Lincat C6R/75, C6R/100, C6R/105, C6R/125, C6R/130 User and Installation Instructions

...
User and
Installation Instructions
Seal Refrigerated Merchandisers
C6R/75, C6R/100, C6R/105, C6R/125, C6R/130, D6R/100, D6R/125, D5R/100, D5R/125, D3R/100
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Page 1
Dear Customer,
Thank you for purchasing this Lincat product.
This is just one of over 300 different items of catering equipment available which is constantly being extended and improved. Details are available from your local distributor or direct from us. Used for the purposes for which it is intended, and with careful maintenance as outlined in this User Guide, your Lincat product will give years of trouble free use.
IMPORTANT INFORMATION
Please read all of the safety and operating instructions carefully before using this product. Please pay particular attention to all sections of this User Guide that carry warning symbols and notices.
This is a Warning symbol. This symbol is used throughout the user guide whenever there is a risk of personal injury. Ensure that these warnings are read and understood at all times.
This is a Caution symbol. This symbol is used throughout the User Guide whenever there is a risk damaging your Lincat product. Ensure that these warnings are read and understood at all times.
Make sure the power supply is turned off before making any electrical repairs.
To minimise shock and fire hazards, please do not plug or unplug the unit with wet hands.
During maintenance and cleaning, please unplug the unit where required.
Care must be taken when handling or working on the unit as sharp edges may cause personal injury, we recommend the wearing of suitable PPE.
Ensure the correct moving and lifting procedures are used when relocating a unit.
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Do NOT use abrasive cleaning products, only those that are recommended. Never scour any parts of the refrigerator. Scouring pads or chemicals may cause damage by scratching or dulling polished surface finishes.
Failure to keep the condenser clean may cause premature failure of the motor/compressor, which will NOT be covered under warranty policy.
Please ensure the appropriate use of safety aids or Personnel Protective Equipment (PPE) are used for you own safety.
This is a Note symbol. This symbol is used throughout the User Guide to provide additional information, hints and tips.
DISPOSAL REQUIRMENT
If not disposed of properly all refrigerators have components that can be harmful to the environment. All old refrigerators must be disposed of by appropriately registered and licensed waste contractors, and in accordance with national laws and regulations.
Page 2
CONTENTS
Contents Page
Safety instructions………………………………………………………4 Product specification………………………………………………….. 5 Features………………………………………………………………….. 5 Technical specification…………………………………………………5 Pack contents…………………………………………………….………6 Spare parts list………………………………………………………….. 6 Installation……………………………………………………………….. 7
Note to installer...............................……………………………. 7
Inspection.............................…………………………….……... 7
Handling.................................................................................. 7
General........................................................……………………7
Connecting to the electricity ...........................……………….7-8
Warning .......................................................……………………8
User Maintenance .......................................……………………8
Defrosting.....................................................……………………8
Warning........................................................……………………8
Loading
Installation Instruction for C6R-U...…………………..……………….9
Details of C6R-U cabinets..................…………………..…………….10
Details of cut-out for refrigeration module ..………........…………11
Ventilation requirement for counter top models………......…...…12
Wiring Diagrams..…….................……………..……………….13-14-15
Troubleshooting...............…………………..……....………….16-17-18
Operating instructions………………………………………………...19
Cabinet Controls..................................………………………..19
Loading................................................………………………..19
Cleaning and maintenance…………………………...../…………….20
Cleaning the condenser………………………………………..20
Replacing the light .....…………………………………………..20
Service information…………………………………………………….21 Conditions of guarantee…..…………………………………….……21
.
.
.......................................................……………………8
USE OF THE REFRIGERATED MERCHANDISERS
The Refrigerated Merchandisers are intended to be used on counter tops to display pre-chilled food product.
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SAFETY INSTRUCTIONS
WARNING!
Basic safety precautions, including the following, should be followed to reduce the risk of personal injury and/or damage to the cabinet. Make sure you have fully read these instructions before installing and switching on. Keep this User Guide in a safe place for future reference for you and your staff.
Do not clean the unit with a water jet.
REMOVAL OF PACKAGING
Remove any external packaging. If using a sharp instrument take care to avoid contact with the product inside. In the interest of hygiene, you should clean the product after unpacking and ensure all plastic coatings are removed before use.
