Lincat OE7010, OE7008 User, Installation And Servicing Instructions

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OE7008 & OE7010
Electric Oven Ranges
USER, INSTALLATION AND SERVICING
INSTRUCTIONS
For use in GB & IE
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Dear Customer, Thank you for purchasing this Lincat product.
This is just one of over 300 different items of catering equipment available which is constantly being extended and improved. Details are available from your local distributor or direct from us. Used for the purposes for which it is intended, and with careful maintenance as outlined in this User Guide, your Lincat product will give you years of trouble free service.
IMPORTANT INFORMATION
Please read all of the safety and operating instructions carefully before using this product. Please pay particular attention to all sections of this User Guide that carry warning symbols and notices.
WARNING! This is a Warning symbol. This symbol is used throughout the user guide whenever there is a risk of personal injury. Ensure that these warnings are read and understood at all times.
CAUTION!
This is a Caution symbol. This symbol is used throughout the user guide whenever there is a risk damaging your Lincat product. Ensure that these warnings are read and understood at all times.
NOTE:
This is a Note symbol. This symbol is used throughout the user guide to provide additional information, hints and tips.
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CONTENTS
Contents Page
Customer Information………………………………………………………. 2 Warnings and Precautions………………………………………………… 4 Technical Data……………………………………………………………….. 5 Commissioning………………………………………………………………. 6 Check List of Enclosures…………………………………………………... 6 Installation…………………………………………………….……………… 7 User…………………………………………………………………………….. 8 - 10 Component Replacement ………………………………………….……… 10 - 12 Spare Parts List……………………………………………………………… 12 Wiring Diagrams………………………………………………………………. 13 - 14 Service information………………………………………………………….. 15 Guarantee………………………………………………………….………….. 15
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WARNINGS AND PRECAUTIONS
It is mandatory that all appliances are installed, commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation. Failure to comply will invalidate the warranty.
WARNING!
This appliance must be installed by a competent installation engineer in accordance with the installation instructions, and should conform to the following requirements:
Institution of Gas Engineers Publications:IGE/UP/1, IGE/UP/2 and IG/UP/4
BS 6173: Code of Practice for Installation of Gas Catering Appliances
Local and National Building Regulations
Fire Precautions Act
Health & Safety At Work etc Act
BS EN60335-1 Safety of Household and Similar Electrical Appliances
BS EN 60335-2-42 Particular Requirements for Commercial Electric Forced
Convection Ovens, Steam Cookers and Steam-Convection Ovens Do not obstruct or block the appliance flue. After operation, some parts of the appliance will remain hot for a period of time. Please take care to avoid accidental burns.
CAUTION!
All equipment must be earthed to prevent shock.
A means of disconnection must be incorporated in the fixed wiring having a contact separation of at least 3.0mm in all poles. Supply cords shall be oil-resistant, sheathed flexible cable not lighter than ordinary
polychloroprene or equivalent synthetic elastomer-sheathed cord (code designation 30245 IEC 57) Connection of the electrical supply cable is made at the rear of the unit. Remove the protective cover and fit a suitable cable into the strain relief and then to the inlet terminal block. The unit is supplied for connection to a three-phase supply. Connections are
provided to allow termination of all three-phase cables, although only two are used to
power the unit. If the unit is to be fed from a single-phase then the two supply terminals
will need to be connected together using a wire link.
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TECHNICAL DATA
Model
Dimensions
Overall Height (mm) Width (mm) Depth (mm) Weight (kg) Hob Cooking Surface w x d (mm) Usable Oven Capacity w x d x h (mm) Oven Shelf Size (mm) w x d
Electrical
Fan Assisted Oven Rating Hob Rating – per hob element
Total Power Rating @ 400V three phase
Fan Rating
Voltage 3N~
Amps 3N~
Total Power Rating
OE7008 OE7010
950 950 900 600 803 803
900 x 600 600 x 600
715 x 540 x 400 500 x 540 x 400
770 x 530 440 x 530
6.0 kW 4.0 kW
2.6 kW 2.6 kW
Phase
1
Phase
2
Phase
3
Phase
1
Phase
2
Phase
3
7.2 kW
7.2 kW
7.2 kW
2 x 32 W 32 W
31A
31A
31A
21.6 kW 14.4 kW
Phase
1
Phase
2
Phase
3
Phase
1
Phase
2
Phase
3
4.0 kW
5.2 kW
5.2 kW
17.4A
22.6A
22.6A
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COMMISSIONING
PREPARATION
Remove all packaging and protective coatings prior to installation. The appliance is supplied as standard with swivel castors. Adjustable feet are available, if required, for these appliances.
