Lincar Alice 480N, Alice 490L, Alice 490N, Alice 480L, Gioia 470 Using Instructions

Re s ident ia l space he at i ng ap pl ianc e s f ir ed b y: W ood a nd L i g n it e

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Alice

Mod. 480L

G

ioia

Mod. 470

Alice

Mod. 490L

Alice

Mod. 480N

Alice

Mod. 490N

USING INSTRUCTIONS AND MAINTENANCE

Equi pments built in conform ity with European Norms for marking :

Cod. 005.499 Rev. 6

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Dear Customer, We thank You for Your preferen ce; we t ry to built a product without default to make Your li fe easi er, in any cas e we remember You to read this h andbook before equipm ent usi ng . To leave out the reading of thi s h andbook h as to be co ns ide r ed as “ NOT C ORRECT US E “ an d th e gu aran t ee can be in v ali d at ed.

.

INDEX

Chap. Description Pag.

1 Installation 3

1.1 Normative and prescriptions 3

1.2 Preliminary operations 3

1.3 A pp l iance positioning 3

1.4 Connection 4

1.5 Technical details 8

2 Using 9

2.1 Important warnings 9

2.2 Combustible 9

2.3 Starting 10

3 Maintenance and cleaning 14

3.1 Ordinary maintenance 14

3.2 Extrao rd inary maintenance 14

3.3 Accessories 14

3.4 Possible failure and its solution 17

4 Technical data plate 20

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1 INS TALLATION

RESERVED TO INSTALLER

1.1 Normative and prescriptions

• Read carefully the contents of this handbook, it contains important information and

instructions for installation, use, maintenance and product safety.

• The appliance must be installed inside an environment considered suitable for installation

and use by competent authorities. All laws, standards and regulations in force on the installation site must be observed, especially regarding fire prevention.

• Technological connection and appliance installation must be carried out by qualify staff

authorized to release a conformity certificate according with the normative in force and current standards.

• All the normative concerning civil town planning and/or industrial in force must be

respected inside the environment of installation of the appliance. In every case the safety devices should be always employ ed.

• The installation must be carried out and certified according to the normative in force

regarding installations, exhaust fumes connections, electricity, water, ventilation / suction.

• The manufacturer disclaims all responsibility caused by no correct installation,

using, tamperin g, maintenance or no respect o f normativ e in force.

1.2 Preliminary operations

• Take away the packing.

• Before install ation, check the appliance integrit y . In case of doubt, do n ot us e the

appliance and call the dealer.

• Packing materials is for recycle, getting it in the specify container.

1.3 Appliance positioning

• The installation environment should have :

− A suitable floor for stove weight and calorific radiation, otherwise preventive

measures should be adopted. (Ex. P late for charge distribution ).

− A suitable floor for stove calorific radiation to guarantee the building against any

fire risk.

− The stove should be installed so that gas flue, chimney and cleaning could be easily

done.

− A minimal distance from flammable materials ( Security Distances)

− A suitable ventilation as normative in force.

FLOOR PROTECTION

• The equipment has to be put on a refractory surface. In case of flammable floor

( carpet, parquet ..) it’s necessary to put a refractory base( stainless steel, ceramic etc ) with the following dimensions :

− Hold up in front ≥ 500 mm;

− Hold up lateral ≥ 350 mm;

− Hold up back ≥ 100 mm.

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S ECURITY DISTAN CES

• From flammable object :

− A > 500 mm B > 200 mm C > 200 mm

• From flammable object and from principal wall in rein forced concrete :

− A > 1000 mm B > 350 mm C > 250 mm

• The minimal distance between the stove and every flammable object around it is 1.5

met er.

Mod 470 Mod 480L-490L-480N-490N

1.4 Connection

• Before connection check technical data reported in the technical plate ( Chap. 4 ) and

control t h at it co rrespond t o th e ones requ i red in t h e ord er.

• Al l h eat in g bi o mass equipment especial ly wo od s to v e h as to ev acuat e the comb us ti on

products in a flue built in conformity with normative in force.

• The following instructions describes „ informations for a good installation „ and it refers

to a normative in force but it are not to be consider exhaustive for installations laws.

CO LL AR EX HA UST FUMES ASSE MBLY Only for mod. 480L-490L-480N-490N

• Take off the collar from the fire door.