This unit is heavy. Be aware of the risks when lifting or moving it. Always lift the cabinet using the base or lower frame, do not lift with any other part. Do not pull the unit across your work surface as it may make a mark.
The cabinet relies on the circulation of cold air, which must pass through and around the shelves. Ensure circulation is not obstructed by food product blocking the internal vents.
GENERAL
Do not try to modify this product.
Ensure that the electrical supply cable is not damaged. If the supply cable is damaged, it should be replaced by Lincat Ltd or suitably qualified persons, in order to avoid a hazard.
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FEATURES
PRODUCT SPECIFICATION
TECHNICAL SPECIFICATION
Max. Operating
650 Range Refrigerated Merchandiser – C6R/75, C6R/100, C6R/105, C6R/125, C6R/130
D6R/100, D6R/125 500 Range Refrigerated Merchandiser – D5R/100, D5R/125 350 Range Refrigerated Merchandiser – D3R/100
Fan-assisted refrigeration Double glazed glass (flat panels) Electronic control Hot gas automatic defrost
Independently switchable light Adjustable shelf positions (back service models only) 230 Volt, 50 Hz, single phase
Sliding rear doors (double glazed)
Model D3R/100 D5R/100 D5R/125 D6R/75 D6R/100 D6R/125
Temperature Internal volume litres Internal dims cm 710x310x390 710x460x390 960x460x390 710x570x560 960x570x560 1210x570x560 Width mm Depth mm Height mm Power Rating watt Weight kg 68 84 100 95 123 149.5 Refrigerant R404a
Model C6R/75 C6R/100 C6R/105 C6R/125 C6R/130
Max. Operating Temperature
Internal volume litres Internal dims cm 710x570x560 960x570x560 710x570x560 1210x570x560 960x570x560 Width mm Depth mm Height mm Power Rating watt Weight kg 89.5 117 105 137.5 112.2
Refrigerant R404a
O
C
85.8 127.3 172.2 226.6 306.4 386.2
1000 1000 1250 750 1000 1250
350 500 500 650 650 650 575 575 575 965 965 965 393 602 621 602 717 729
O
C
226.6 306.4 226.6 386.2 306.4
750 1000 1050 1250 1300 650 650 650 650 650 755 755 755 755 755 602 717 604 729 717
25
25
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PACK CONTENTS
SPARE PARTS LIST
Model
Components
Compresso
r
Light
Controller
Evaporator
Condenser
Shelf
CR08
CR08
SH91
CR07
SH92
CR08
SH97
CR07
SH98
CR07
SH99
CR08
SH97
CR07
SH98
CR08
SH97
CR07
SH99
CR07
SH98
C6R/105, C6R/130, D6R/100, D6R/125 Models
Refrigerated Merchandiser (with cable and 13amp plug) 2 x chrome-plated shelves 2 x removable base panels 2 x sliding doors
C6R/75U, C6R/100U, C6R/125U Drop-in Models
As above, plus drop-in refrigeration module
D5R/100, D5R/125, D3R/100 Models
As above, except 1 x chrome plated shelf and removable base plate.
3mm Allen key (for shelf height adjustment) User Guide Guarantee card
D3R/100 D5R/100 D5R/125
D6R/75 D6R/100 D6R/125
C6R/75 C6R/100 C6R/105 C6R/125 C6R/130
fan
LA01 EC15 S/R0181 FA109 SH93 LA01 LA05 LA01 FA109 LA05 FA109 LA05 FA109 LA01 FA109 LA05 LA01 LA05 LA05
All Models
All Models
Fan Motor
FA109 FA109
FA109 FA109 FA109 FA109
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INSTALLATION
All models (For C6R/75U,C6R/100U,C6R/125U Models see additional instructions)
Note to installer
Please follow this instruction carefully. Only if the cabinet is correctly installed will it give the best possible performance and reliability. Please pay particular
attention to the User maintenance section of this guide that the controller must be left on the factory setting. There are also clear guidelines stating that the grill on cabinet must not be blocked at any time and condenser must be cleaned every 3 months. There are no user serviceable parts inside the refrigerated compartment.
Inspection
On receipt, unpack the carefully and inspect for any superficial damage that may have been sustained in transit. Record the nature of any damage on the Carrier’s Delivery Note and at the same time inform your supplier.