OE7008 OE7010
CHECK LIST OF ENCLOSURES
Please ensure the following items are included with this piece of equipment:
Model OE7008 OE7010 Tick
Wire Shelf 3 3 Warranty Card 1 1 User Instructions 1 1
SERIAL NUMBER
NOTE
Each appliance manufactured at Lincat has a unique identifying number found in the top right hand corner of the data plate attached at the rear of the appliance. Please record that number in the space provided should it be required for future reference.
Serial Number
MARK OF CONFIDENCE
Every singe product that leaves our factory bears a serial plate showing the assembler’s initials. It’s a mark of confidence we have in our people and our manufacturing process.
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INSTALLATION
SITING The appliance must be installed in accordance with the appropriate regulations listed prior.
The appliance should be installed on a level surface ensuring the unit is stable, firmly located and positioned to minimise the possibility of accidental touching.
A clear space of at least 100mm must be left to the rear of the appliance to allow for servicing with a clear space of 600mm to the front to allow for safe operation. A minimum space of 100mm must be left between any side of the unit and any combustible surface or walls.
Any partitions, walls or kitchen furniture in close proximity must be of non-combustible materials and not be closer than 100mm from the sides and rear of the flue.
ELECTRICAL SUPPLY AND CONNECTION
Connection of the electrical supply cable is made at the rear of the unit. Remove the protective cover and fit a suitable cable into the strain relief and then to the inlet terminal block. The unit is supplied for connection to a three-phase supply. Refer to schematics on pages 9 and 10.
LOCKING OF WHEELS
When the appliance has been installed in its intended position the front castors should be locked by
depressing the locking tabs on the castors.
Locks should only be released for the intention of moving the appliance for cleaning purposes and or routine servicing of the appliance.
HOTPLATES
Hotplates are controlled by six position rotary switches, ‘6’ is the hottest. Off is indicated by a filled circle as shown in the control panel illustration on page 5.
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HOB CONTROL KNOBS
USER INSTRUCTION
APPLIANCE USE
This appliance is only for professional use and should only be used by qualified personnel. Ensure that the person responsible understands how to safely operate, clean and shut down the appliance and is made aware of the position and operation of the isolating switch in the event of an emergency.
CONTROL PANEL
MAINS POWE R ON
OVEN THERMOSTAT CONTROL KNOB
OVEN ELEMENT POWER ON
LH REAR HOB
LH FRONT HOB
HOB INDICATOR
MIDDLE REAR HOB
MIDDLE FRONT HOB
ON / OFF INDICATOR
HOB ELEMENTS
RH REAR HOB
RH FRONT HOB
HOB INDICATORS
1 2 3 4 5 6
OFF
LOW
HOTPLATE CARE
Before using the appliance for the first time; Without pans, turn to the maximum setting for approximately four minutes before turning off or adding pans. This allows the plates to cure and harden to obtain maximum durability.
HOTPLATE OPERATION
Hotplates are controlled by six position rotary switches, 6 is the hottest. ‘Off’ is indicated by a filled circle, as shown in the control panel illustrations above. NB: It is important that good quality pans are used to ensure maximum efficiency. Wherever possible always use lids.
OVEN SETTING
Check the green ‘power on’ neon on the control panel is illuminated.
Set the control knob to the desired temperature in degrees Celsius. The orange light will
illuminate indicating that power is being supplied to the elements.
The orange light will go out when the oven has achieved the set temperature. Periodically the
orange light will illuminate to indicate that the oven temperature has fallen and the elements are turned on to top up the temperature.
HIGH
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SHUT DOWN
To shut down the appliance rotate all control knobs clockwise to the OFF position.
After operation, some parts of the appliance will remain hot for a period of time; care should be taken to avoid risk of burns.
CLEANING
Ensure the Electricity supply is isolated before commencing cleaning.
All removable parts can be cleaned in a commercial dishwasher.
Hotplates
Ensure hotplates are cool before cleaning.
Hotplates can be wiped down with a moist cloth. For more stubborn dirt commercial cleaners
and scourers may be used.
After cleaning apply a thin film of vegetable oil to the plates.
Oven
The unit features removable liners for the sides, base and top of the oven to allow easy cleaning away from the unit.
After allowing the unit to cool, slide out the top liner from the oven.
Slide out the base tray.
Remove the shelves from the oven, See below.
To remove the shelf supports, lift up and out to disengage.
Lift off each of the side liners from the unit.