• Place the collar on the top of the stove ( see the

picture ) assemble it with the screws.

Valid for all the Models To measure fro m apparatus

external surface for every models

Collar Exhaust Fumes

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CHIMNE Y O R FL UE

• The chimney or flue should have the following characteristics:

− It’ s advisable read, follow and respect what indicated in the paragraphe 1.1

− Good sel of combustion products, impermeable and completely insulated as

normative condiction

− The flue has to be built with raw material suitable for normal mechanical stress,

warmth, action of combustion products and its condenses.

− The flow has to be vertical with deflections no hihgher that 45°.

− A right distance from co mbustible or flammable material, insulated with an air

cav it y o r ri ght in su l ator.

− Internal round section, the square or rectangular section should have round corner

with a ray not less than 20 mm.

− Internal section should be constant, free and indipendent.

− Rectangluar section with sides ration max of 1,5 .

− All manufacturer instruction should be respected concerning the section and the

building characteristic of the chimney or flue. For particular section, deviation of section or path it will be necessary a complete inspection of exhaust fumes system.

− It‘ s advisable that the flue should be supplied by a „ chamber „ for solid material and

condenses collection, placed under the flue throat and easy to reach and to open. It should be also supplied by a completely seal „little door“ for inspection.

− In case of fire of chimney or flue, employ the right system to soffocate the flames

an d c a ll fo r fi r e fi g h t e r .

E QUIPMENT CON NECTION TO FLUE AND E VACUATIO N OF COM BUST ION PRODUCTS

• It’ s advisable to read, follow and respect what indicated in the paragraphe 1..1

• The flue should receive the exhaust fumes fro m an only heating equipment.

• It’s possible to realise an equipment composed from chimney and cooking oven with an

only exhaust fumes point head the chimney, for which the manufactures has to provide the building characteristics of exhaust fumes channel.

• It’s prohibited to connect in the same flue, the heating equipment and the suction hood.

• It’ s prohibited to connect the exhaust pipe head closed space even if it is in open air.

• The direct exhaust fumes has to be done ahead roof and the exhaust pipe should have the

above characteristics.

CHIMNE Y CAP

• The chimney cap should have the following characteristics:

− It’ s advisable to read, follow and respect what indicated in the paragraphe 1.1

− Internal section equivalent with the chimney one.

− Exhaust section exit not lower to the double of the chimney internal one.

− Built in a way to avoid rain, snow or external body entrance, to ensure the right exit

of combustion products with any type of wind.

− Positioned to guarantee the right fumes dispersion especially or of re-flux area. This

area has several dimensions and conformations in function of inclination corner of the covering so it’s necessary to apply the minimal highness as indicated in the

following tables:

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Inclination Roof

C (°)

A H Re Flux Area Highness Z (m)

15 1,85 1,00 0,50 30 1,50 1,30 0,80 45 1,30 2,00 1,50

60 1,20 2,50 2,10

Re-flux area

Chimney pot

wind damping

Chimney Pot Wind

Damping

Revolving chimney pot

for strong horizontal

wind

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CONNECTION TO FLUE

• The connect the heating equipment to the flue / chimney checking that the exhaust pipe

don’t take up the free section of flue.

• Employ only tubes supplied by seal gasket.

• To not use horizontal tubes ( max 1 meter ) and curves.

FEE D AIR CO MBUSTION DIRECT FRO M E NVIRONM ENT

• It’ s advisable to read, follow and respect what indicated in the paragraphe 1.1

• The eq ui p men t sh ou ld hav e t h e necessary air for comb us ti on, su pp li ed by ext ernal air

intake.

• The air intake should have the following characteristics : a) Total free section min 200 cm²;

b) Connected directly with installation environment ; c) P rotected with grate or lath ( attention to not reduce the min. section required on

point a) and placed so that to avoid obstruction.

• The air inflow can be also supplied from the adjacent room but the air intake should be

always free and connecter ahead outside. No chimney or suction hood should be present in the environment of installation or into the nears ones.

• Inside the adjacent room the air intake should have the characteristics required in letter a

and c .

• The adjacent room can not be use as garage, warehouse of combustible material etc.

N OTE : Ext ractor fa ns when operati ng in the same room or space as the appliance may cau se problems.

