Lincat HT3, HT6, HT9 Installation, Operating, Servicing and Conversion Instructions

Installation, Operating, Servicing and Conversion Instructions
Silverlink 600 Gas Boiling Tops HT3, HT6 & HT9
Please make a note of your product details for future use:
Date Purchased: _
Number:
Dealer:
_
IS513 ECN4287
_
Dear Customer, Thank you for purchasing this Lincat product.
This is just one of over 450 different items of catering equipment available which is constantly being extended and improved. Details are available from your local distributor or direct from us. Used for the purposes for which it is intended, and with careful maintenance as outlined in this User Guide, your Lincat product will give you years of trouble free service.
NOTE
IMPORTANT INFORMATION
Please read all of the safety and operating instructions carefully before using this product. Please pay particular attention to all sections of this User Guide that carry warning symbols and notices.
WARNING! This is a Warning symbol. This symbol is used throughout the user guide whenever there is a risk of personal injury. Ensure that these warnings are read and understood at all times.
CAUTION!
This is a Caution symbol. This symbol is used throughout the user guide whenever there is a risk damaging your Lincat product. Ensure that these warnings are read and understood at all times.
NOTE:
This is a Note symbol. This symbol is used throughout the user guide to provide additional
information, hints and tips.
IS513 ECN4287 Page 2 of 16
CONTENTS
WARNINGS AND PRECAUTIONS
Contents Page
Customer Information………………………………………………………. 2 Warnings and Precautions………………………………………………… 3 Technical Data……………………………………………………………….. 4 Commissioning………………………………………………………………. 5 Check List of Enclosures………………………………………………….. 5 Serial Number…………………………………………………….………….. 5 Installation…………………………………………………….……………… 6 User…………………………………………………………………………….. 7-9
Servicing ……………………………………………………………………… 10 Conversion…………………………………………………………….……… 11
Spare Parts List……………………………………………………………… 12 Fault Finding…………………………………………………………………. 13 Service information………………………………………………………….. 14 Guarantee………………………………………………………….………….. 14
It is mandatory that all appliances are installed, commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation.
Failure to comply will invalidate the warranty.
WARNING! This appliance must be installed by a competent installation engineer in accordance with the installation instructions, and should conform to the following requirements:
Do not obstruct or block the appliance flue. Installation must include sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room in which they are installed. It is recommended that this appliance is sited under an extraction canopy for the removal of
combustion products After operation, some parts of the appliance will remain hot for a period of time. Please take
care to avoid accidental burns.
CAUTION!
All equipment must be earthed (where applicable) to prevent electric shock. Do not connect directly to any flue, ducting or mechanical extraction system. Installation should allow for a sufficient flow of fresh air for gas combustion. Parts which have been protected by the manufacturer or his agent must not be adjusted by
the installer or user. The appliance is designated Category 1 and is not intended for conversion from one gas
type to another.
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TECHNICAL DATA
Model
HT3
HT6
HT9
Overall Height (mm)
305
Width (mm)
300
600
900
Depth (mm)
600
Weight (kg)
16
28
32
Total Heat Input Natural (Gross)
9.0kW
18.0kW
27.0kW
Total Heat Input Propane (Gross)
9.0kW
18.0kW
27.0kW
Total Heat Input Butane (Gross)
7.4kW
14.8kW
22.2kW
Gas Inlet Connection
½" BSP (Rp ½)
Supply Pressure - Natural
20mbar
Supply Pressure - Propane
37mbar
Supply Pressure - Butane
28-30mbar (29mbar)
Natural
4.5kW
Propane
4.5kW
Butane
3.7kW
Natural
0.85kW
Propane
0.85kW
Butane
0.85kW
Total Gas Rate – Natural
0.86m3h
-1
1.72m3h
-1
2.57m3h
-1
Total Gas Rate – Propane
0.64kgh
-1
1.29kgh
-1
1.93kgh
-1
Total Gas Rate – Butane
0.54kgh
-1
1.08kgh
-1
1.62kgh
-1
Gas Rate – Natural
0.43m3h
-1
Gas Rate – Propane
0.32kgh
-1
Gas Rate – Butane
0.27kgh
-1
Total Gas Rate – Natural
0.16m3h
-1
0.32m3h
-1
0.49m3h
-1
Total Gas Rate – Propane
0.12kgh
-1
0.24kgh
-1
0.36kgh
-1
Total Gas Rate – Butane
0.12kgh
-1
0.25kgh
-1
0.37kgh
-1
Total Gas Rate – Natural
0.08m3h
-1
Total Gas Rate – Propane
0.06kgh
-1
Total Gas Rate – Butane
0.06kgh
-1
Individual Burner Heat Input Full Rate
Individual Burner Heat Input Low Rate
Gas Consumption Full Rate
Individual Burner Gas Consumption Full Rate
Gas Consumption Low Rate
Individual Burner Gas Consumption Low Rate
IS513 ECN4287 Page 4 of 16
COMMISSIONING
CHECK LIST OF ENCLOSURES
Model
HT3
HT6
HT9
Tick
Warranty Card
1 1 1
Pan Supports
1 2 3
User Instructions
1 1 1
SERIAL NUMBER
Serial Number
NOTE
PREPARATION
Remove all packaging and protective coatings prior to installation. Check that the hob burner parts and pan supports are correctly located.