External surfaces can be cleaned using a cloth moistened with a warm detergent solution.
For heavy, stubborn deposits a de-greasing agent ‘CARBON-OFF’ is available from Lincat
upon request.
When replacing parts that have been removed for cleaning, ensure correct relocation so as
not to affect oven performance.
Tilt shelf up at rear and pull to disengage
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External Cleaning
Do not use abrasives on stainless steel or enamelled parts. Do not use any products containing chlorine or hydrochloric acid to clean stainless steel surfaces. Do not clean the appliance using a water jet.
COMPONENT REPLACEMENT
Hotplate Switch
1. Remove the control knobs and fascia panel, by firstly removing fixing screws .
2. Protect the surrounding area panel work with soft material and support the fascia panel
against it. Access to the hotplate switches is now possible. Remove completely the component screws from the fascia.
3. Remove and replace wires correctly, ideally transferring wires across, from the old switch to
the new, one at a time. Numbering each wire with an indelible pen may also help.
4. Replacement is a reversal of the removal sequence. Be careful not to trap the wiring harness
whilst replacing the fascia and check the wiring is still protected where it passes through the heat deflector.
HOTPLATE ELEMENT
HEAT DEFLECTOR
FASCIA
CONTROL KNOB
FASCIA FIXING SCREW
Thermostat
1. Follow the procedure as for replacing Hotplate Switches above.
2. Unscrew the heat deflector.
3. Unclip the thermostat phial and remove the thermostat completely, keep the insulating sleeve
to use on the new thermostat.
4. When replacing the new thermostat ensure that the insulation is secured in place and that the
routing is secure to prevent shorting internally with any switch gear.
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FASCIA FIXING SCREW
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5. Replacement is a reversal of the removal sequence. Be careful not to trap the wiring harness
whilst replacing fascia.
Hotplate
1. Remove the control knobs and fascia panel, by firstly removing fixing screws.
2. Protect the surrounding area panel work with soft material and support the fascia panel
against it. Access to the hotplate switches is now possible. Remove completely the component screws from the fascia.
3. Unscrew the heat deflector. Access to the hotplate restraining nuts is now possible through
the fascia.
4. Remove the hotplate restraining nut and press the underside of the hotplate up to facilitate
easy removal from above. Protect the surrounding panel work with soft material. Support the hotplate and access to the hotplate connection block is now possible. Number the wires with an indelible pen to facilitate replacement.
5. Replacement is a reversal of the removal procedure, taking care not to trap the wiring
harness.
6. Check the unit for electrical safety.
Oven Fans
1. Ensure that the electrical supply is disconnected.
2. Remove the oven shelves.
3. Loosen the fan guard screws and lift off the keyhole slots.
4. Remove the hex head nut from the centre of the fan, this is a left-hand thread, and remove the
fan blade.
5. Working from the back of the unit, remove the rear cover panel.
6. Remove the electrical connections from the relevant motor.
7. Remove the three securing screws and extract the motor unit.
8. Refitting is the reversal of removal.
9. Check the unit for electrical safety.
Contactor
1. Ensure that the electrical supply is disconnected.
2. Working from the back of the unit, remove the rear cover.
3. Remove the electrical connections from the contactor.
4. Release the clip from the base of the contactor.
5. Refitting is the reversal of removal.
6. Check the unit for electrical safety.
Over Temperature Cut-Out Thermostat
1. Ensure that the electrical supply is disconnected.
2. Remove the thermostat bulb from the top of the oven.
3. Working from the back of the unit, remove the rear cover panel.
4. Remove the electrical connections from the thermostat housing.
5. Remove the front control panel A.
6. Pull the thermostat bulb through the oven back.
7. Remove the two securing screws and remove the thermostat unit.
8. Refitting is the reversal of removal.
9. Check the unit for electrical safety.
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Control Thermostat
1. Ensure that the electrical supply is disconnected.
2. Remove the thermostat bulb from the top of the oven.
3. Remove the control knobs B from the front of the unit.
4. Remove the two screws holding the control thermostat to the control panel.
5. Remove the control panel A as detailed previously.
6. Remove the electrical connections from the thermostat housing.
7. Remove the thermostat and capillary from the unit.
8. Refitting is the reversal of removal.
9. Check the unit for electrical safety.
SPARE PARTS LIST
Part Number Part Description Used On
BU55 Door Bushes All models BU72 Door Bushes All models CA143 125mm Braked Swivel Castors All models CA145 125mm Un-Braked Swivel Castors All models CO214 Contactor All models DO73 Door Catch Assembly All models EL188 Hotplate Element All models EL149 Element – 4kW OE7010 EL248 Element – 3kW OE7008 FA12 LHS Fan/Motor Assembly OE7008 FA102 RHS Fan/Motor Assembly All models GL77 Cable Restraint All models HA77 Door Handle All models KN227 Control Knob – Hob All models KN228 Control Knob – Oven All models LE37 Adjustable Leg - 150mm All models NE39 Green Neon All models NE40 Amber Neon All models SE25 Door Seal All models SH112 Oven Shelf OE7010 SH81 Oven Shelf OE7008 SP56 Leg Spanner All models SR07 Side Rack All models SW14 Six Position Switch All models SW58 Fan Switch All models TC46 Thermostat All models TH63 Safety Cut-Out Thermostat All models
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OE7010 Range Wiring (E357)
LEFT HAND SIDE
2
B
B
9
10
4
SW14
2 B 1 B 3 B 4 B
REAR
5
11
CONNECT INCOMING NEUTRAL TO CENTRE TERMINAL
SW14
3
B
2 B 1 B
B
3 B 4 B
FRONT
13
7
2 3 1 4
EL188
FRONT
8
2 3 1 4
EL188 REAR
OE7008 Range Wiring (E330)
6
L1 - OVEN
LHS HOBS
RHS HOBS
TE55
FACIA TO CHASSIS
35
RIGHT HAND SIDE
(IDENTICAL TO
31
NE39
B
B
LEFT HAND SIDE)
22
TH63
17
B
B
NE40
19
B
24
36
25
26
12
14
23
1
B
B
15
L2 -
L3 -
TE47
B
28
B
B
B
NO
T3 T2 T1
A2
CO214
A1
L1
L2
NOL3NO
27
BONDING
32
34
FA12
EL149
SW58
B
B
B
TH46
20
B B
21
33
18
30
B
B
B
B
16
29
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Connect to
inner
bulkhead
via
heat
deflector
screw
32
19
22
GREEN
NE40
AMBER
NEON
NE39
NEON
23
Connect to fascia
15
17
8
7
B B
TH46
OVEN
THERMOSTAT
30
9
SW58
FAN
SWITCH
12
11
27
26
EL248
ELEMENT
10
EL248
ELEMENT
16
24
25
31
29
28
18
6
5
4
14
TH63
SAFETY THERMOSTAT
CO214
CONTACTOR
13
1
OE7008 Hob Wiring (E329)
TO CENTRE FRONT &
2
1
7
8
REAR HOBS
7
FA12 FAN
21
20
2
3
L1 L2 L3
TE47
TERMINAL BLOCK
FA12 FAN
N
TE55 EARTH TAG
8
1
7
RIGHT SIDE FRONT & REAR HOBS
3
2 1 B 3 4
2
5
2 1 B 3 4
TO LEFT SIDE
FRONT &
REAR HOBS
1
2
TE47 (see drg: E329)
SEE Drg: E329 FOR OVEN W IRING
(wiring from E329 shown dashed)
L1 L2 L3
IS397 ECN3393
NOTE: There are three identical L & N
cable sets for each OE7008 range, one set of which is illustrated. Each
live input cable pair (cables 1 & 2) are
to be connected to a separate input
phase (L1, L2 or L3) on the TE47
terminal block.
13
14
8
See hob diagram (below)
13
13
Terminate on TE47
10
4
See hob diagram (left)
13
13
2 3 1 4
2 3 1 4
9
6
12
11
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SERVICE INFORMATION
Catering equipment should be routinely serviced to ensure a long trouble free life. It is recommended that this appliance is serviced every 6 months by a competent gas engineer. For help regarding the installation, maintenance and use of your LINCAT equipment, please call:-
LINCAT GROUP SERVICE HELP DESK
+44 (0) 1522 875520
AUTHORISED SERVICE AGENTS
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We recommend that all servicing other than our authorised service agents carry out routine cleaning. We cannot accept responsibility for work carried out by other persons.
Please quote both the model and serial numbers from the data plate attached to the unit. Give brief details of the service requirement.
If possible please quote the product code of the part number you require.
Work carried out under warranty will normally be undertaken only during normal working hours, i.e. Monday to Friday, 8.30 a.m. - 5.30 p.m.
CONDITIONS OF GUARANTEE
The guarantee does not cover:-
1) Accidental breakage or damage
2) Operational misuse, wear and tear from normal usage, incorrect adjustment, or neglect.
3) Incorrect installation, maintenance, modification or unauthorised service work.
IS397 ECN3393
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