NOTE :The installation room shoul not be put in depressure by other appliances such as s u ct ion h oo ds, ch im ne ys , e v a cu at io n flues , pre s en t in t he ro om i ts e lf o r i n th e a dj ac en t ro om s,

which are in comu nic ation.

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1.5 T E CH NI CAL S DET AIL S

GIOIA ALICE DESCRIPTION Mod.

470 480L 480N 490L 490N

WIDTH

mm 412 435 435 435 435

DEPHT

mm 460 450 450 450 450

HEIGHT

mm 880 925 900 1215 1190

EQUIPMENT WEIGHT Stell / Ceramic

kg 87 105 89 125 107

EQUIPMENT WEIGHT Stell / S.Stone kg -- 120 -- 142 -- Ø DIAMETER EXHAUST FUME

mm 120 130 130

TERMIC P OWER OU T P UT

kW 8.3 8.2 7.7

NOMINAL POWER OUTPUT

kW 6.0 6.0 6.0

EMISSION OF CO : Wood/Lignite (AT 13% OXYGEN CONTENT)

% 0.29/0.20 0.10/0.11 0.40/0.16

ENERGY EFFICIENCY: Wood/Lignite

% 71 .8/ 72 .0 7 2 .8/ 70 .3 7 8 .1/ 74 .8

FLUE GAS TEMPE-RATURE: Wood/Lignite

°C 327 / 280 327 / 280 272 / 212

FUME CHIMNEY QUANTITY : Wood/Lignite

g/sec 7.0 / 8.9 6.1 / 9.3 5.8 / 9.0

HEATING VOLUME INSULATION FAVOURABLE

m3 150 150 150

HEATING VOLUME INSULATION UNFAVOURABLE

m3 80 80 80

CHIMNEY DEPRESSION IN TEST

Pa 12 10 10

DEPRESSION CHIMNEY: MIN - MAX

Pa 10 ÷ 20 10 ÷ 20 10 ÷ 20

COMBUSTIBLE Wood logs of Beech size “1” and Lignite Bricks COMBUSTIBLE LOADING MAX PRO H. Wood/Lignite

kg 2.0 / 1.6 1.9 / 1.7

1.8 / 1.7

VOLUME OVEN

mm - - 215x315x220

HEATING VOLUME INSULATION UNFAVOURABLE

Lt.

- - 15

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2 USING - RESERVED TO USER

2.1 Important warnings

• To read carefully this section’s instruction which are very important for use, maintenance

and appliance safety.

• This handbook has to be ridden completely, in case of lack it can be consider an improper

use of the equipment so a not right use of it. To take care of this handbook to use it every time it’s necessary.

• The appliance illustrated in this handbook must be employed only from qualify staff.

• The appliance should not be employ as incinerator.

• The appliance functioning, create high temperature on some internal and external

surfaces, with which user could get in touch so it’s necessary the maximu m attention!

• The appliance should be consider as active area of thermical exchange with warmth

surfaces so it’s necessary to be cautious to avoid the direct contact with children, animals etc ….

• Employ the specific utensil to open the fire door.

• The right stove functioning is with closed doors and top rings completely assembled. If

the fire door window is broken and / or damaged or in case of bad functioning, the stove can not be lighted till the problem has be solved.

• The operation of the machine must always happen under surveillance.

• Every maintenance operation, every repairs or substitution, should be done from qualify

staff or assistance centre. Use only original spare parts.

• To not tamper the appliance. Do not obstruct air vents or heat dissipation openings.

• Every local , National or European normative in force has to be respected during the

installation.

• The safety distances from flammable material has to be observed and all the prescriptions

contained in chapter 1

2.2 Combustible

• The com bustible to employ is : WOOD or LIGNITE BRICKS

• Attention : It’s not allow the employ of liquid c ombustib le s or coal. Not use combustible as :

mais , pinuts,hazel , straw. Not use the pallet’s wood or refuse of the working of the wood as acacia, conifer, fruit tree, it can damage the inside stove’s parts and its functioning.

BURNING WOOD

• The wood for its use is classified by

the : SIZE – MATERIAL – HUMIDITY

• The wood that we recommend for

com bustible is : saisoned beech length 25÷30 cm with P.C.I. (calorific

power inside) 4,3 kWh/kg.