VENTILATION The area in which this equipment is to be installed should have sufficient fixed ventilation to comply with local legislation requirements. It is recommended that a room, or internal space, be provided with a minimum free area of 4.5cm2 per kW (3,400Btu/hr) of total heat input.
Please ensure the following items are included with this piece of equipment:
Each appliance manufactured at Lincat has a unique identifying number found in the top right hand corner of the data plate attached at the rear of the appliance. Please record that number in the space provided should it be required for future reference.
IS513 ECN4287 Page 5 of 16
INSTALLATION
SITING
The installer must ensure that all regulations are met and that there is an unobstructed minimum distance of 1000mm from the top of the flue to the ceiling, which must be of non­combustible material. Ensure that all controls have free and easy movement, if not contact a qualified service engineer. The appliance should be installed on a level surface ensuring the unit is stable and firmly located. Any partitions, walls or kitchen furniture in close proximity must be of non-combustible materials and not be closer than 50mm from the sides and rear of the flue.
GAS SUPPLY AND CONNECTION
Connection is at the rear of the unit via a Rp½ (½" BSP)  Connection shall comply with local regulations. The hose shall be periodically examined and replaced as necessary. When making the connection to the appliance an isolating cock should be fitted into
the supply line close to the unit, for emergency shutdown or servicing purposes. An equipotential bonding terminal is provided to allow cross bonding with other
equipment.
SUPPLY PRESSURES
The boiling tops are un-governed appliances and connect directly to the relevant
gas supply. See above table for inlet pressures.
If necessary to gain access to the gas pressure test nipple remove the fascia panel
at the front of the appliance. The nipple is situated on the right hand end of the manifold
Remove the blanking screw and attach a pressure gauge to the boss of the test
nipple and check inlet pressure.
For those destination countries where the supply pressure exceeds the supply pressures given in the Technical Data above a regulator must be fitted and the supply pressure set to the pressures detailed.
INSTRUCTION TO USER
Ensure that the person responsible understands how to light, safely operate, clean and shutdown the appliance and is made aware of the position and operation of the gas isolating cock in the event of an emergency.
IS513 ECN4287 Page 6 of 16
USER INSTRUCTION
APPLIANCE USE
This appliance is only for professional use and should only be used by qualified personnel. Ensure that the person responsible understands how to light, safely operate, clean and shutdown the appliance and is made aware of the position and operation of the gas isolating cock in the event of an emergency. Ensure that all controls have free and easy movement, if not contact a qualified service engineer. This appliance is intended to be used for heating of culinary preparations that can be cooked by means of frying, simmering or boiling in suitable pans and MUST NOT be used for any other purpose. Operators of the appliance must not leave combustible materials directly in the cooking area of the appliance when in use.
Ensure the pan supports are centrally placed on the hob to. It is recommended that a burner is lit first before placing large pans over the burner.
It is not recommended that multiple lit burners are covered at any one time by large gastronome pans or detachable griddle plates.
PAN PLACEMENT
Pans should be placed centrally on the pan support in relation to the burner for maximum efficiency.
PAN SIZES
The recommended pan base diameters are no smaller than 150mm and no larger than 400mm. Pans should never be placed in such a position that they become a hazard from tipping
OPERATION OF THE APPLIANCE
The appliance should not be left unattended when in use for any lengthy period of time.
Pans should only be filled to a level no more than to prevent a boil over situation.
Periodically inspect liquid volumes to prevent a boil dry situation.
Frying of product should never be left unattended.
Use hand and arm protective when handling hot pans to avoid injuries from burns.
