side, avoiding damage to the capillaries. Lift plate free from the appliance.

When re-fitting the plate, ensure capillaries are routed away from the burners and do not become trapped at any point.

Component Replacement Control thermostat

Remove the control knobs, facia panel and raise griddle plate. Remove the nut from the gas output pipe at thermostat. Remove the nut from the pilot output at the thermostat. Remove the thermocouple nut from the thermostat. Remove the clamp from the manifold to free the thermostat. Feed the capillary and bulb from the thermostat through the bulkhead. Fit the new thermostat and make good all connections. Perform a gas soundness test prior to continued operatio

Burner

Remove the griddle plate. Remove the burner injector lock nut and the burner retaining screw located above

the burner injector. Lift the burner free from the chassis, fit the new burner and re-assemble in the

reverse order.

Pilot Igniter electrode

Remove the griddle plate. Remove the igniter lead at the igniter. Remove the igniter retaining screw from the pilot assembly and replace the igniter. Re-assemble in the reverse order.

IS 592 ECN 3855 Page 10 of 13

Piezo igniter

Remove the facia panel. Disconnect both igniter and igniter leads. Withdraw the igniter and replace. Re-assemble in the reverse order.

Thermocouple

Remove the control knobs, facia panel and griddle plate. Remove the thermocouple lock nut at the base of the pilot assembly. Remove the spacer sleeve from the thermocouple head. Loosen the thermocouple nut from the thermostat valve body. Withdraw the

thermocouple. Fit the new thermocouple and re-assemble in the reverse order.

This appliance cannot be converted by the user. For conversion kit and instructions of how to convert contact Lincat details can be

found in the service section of this manual.

 UK: 01522 875520

This conversion must be carried out by a Certified Gas Safe engineer

This appliance is for gas cat II

2H3P

Part Number

Description

Used on

OA8917

Floor stand

OG8201, OG8201/R, OG8201/C

OA8914

Floor stand

OG8202, OG8202/R, OG8202/C

OA8972

Pedestal with doors

OG8201, OG8201/R, OG8201/C

OA8973

Pedestal with doors

OG8202, OG8202/R, OG8202/C

CONVERSION

ACCESSORIES

IS 592 ECN 3855 Page 11 of 13

Pilot will not light

Pilot will not remain lit

FAULT FINDING

CHECK IGNITER FOR SPARKING

CHECK GAS

SUPPLY IS ON

CONNECT TO

CORRECT GAS TYPE

YES

CHECK IGNITER LEAD

CONNECTIONS

IS GAS TYPE CORRECT

ADJUST AS

NECESSARY

CHECK PILOT INJECTOR FOR

BLOCKAGE

CLEAR BLOCKAGE /

REPLACE INJECTOR

CHECK OPERATING

PRESSURE

CHECK GAS FLOW TO

PILOT

PURGE SYSTEM

CHECK MILLIVOLT OUTPUT OF

THERMOCOUPLE

REPLACE

THERMOCOUPLE

<4mV

>4mV

REPLACE THERMOSTAT

IS 592 ECN 3855 Page 12 of 13

Burner will not light

Part Number

Description

Used on

BU75

Burner

ALL

CO113

Copper washer

IG06

Igniter lead

IG14

Igniter electrode

IG35

Igniter piezo

IG37

Ignition earth lead

KN510

Control knob

FE40

Adjustable leg

PI25

Pilot assembly

SC01

Scraper

TC03

Thermocouple

TC05

Thermocouple lock nut

TC06

Thermocouple sleeve

TC24

Thermocouple capillary

TH202

Thermostat

WA08

Fibre washer

SPARE PARTS LIST

CHECK SUPPLY PRESSURE IS CORRECT

CHECK GAS FLOW TO

BURNER

YES

ADJUST AS NECESSARY

CHECK BURNER INJECTOR

FOR BLOCKAGE

REPLACE

THERMOSTAT

CLEAR BLOCKAGE /

REPLACE INJECTOR

IS 592 ECN 3855 Page 13 of 13

For help with the installation, maintenance and use of your Lincat equipment, please contact our service department:

 UK: 01522 875520

For non-UK customers, please contact your local Lincat dealer

All service work, other than routine cleaning should be carried out by one of our authorised service agents. We cannot accept responsibility for work carried out by other persons.

To ensure your service enquiry is handled as efficiently as possible, please tell us:

 Brief details of the problem

 Product code

All available on serial plate

 Type number

 Serial number

Lincat reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal working hours, Monday to Friday, 08:30 to 17:00.

GUARANTEE

This unit carries a comprehensive UK mainland 2 year warranty. The guarantee is in addition to, and does not diminish your statutory or legal rights.

The guarantee does not cover:

 Accidental damage, misuse or use not in accordance with the manufacturer’s

instructions

 Consumable items (such as filters, glass, bulbs, slot toaster elements and door

seals.)

 Damage due to incorrect installation, modification, unauthorised service work or

damage due to scale, food debris build-up, etc.

The manufacturer disclaims any liability for incidental, or consequential damages.

Attendance is based on reasonable access to the appliance to allow the authorised technician to carry out the warranty work.

Service calls to equipment under warranty will be carried out in accordance with the conditions of sale. Unless otherwise specified, a maximum of 15 minutes of administrative time, not spent directly carrying out servicing work, is provided for within the warranty. Any requirement for staff attending the call to spend greater time than 15 minutes due to administrative requirements, such as on health and safety risk assessments, will be chargeable at the prevailing rate.

SERVICE INFORMATION

Lincat Opus 800 OG8201, Opus 800 OG8201/R, Opus 800 OG8201/C, Opus 800 OG8202, Opus 800 OG8202/R Installation, Operating And Servicing Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual