Lincat LPCT User Manual

Page 1
Electric Counter Conveyor Toaster
Model: LPCT
NOTICE: This manual contains important safety instructions which must be strictly followed when using this equipment.
CAUTION: These models are designed, built, and sold for commercial use only. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
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Installation and Operation Instructions
WARNING : Improper installation, adjustment,
alteration, service or maintenance can cause property damage, injury, or death. Read the installation operating and maintenance instructions thoroughly before installing, or servicing this
equipment.
CAUTION: These models are designed, built, and sold
for commercial use only. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it
correctly and not injure themselves or harm the equipment.
WARNING:A factory authorised agent should handle
all maintenance and repair. Before doing any maintenance or
repair, contact LINCAT.
Congratulations on your purchase of LINCAT commercial cooking equipment. LINCAT takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read
and follow the instructions in this manual carefully.
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Installation and Operation Instructions
Catalogue
FOREWORD………………………………………………………4
SAFETY TIPS………………………………………………….… 5
INTRODUCTION …………………………………………………6
PACKAGING……………………………………………………… 6 INSTALLATION…………………………………………………… 7
OPERATION ………………………………………………………7 CLEANING AND MAINTENANCE………………………………8
TROUBLE SHOOTING ………………………………………… 9
EXPLOSION VIEW………………………………………………10 ELECTRICAL DIAGRAM ……………………………………… 11 SPARE PART LIST………………………………………………12 COMPLIANCE……………………………………………………14 SPECIFICATION…………………………………………………14
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Installation and Operation Instructions
4
LOCATION OF DATA PLATE
The data plate is located on the side panel. IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering
carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse
the claim. The carrier can supply the necessary forms.
B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be
certain to hold all contents and packaging material.
Installation and should be performed by a qualified installer who
thoroughly read, understands and follows these instruction.
If you have questions concerning the installation, operation,
maintenance or service of this product, contact LINCAT.
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Installation and Operation Instructions
5
Safety Tips
Switch off power to and disconnect from the mains whilst
cleaning.
CAUTION-Please note the crumb tray surface will be hot, allow
to cool and handle with caution.
If the power cord is damaged, it must be replaced by a LINCAT Service agent or Recommended Qualified Technician in order
to avoid a hazard/
If the power cord is damaged, it must be replaced by a LINCAT Service agent or Recommended Qualified Technician in order
to avoid a hazard.
The LINCAT Conveyor Toaster does not contain any user­serviceable parts. LINCAT dealers or Recommended Qualified Technicians should carry out repairs if necessary. Do not
remove any components or service panels on this product.
LINCAT takes every care to ensure that all products are safe. Steel cutting procedures used to manufacture these items results in sharp edges. These sharp edges are removed to the best of our ability, however we insist the operator takes care
when in contact with this piece of equipment.
Allow the Conveyor Toaster to cool down after use before dismantling for cleaning; the unit will still be too hot to handle
immediately after use.
The appliance is not intended for use by young children or
infirm persons without supervision
Young children should be supervised to ensure that they do not
play with the appliance.
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Installation and Operation Instructions
6
Introduction
Congratulations on the purchase of a LINCAT product. Please take time to carefully read through this manual to ensure the machine is operated and maintained properly, to ensure the
best possible performance from the product for many years.
LINCAT will not accept liability for the following if:
*The instructions in this manual have not been followed
correctly. *Non-authorised personnel have tampered with the machine. *Non-original spare parts are used. *The machine has not been handled and cleaned correctly. *There is any use damage to the unit.
Packaging
LINCAT prides itself on quality and services, ensuring that at the time of packing all products are supplied fully functional and
free of damage.
Provided in this package are the following: *Conveyor Toaster *Crumb Tray *Manual
Should you find any damage as a result of freight, please
contact your LINCAT dealer immediately.
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Installation and Operation Instructions
7
Installation
Remove the LINCAT Conveyor Toaster from the packaging; be certain that all protective plastics and residues are thoroughly
cleaned from its surface.
Locate the LINCAT Conveyor Toaster on a firm level surface.
International standards and regulations should be consulted in order to abide by standards set in relation to positioning, spacing and ventilation of the product. Oils used in these units are very dangerous. Take care when in use to avoid oil spilling on to open flames or mixing with other liquids, such as water,
to avoid harmful damage.
Once the Conveyor Toaster has been placed in position ensure
the crumb tray has been put into place at the rear of the unit.
Supply the appropriate power and connect to mains. The
toaster is now ready to turn on and operate.
Operation
This Conveyor Toaster quality of heat is controlled by a switch and
a timing machine; you can bake bread under different speed.
How to fix back tray, back drip plate and down drip tray.
➢ Use back drip tray: fix the back drip tray and back drip
plate on Conveyor Toaster, when food pass the stove, then should place the back drip slant, it will go to back drip tray when the food leaves the chain, but it will come
back again.
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Installation and Operation Instructions
8
➢ Use down drip tray: fix the down drip tray on Conveyor
Toaster, when food pass the stove, then should stand the back drip plate, it will go to down drip tray when food
leaves the carry chain.
Turn the switch clockwise, then the light will be on, it means the equipment is going to heat; the carry chain is going to run fast, about thirty minutes later, can heat food when the temperature is
250℃.
Cleaning, Care and Maintenance
Switch off the power and disconnect from the mains.