Handling
Important: Keep the cabinet vertical and on its base, if the cabinet is tipped onto its back, front or sides allow it to stand back on its base for at least 2 hours before switching ON. Ensure the cabinet is installed on a sound, level work surface, observing requirements for ventilation as detailed on pages 10,11 & 12.Do not install this cabinet close to any source of heat which may result in operating conditions exceeding its design limits. Locations close to sources of moisture or steam will cause excessive condensation on the outer surfaces of the cabinet and must be avoided. Ambient temperature range; minimum 18oC, maximum 25oCMaximum relative humidity 60%.
General
Installation must only be carried out by a suitable trained person and comply with national and local codes for connection to electrical supply. The cabinet
must be earthed... the earthing of the installation a safety standard, which is enforced by law. Do not switch on the unit the installation has been completed. Connecting to the electricity supply
The cabinet is completely factory wired and only needs to be connected to a suitable power point (socket).It are recommended that the mains electricity supply is protected by an RCCB (Residual current circuit breaker). Cabinets are supplied with 2 metres of cable and should be connected to an earthed, switched, 13 amp 230Volts socket which should be easily accessible for isolation of the cabinet. The socket should be installed in accordance with current I.E.E regulations. If in doubt consult a qualified electrician. The 1989 Electricity at work Regulation requires periodic testing of electrical equipment and should be carried out by a competent person. The cabinet are designed for indoor use only in ambient temperature between minimum 18oC, maximum 32oC.The cabinet must be positioned on a flat level surface. To reduce energy consumption position the cabinet in a well ventilated location, away from sources of heat. It should not be exposed to water spillage. Spray steam or high humidity. Failure to do so may reduce the efficiency of the cabinet and increase the frequency of maintenance required. Particular attention should be paid to airflow restriction into and out of the refrigeration system, this is very important for the cabinet to operate efficiently.
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Ensure that the voltage of your electricity supply corresponds to the serial plate details. The product is supplied with a 13 Amp plug. To replace the plug, follow these instructions:
green and yellow wire to 'E' or (Earth)
blue wire to 'N' (Neutral)
brown wire to 'L' (Live)
For safety regulations, the plug must always be accessible.
THIS APPLIANCE MUST BE EARTHED
Warning
Under no circumstances must the power supply be switched ON and OFF in quick succession over a short period. To do this could result in serious damage to the compressor, causing failure of refrigeration system. Having completed the electrical connection, the cabinet can be switched 'On' at the mains. When the unit is first switched ‘ON ‘you will hear condenser fan motors running and the compressor, evaporator fan will come ‘On’ when the evaporator is cooled to correct temperature. The temperature inside the cabinet is controlled by mean of electronic controller, which is factory set and should not need any adjustment. The cabinets are designed to be left ON at all times, like a domestic refrigerator Ensure the door of the cabinet remain closed when not being used. Failure to do so will reduce the efficiency of the refrigeration system and may cause excess condensation or ice build up on the evaporator.
User Maintenance Due to electrical regulation only a very limited amount of user maintenance work can be carried out. There are no user serviceable parts inside the refrigeration compartment.
Please note- No cleaning or maintenance work should be attempted until the cabinet is switched off and the plug removed from the socket.
Only use genuine Lincat spares. All parts numbers are listed on the Spares list on page 6 for easy ordering when required.
Defrosting The Seal Refrigerated Merchandises are fitted with an automatic defrost function ensuring the cooling heat exchanger remains free from ice. The condensate water is automatically dispersed using the heat from the refrigeration unit.
Loading
When loaded ensure that air can circulate around / through store products. Cover all foods and separate raw and cooked food. Do not allow items to overhang the edges of the shelves.
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INSTALLATION INSTRUCTIONS FOR C6R/75U, C6R/100U, C6R/125U DROP-IN MODELS
Refer to the information on page 4 before proceeding.