LIGHTING SEQUENCE Please ensure that the gas isolation valve for the appliance is turned to the open position before attempting to light this unit.
Hob Burners
From the OFF position: press and turn the control knob anti-clockwise to any position between the two stylized flames to allow gas through to the burner. Maintaining the control knob depressed, manually light the gas at the burner using a taper or piezo ignitor wand. On establishing a flame at the burner, keep the knob depressed for approximately 15 seconds then release. The burner should remain lit.
IS513 ECN4287 Page 7 of 16
If the appliance has stood unused for any length of time it may be necessary to purge the burner feed pipes of air. To purge the burner feed pipes of air depress and rotate a control knob to the full on position. Maintain the knob in the depressed position for 20­30seconds and then light the gas at the burner. Repeat as necessary until the gas ignites.
SHUT DOWN
To shut down the appliance rotate all control knobs clockwise to the OFF position. The gas supply stopcock or bottle valve should now be closed.
OPERATION OF THE APPLIANCE
The appliance should not be left unattended when in use for any lengthy period of time.
Pans should only be filled to a level no more than to prevent a boil over situation.
Periodically inspect liquid volumes to prevent a boil dry situation.
Frying of product should never be left unattended.
Use hand and arm protective when handling hot pans to avoid injuries from burns.
IS513 ECN4287 Page 8 of 16
CLEANING
Do not use a water jet or steam cleaner and do not immerse this appliance. Clean all panels with warm water and mild detergent, do not use abrasive materials.
Dry with a soft cloth.
It is important that users of the appliance systematically check and clean down as necessary areas of the hob that have accumulated oils, fats and other combustible debris from previous cooking. Particular attention must be paid to the burner head ports. Ensure they are always clear. Ensure the appliance and all its parts are in a cold state before commencing any cleaning routine.
Areas to Check
Burner Caps – Check burner caps are clean and centrally seated on the burner head
Burner Heads – The burner heads can only be fitted in one orientation onto the burner body. As a guide the recess with the two ports aligns with the thermocouple.
Pan Supports – The pan supports are manufactured from cast iron and are heavy. For ease of cleaning they can be removed from the appliance and placed in a suitable dish washer.
IS513 ECN4287 Page 9 of 16
SERVICING
To replace the burner and its parts
Remove the burner cap 'BU09' Remove the burner head 'BU08' Remove the 3 screws 'FAS601’ Remove the control knobs from the valves Remove the fascia panel Loosen the burner feed pipe connection nut on 'CO15' Loosen the thermocouple nut 'TC01' connection at the corresponding valve Remove the burner body 'BU07' and the gasket 'FAS351' Remove the injector 'JExx' (dependent on gas type) from the burner body Remove the thermocouple 'TC01' from the burner body Remove the remain parts of 'CO15' from the burner body Replace and reassemble any or all
parts as applicable
To remove the valve and its parts: Remove the control knobs Remove the
fascia panel Loosen the thermocouple 'TC01' nut at the valve body 'VA10' Loosen the burner feed pipe nut 'BU159' at the valve Remove the valve clamp screw 'BU209' Lift the valve clamp 'BU208' from the valve and the manifold 'MAxx' (dependent on appliance) Free the valve from the manifold Replace and reassemble parts as necessary Perform leak test to prove integrity of joints
Servicing of Valve
To service the valve carefully remove the niting cap screws and withdraw the spindle from the valve Clean old grease and re-grease with suitable gas compliant compound Re-assemble and perform soundness check
CO15
TC01
BU07
FAS351
FAS601
BU09
BU08
JExx
MAxx
BU208
BU159
VA10
BU209
BU158
To access parts internally remove the control knobs. Remove the fascia panel securing screws from the underside of the fascia panel.