The Conveyor Toaster should be cleaned after each day’s operation, however may require to be cleaned more often
depending on the volume of production.
Allow the Conveyor Toaster to cool before cleaning. Remove the crumb tray and empty. The crumb tray can be washed in warm soapy water. Ensure the crumb tray is thoroughly dry
before returning to the unit.
The remainder of the Conveyor Toaster can be cleaned with a
damp cloth using hot, soapy water.
Do not immerse completely in water or use water jets to clean.
Warm soapy water is recommended for cleaning, cleaning
agents after prolonged use can damage stainless steel.
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Installation and Operation Instructions
9
Trouble Shooting
If your LINCAT Conveyor Toaster does not operate, please
check the following before placing a service call.
Problem
Cause
Remedy
Slow heat up
a. if the switch is “1” b. up element cut off c. down element cut off
a. set the switch “1” b. change up element c. change down element
No heat up
a. switch is closed or broken
b. is the civil-used power
supplied
c. up and down element all
cut off
a. open or change the
switch b. supply civil-used power c. change element
Indicator light
is not on
a. indicator light is broken; b. switch closed or broken
a. change indicator light b. open or change switch
The carry
chain does
not work
a. switch closed or broken b. timing switch cut off c. no civil-used power d. elector-motor broken
e. the fan leafage and
elector-motor are broken
f. carry chain broken or
loosen
g. drive gear and chain
wheel damaged seriously
or broken
a. open or change switch b. change timing switch c. supply civil-used power d. change elector-motor
e. change the fan leafage
and elector-motor
f. fix the nut or change the
chain
g. change drive gear and
chain wheel
Note all LINCAT products are tested prior to packaging. Before calling a service agent or qualified technician:
⚫ Check there is correct power supply.
⚫ The machine is plugged in correctly and power is switched on.
Page 10
Installation and Operation Instructions
10
Explosion View
Page 11
Installation and Operation Instructions
11
Electrical Diagram
The above circuit diagram has been provided to assist qualified technicians, LINCAT agents or Recommended Qualified Technicians should carry out repairs if needed. Do not remove
any components or service panels on this product.
MF
N
L
5
1
P3
P1
E
3
4
P2
M
Manual shift Switch
Fan
Varistor
Diode
Gear Motor
Pilot Light
Top Element
Bottom Element
230V/240V
~
The above circuit diagram has been provided to assist qualified technicians, LINCAT agents or Recommended Qualified Technicians should carry out repairs if needed. Do not remove
any components or service panels on this product.
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Installation and Operation Instructions
12
Spare Parts List
NO.
SUPPLIER CODE
DESCRIPTION
QTY.
1
10401.6086
Rack
1
2
20709.6172
Top Cover
1
3
20709.6149
Toaster Top Cover
1
4
20709.6331
Toaster Rear Cover
1
5
20709.6365
Hardware Assembly
1 6 20709.6076
Main Body
1 7 20709.6397
Inner Right Cover
1 8 10204.6018
Conveyor Belt
1
9
20709.6416
Inner Left Cover
1
10
10901.6015
Upper Element
1
11
20402.6008
Rear Axis Assembly
1
12
20709.6390
Front Axis Assembly
1
13
10704.6268
Knob
2
14
20402.6041
Variety Resistor
1
15
10107.6002
Light
1
16
20709.6173
Control Box
1
17
10105.6008
Switch
1
18
10901.6016
Below Element
1
19
20709.6011
Shaft Bracket
4
20
10501.6125
Shaft Brush
4
21
10601.6001
Motor
1
22
20402.6032
Plug&Lead
1
23
20402.6040
Fan
1
24
20709.6337
Control Box Cover
1
25
10205.6001
Fan Cover
1
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Installation and Operation Instructions
13
26
20709.6013
Return Chute
1
27
20709.6012
Rear Collect Dish
1
28
20709.6551
Tray Surface
1
29
20709.6332
Tray Bottom
1
30
10209.6002
Feet
4
31
20709.6394
Hardware Assembly
1
32
20709.6369
Back Door Chute
1
33
10402.6004
Gear Z12
1
34
10402.6003
Gear Z20
1
35
20402.6007
Chain Assembly
1
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Installation and Operation Instructions
14
Compliance
The WEEE logo on this product or its documentation indicates that the product must not be disposed of as household waste. To help prevent possible harm to human health and/or the environment, the product must be disposed of in an approved and environmentally safe recycling process. For further information on how to dispose of this product correctly, contact the product supplier, or the local authority responsible for waste
disposal in your area.
LINCAT parts have undergone strict product testing in order to comply with regulatory standards and specifications set by
international, independent, and federal authorities.
LINCAT products have been approved to carry the following
symbol:
Specifications
MODEL
VOLTAGE
POWER
DIMENSIONS(MM)
WIDTH
LENGTH
HEIGHT
LPCT
220-240V
2400W
370
750
420
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PLEASE RETAIN THE MANUAL CAREFULLY FOR
REFERENCE
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation operating and maintenance instructions thoroughly before installing, or servicing this equipment.
ATTENTION
Under warranty period of the appliance, all the parts must be replaced by authorised service provider which approved by Lincat, If not, the
warranty may be void.
ATTENTION
Any parts that aren’t made by Lincat may void warranty.
ATTENTION
Lincat and manufacturer of Lincat keep the right to modify the product.
Lincat Limited
Whisby Road Lincoln LN6 3QZ United Kingdom
Version A
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