The cabinet is not connected to the refrigeration module during transit. Remove the doors, shelves and base panels from the cabinet and lift this from the pallet first to separate the two parts of the appliance. Prepare the counter taking note of the ventilation requirements on page 11. Cut a hole in the counter top according to the diagram (2) on page 10. Lift the refrigeration module onto the counter top so that the electrical supply cable is on the customer’s side. Lower through the hole and ensure that the cable is not trapped. Carefully lower the cabinet over the refrigeration module and onto the counter top ensuring the cables are not trapped. The plinth around the base of the cabinet must be fully supported by the counter top beneath; no part of this plinth should be allowed to overhang the counter top. Open the evaporator box back lid, connect cables to terminal blocks (see diagram below)
CABINET
Using the screw supplied secure the terminal lid and hinged lid. Replace base panels, shelves and doors.
The cabinet is now ready for use Refer to operating instruction on page 19.
CH 1
EARTH
CH 2
BLUE TO
LIGHT
TERMINAL BRACKET
BROWN FROM
BROWN TO
LIGHT
TERMINAL LID
TERMINAL
BLUE FROM
LIGHT SWITCH
BLUE FROM
TERMINAL
BROWN FROM LIGHT SWITCH
EARTH WIRES
LIGHT TERMINAL BLOCK
EARTH TERMINALS
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FRAME HEATERS TERMINAL BLOCK
Details of the base section and cabinet (1)
47
75
390
152
196
279
C/L
558
Details of cut-out for refrigeration module (2)
BACK OF COUNTER / FOOD SERVICE SIDE
279
390
65
420
210
FRONT OF COUNTER / CUSTOMER SIDE
565
750
750 Models
750 Models
1000
1000 Models
1250
1250 Models
25
50
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Page 10
Ventilation requirements for drop in models
It is crucial for the operation of the refrigeration system that a free flow of air is maintained around condensing unit. The ideal method is to site the cabinet within a counter where the back is completely open as Fig 1.
These cabinets are designed to eliminate the need for an unsightly vent on the front of the counter providing that the critical dimensions in Fig 2 are observed and no there are no obstructions in front of the air exhaust that may be deflected into the path of the incoming cold air.
The dimension X from the front grille of the condenser to the inner face of the counter front must not be less than 200mm.
If a shelf is required in the counter it must allow adequate air flow beneath the unit, dimension Y must be no less than 200mm.
Fig 2 demonstrates how the air must flow through the condenser to extract the heat.
Fig 1
C
O
L
D
A
I
R
E
W
A
R
M
A
R
M
A
A
I
R
E
X
I
T
S
WARM AIR EXITS
W
C
O
L
D
A
I
R
E
N
T
E
R
S
Fig 2
XX
Y
N
T
E
R
I
R
E
X
A
M
B
S
I
T
S
IE
N
T
A
IR
I
N
To guarantee a flow of cool air particularly where the back counter is warm, then adequate vents can be provided in the front of counter (see Fig3) to ensure the refrigeration system will only work satisfactorily. The air inlet vents should be aligned with condenser aperture and have total free area greater than 900cm
2.
The air outlet also should be aligned with power pack condenser air outlet grill and have total free area greater than 1000cm2.
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Fig 3
Ventilation requirements for counter top models
Minimum distance of vents from any adjacent wall or surface
500mm
D6R/75B & S D6R/100B & S D6R/125B & S
C6R/105BL & BR
C6R/105SL & SR
C6R/130BL & BR
C6R/130SL & SR
200mm
500mm
200mm
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D5R/100B & S D5R/125B & S
D3R/100
500mm
200mm
Page 12
WIRING DIAGRAM C6R75-100-125-U
LIGHT
EVAPORATOR
FAN
EVAPORATOR
FAN
BR
BR
BK
CONDENSER
OR
COMPRESSOR
C
S R
1 2
BL
GR
HOT GAS
SOLONOID
BL
GR
BL
BR
GR
BL
BR
BL
12 11 10 9
8 7 465 3
OR
BK
2 1
BR
GRGRGR
GR
BL
BL
BR
GR
BR
BR
BL
G
FRAME HEATER
FRAME HEATER
CONTROLLER
MAIN
SWITCH
LIGHT
SWITCH
G
BL
BR
BL
BR
BL
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WIRING DIAGRAM C6R105-130
LIGHT
CONDENSER
GR
CONDENSER
EVAPORATOR
FAN
EVAPORATOR
FAN
OR
C
R
S
1 2
BL
GR
COMPRESSOR
HOT GAS
SOLONOID
BR
BR
OR
GR
GR
BK
BL
BK
BK
BK
BL
BL
BR
BR
BR
FRAME HEATER
BL
BL
8 7 465 3 2
11 10 9
CONTROLLER
112
BR
LIGHT
SWITCH
BL
FRAME HEATER
MAIN
SWITCH
BL
BR
GR
BLBL
BR
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WIRING DIAGRAM D6R75-100-125
LIGHT
HOT GAS
EVAPORATOR FAN
EVAPORATOR FAN
OR
C
R
S
1
2
BL
COPMPRESSOR
G
G
BR
G
BL
SUCTION PROBECABINET PROBE
12