Burner Components
Valve Components – Servicing Recommended Every 6 Months
IS513 ECN4287 Page 10 of 16
CONVERSION
Model
Gas
Inlet
Pressure
Mark
Part
Number
All
G20
20mbar
1.64
164
JE155
G30
28-30mbar
0.98
98
JE157
G31
37mbar
1.10
110
JE156
The burner injector is fitted to the base of the burner body
Remove the burner cap 'BU09' Remove the burner head 'BU08 Access to the burner injector 'JExx' is through the venturi to the base of the burner body 'BU07'. To remove, un-screw by turning anticlockwise The correct size of the injector appertaining to gas type is marked on one of the hexagonal faces of the injector. Replace with the correct injector applicable to gas type and reassemble burner parts
Remove the control knobs Adjustment for conversion from Natural gas to Propane or Butane: Rotate the bypass injector clockwise full home, do not over tighten. Replace the control knobs
Adjustment for conversion from Propane or Butane to Natural gas : Ensure the bypass injector is fully home, do not over tighten Rotate the bypass injector between 1/3 to 1/2 of a turn anticlockwise Replace the control knobs
CONVERSION OF GAS TYPE
Burner Injector Changes
Conversion from one gas type to another
To convert the appliance from one gas type to another it will be necessary to replace the main burner injectors Ensure the appliance for conversion and all its parts are in a 'cold' state Remove the pan support(s) for ease of access Remove the burner caps and burner heads Remove and replace the burner injectors as detailed below applicable to the gas type required. Replace gas specific labels for which the appliance has been converted Replace data plate corresponding to gas type
Burner Injector
Bypass Injector Adjustment
IS513 ECN4287 Page 11 of 16
Part number
Part description
Used on
BU07
Burner Body
All
BU08
Burner Head
All
BU09
Burner Cap
All
TC01
Thermocouple
All
FAS351
Burner Gasket
All
FE35
Adjustable Foot
All
JE155
Natural Gas Injector
All
JE156
Propane Gas Injector
All
JE157
Butane Gas Injector
All
PA25
Pan Support
All
MA140
Manifold
HT3
MA141
Manifold
HT6
MA141
Manifold
HT9
VA10
Valve
All
BU158
VA10 Tube Nut
All
BU159
VA10 Olive
All
BU208
VA10 Clamp Bracket
All
BU209
VA10 Clamp Screw
All
KN196
Control Knob
All
CO15
Compression Fitting
All
TU13601
Front Burner Pipe
All
TU13602
Rear Burner Pipe
All
Part Number
Description
Used on
HT6/SB
Splash Back
HT6
SPARE PARTS LIST
ACCESSORIES
IS513 ECN4287 Page 12 of 16
Burner not lighting
FAULT FINDING
Burner lights but will not remain lit
Call Service Agent
Check thermocouple connection
Check thermocouple mV output
Tighten connection
OK
Replace thermocouple
Replace valve
Burner not lighting
Turn on gas supply
interlock switch
Burner lights but not all ports are lit
Check burner ports for blockages
Clean burner ports
Call Service Agent
OK
Check supply pressure
Not all burner ports are lit
Note: Gas not burning at all the burner ports can occur after a spillage or boil over where water has collected in the burner ports.
Burners will not remain lit
or
IS513 ECN4287 Page 13 of 16
For help with the installation, maintenance and use of your Lincat equipment,
Product code
All available on serial plate
Type number
Serial number
SERVICE INFORMATION
please contact our service department:
For non-UK customers, please contact your local Lincat dealer All service work, other than routine cleaning MUST be carried out by qualified
personnel and a record kept of any remedial actions taken and at least cover the requirements of the service schedule of this document. We cannot accept responsibility for work carried out by other persons.
To ensure your service enquiry is handled as efficiently as possible, please tell us: Brief details of the problem
Lincat reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal working hours, Monday to Friday, 08:30 to 17:00.
DECLARATION
All Lincat products capable of burning gaseous fuels, satisfy the requirements of the Gas Appliance Regulations 2016/426.
UK: 01522 875520
GUARANTEE
This unit carries a comprehensive UK mainland warranty. The guarantee is in addition to, and does not diminish your statutory or legal rights. Contact Lincat for terms and conditions
The guarantee does not cover:
Accidental damage, misuse or use not in accordance with the manufacturer’s
instructions
Consumable items (such as filters, glass, bulbs, slot toaster elements and
door seals.)
Damage due to incorrect installation, modification, unauthorised service work
or damage due to scale, food debris build-up, etc.
The manufacturer disclaims any liability for incidental, or consequential damages.
Attendance is based on reasonable access to the appliance to allow the authorised personnel to carry out the warranty work.
Service calls to equipment under warranty will be carried out in accordance with the conditions of sale. Unless otherwise specified, a maximum of 15 minutes of administrative time, not spent directly carrying out servicing work, is provided for within the warranty. Any requirement for staff attending the call to spend greater time than 15 minutes due to administrative requirements, such as on health and safety risk assessments, will be chargeable at the prevailing rate.
IS513 ECN4287 Page 14 of 16
Notes:
IS513 ECN4287 Page 15 of 16
IS513 ECN4287 Page 16 of 16
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