1011
CONTROLLER
CONDENSER
SOLONOID
G
BL
G
BR
BL
123456789
BR
BL
BL
BL
G
OR
BR
BR
BR
BL
LIGHT SW
BR
BR
MAIN SW
BR
BL
BL
BL
BR
G
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FRAME HEATER
Page 15
Troubleshooting
Problem Possible Cause Solution
Compressor will not start
The temperature is too cold
The temperature is not cold enough
No voltage in socket Electrical conductor or wires may be
Use voltmeter to check Use ohmmeter to check for continuity
cut
Defective electrical component:
Replace defective component
controller, relay, thermal protector etc
Measure ohmic resistance of main Compressor motor has a winding open or shorted
and auxiliary winding using
ohmmeter. Compare with correct
values
Change compressor
Compressor stuck
Temperature control contacts are
Change compressor
Replace the controller open Incorrect wiring
Check wiring diagram and correct Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker Mains Power cable unplugged Controller set too high Cabinet in defrost cycle
Controller is set at a very cold position
Controller does not disconnect the condensing unit
Control contacts are stuck closed
Defective or incorrect temperature controller
Controller is set at a very warm position
Plug in main power cable
Set controller to lower temperature.
Wait for defrost cycle to finish
Set to factory parameter and check if
the compressor stops according to
controllers operating range.
Check the insulation of the controller
and probe(s). If problem persists,
change the controller and probe
Change the control. Check amperage
load
Determine correct controller and
replace.
Set to factory parameter and check if
the compressor stops according to
controllers operating range
Condenser is dirty
Clean condenser
The refrigerator has been placed at an inadequate location
Compressor is inefficient or there is a high pressure due to the air in the system
Iced up evaporator coil
Too many door openings
Excessive heat load placed in cabinet
Excessive heat load placed in cabinet
The refrigerator has been overcharged with the refrigerant gas
The unit must not be near stoves,
walls that are exposed to the sun, or
places that lack sufficient air flow.
If there is air in the system, purge and
recharge
Check temperature control,
refrigerant charge, and defrost
mechanism. Remove all ice manually
and start over.
Advise user to decrease if possible
Advise user not to put in products that
are too hot.
Advise user not to put in products that
are too hot.
Check to see if condensation or ice
crystals have formed on the suction
line. If so, charge with the correct
amount of gas.
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Electrical Shocks
Noise
The refrigerant gas is leaking
Find the location of gas leak in order to seal and replace the defective component. Change the drier. Perform a good vacuum and recharge unit.
The refrigerant gas is leaking
Find the location of gas leak in order to seal and replace the defective component. Change the drier. Perform a good vacuum and recharge unit.
Blocking air flow
Re-arrange product to allow for proper airflow. Make sure there is ample of clearance around the product
Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker.
Extreme condensation inside the refrigerator
Wires or electrical components are in direct contact with metallic parts.
The refrigerator is not properly levelled
The condenser is not fastened correctly. Copper tubing is in contact with metal
The evaporator and/or condenser fan motors are loose
Compressor has an internal noise
Loose component(s)
The outside environment’s relative humidity is very high (over 60%)
The refrigerator door won’t shut completely
The refrigerator had been placed at an inadequate location
Door seals(s) not sealing properly
Dirty condenser coil
Check for appropriate insulation on the connections of each component.
Check if the noise goes away after you level the refrigerator
While the compressor is working, check to see if metal parts are in contact with one another and/or if the screws that fasten the condenser are tightened.
Check if the fan motors are securely fastened
If the noise persists after all other measures have been taken, it may be originating from the compressor.
Locate and tighten loose component(s)
This type of occurrence is caused by local climatic conditions and not by the refrigeration unit.
Check the door and/or the magnetic gasket. Adjust the door hinges if needed; replace the gasket if broken.
The unit must not be near sources that produce too much heat. Ensure gaskets are snapped in completely. Remove gasket and wash with soap and water. Check condition of gasket & replace if necessary
Clean condenser coil
No illumination
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Evaporator coil iced over
Unplug unit and allow coil to defrost. Make sure controller is not set too cold. Ensure that door gasket(s) are sealing properly. Select manual
defrost and ensure system works. The light switch is ‘off’ position False contact on the light switch or
Press the light witch to ‘ON’ position
Inspect all connections fluorescent tube
Light assembly ,light switch and/or
Replace the damaged components fluorescent tube are damaged
Page 17
OPERATING INSTRUCTIONS
1. On/Off Switch
2. Light Switch
3. Temperature Control
3 1
The control panel layout may vary.
Ensure shelves are secure. Close the doors. To check operation of the unit, connect it to the electricity supply, switch on the light (2) and the light will illuminate, and then switch on the refrigeration using the On/Off switch (1), the
temperature controller will illuminate and the cabinet will begin to cool.
The temperature controller is factory set to maintain the temperature inside at 3 to 5oC. The temperature displayed is the air inside the cabinet and not the temperature of the food product.
The displayed temperature will fluctuate as the refrigeration system cycles. At 2 hour intervals the system will automatically defrost. You will hear a hissing sound for a few seconds and the display will indicate that it is in defrost mode, refer to page 13.
2
LOADING
Load the cabinet with pre refrigerated products only, taking care to allow room for the air to flow. Do not allow items to overhang the edges of the
shelves.
Do not obstruct any of the ventilation grilles.
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CLEANING AND MAINTENANCE
CLEANING
Disconnect the unit from the electricity supply. Use a mild detergent in hot water and a soft cloth. Do not use abrasive creams or scourers. Remove the rear doors, shelves and base panels. Shelves (including supports) and base-panels may be washed in a dishwasher.
MAINTENANCE
Regular cleaning of the unit is recommended. No other regular maintenance is required, but it may be necessary to clean the condenser or replace a light tube.
CLEANING THE CONDENSER
Disconnect the unit from the electricity supply.
For counter top models the condenser is located behind a grille on the operator side of the appliance. Access the condenser by removing the screw holding the grille in place using the Allen key provided. Use a vacuum cleaner to suck any debris from the face of the condenser and replace the grille. For drop in models the condenser is located at the front of the drop in module and can be brushed down using a stiff bristled brush.
REPLACING THE LIGHT
Disconnect the unit from the electricity supply.
Remove doors. Unclip the end caps from the light unit. Remove the diffuser from its clips. To remove the tube, carefully rotate it 90o and slowly pull down until it is released. It is recommended that the starter (a round cylinder located at one end of the tube) is also replaced at the same time. To remove the starter, rotate it anticlockwise. Fitting the new tube is the reverse of the above sequence.
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SERVICE INFORMATION
For help with the installation, maintenance and use of your Lincat equipment, please contact our service department:
 UK: 01522 875520
All service work, other than routine cleaning should be carried out by one of our authorised service agents. We cannot accept responsibility for work carried out by other persons.
To ensure your service enquiry is handled as efficiently as possible, please tell us:
Brief details of the problem
Product code Type number Serial number
Lincat reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal working hours, Monday to Friday, 08:30 to 17:00.
All available on serial plate
GUARANTEE
This unit carries a comprehensive UK mainland twelve month / 2 year warranty. The guarantee is in addition to, and does not diminish your statutory or legal rights.
The guarantee does not cover:
Accidental damage, misuse or use not in accordance with the manufacturer’s instructions
Consumable items
Damage due to incorrect installation, modification, unauthorised service
work or damage due to scale, food debris build-up, etc.
The manufacturer disclaims any liability for incidental, or consequential damages. Attendance is based on reasonable access to the appliance to allow the authorised technician to carry out the warranty work. Service calls to equipment under warranty will be carried out in accordance with the conditions of sale. Unless otherwise specified, a maximum of 15 minutes of administrative time, not spent directly carrying out servicing work, is provided for within the warranty. Any requirement for staff attending the call to spend greater time than 15 minutes due to administrative requirements, such as on health and safety risk assessments, will be chargeable at the prevailing rate.
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