IDENTIFICATION NR. LETTERS

WOOD DIM :

Tondello Trucioli Sawdust

1 2 3

BIG FLAKE FINE

MATERIAL:

Fir - Larch Oak - Beech

1 2

CONIFERS LATIFOGLIE

HUMIDIT % : > 35

14÷35 < 14

1 2

3

FRESCH MID.SEASONED

SEASONED

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• To guarantee a perfect combustion it’s

necessary to preserve the wood in a dry and clean place.

• The wood thermic output is related to its

humidity in %. (see the schedule ).

2.3 Starting

• The ap p li ance s ho ul d s et at work on ly after havi ng complet ed t h e following op erations:

complete assembling, connection to exhaust fumes duct and to the heating plant. A new stove needs to complete the drying process of the paint. During the first heatings you can notice the following situations:

- During the first ignitions the appliance may exhale bad smell. We suggest a good

aeration of the room till bad smells have been eliminated.

- The complete drying process will be obtained after some heating operations

WOOD LOADING

• The stove sh ou ld b e load ed man ually durin g th e functi on in g .

• The loading of combustible should be done when the flame is minimum to avoid

combustion products or fumes outlet from the fire door.

• To open the fire door, employ the fixture enclosed.

S TART ING AND FUNCT IONNIN G

N.B. For starting never use : alcool, fuel, or others liquid co mbustibles.

• In case of starting during particular cooling days or in a condition of low pressure, it’s

advisable to heat the flue before the starting, burning inside it some pieces of papers

• For the combustible quantities please read the “ Technical Data “ .

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IGNITIO N

• To arrange on foyer a cube-lighting or a small quantity of paper, around 0,5 kg of wood

in small pieces. Open entirely the prime and secondary air, light the paper and close the foyer door.

• When the stove is completely lighted, add some larger wood pieces. Repeat this operation

till when the stove has reached the “ Hourly Charge “ as indicated in the technical details, than regulate the prime and secondary air as indicated in the chapter Regulations.

• It’s advisable to load the stove when the flame is not too high, to avoid the exit of

combustion products.

• During the stove’s functioning, it’s advisable to set several times the ash-grate to clean

often the brazier.

Fig. 1

Closed

Open

Prime Air

Closed

Open

Secondary Air

Ash Door

F

ire

Door

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L OADING - TO RE START WITH EMBE RS ( Moderates flames )

In case of starting with embers, go on as follows :

• Thicken the embers in the middle of the foyer .

• Open totally the prime air.

• Wait few minutes till in the brazier appears a flame sufficient for a new starting.

• Load some wood pieces and wait for the complete starting.

• Replace the prime air in the normal position as indicated in the chapter “ Regulations”.

S HAK ING F OY ER GRAT E (Fig.1 – Fig.2)

• Open the ash door using the thermic glove and employing the poker, shake the grate of

the foyer. The ash will fall down into the ash drawer and the foyer will be always clean and ready for next wood loading.

AS H DRAWER

• The ash drawer should be emptied from ash using the thermic glove. The ash drawer

emptying should be done when the stove is cold.

• The ash drawer is placed under the foyer, to reach it, it’s necessary to open the ash door.

• The emptying of ash drawer must be done when the stove is completely cold. Be careful

to the presence of ambers or warm pieces.

• Do not forget to insert the ash drawer in its place. The functioning of the stove without

the ash drawer has to be considered dangerous.

• Please employ the thermic glove in case of ash drawer’s emptying when the stove is still

warm.

Fig. 2

Ash shaker

Ash Drawer

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FIRE CO NTROL

• To obtain always a good compromise between the thermic performance and the

combustible consumption, it’s advisable to keep the following regulations : during the normal employing the fire intensity can be regulated employing the prime and secondary

air lever.

• After the starting phase, the stove can be regulated as the following fire control position :

TYPE OF COMBUSTIBLE: WOOD LOGS

FIRE CO NTROL P OSIT ION

NO MINAL H EAT

OUTPUT

RE DUCED H EAT

OUTPUT

Position Prime Air Open 1/3 Closed

Position Secondary Air Middle Open Open 1/3

Fire Control Posi tions Prime Air

Closed

Open 1/3

Middle Open

Open 2/3

Open

Fi re C o ntro l P o s i ti o ns Secondary Air

Closed

Open 1/3

Middle Open

Open 2/3

Open

O VEN ( On ly Mod. 711-811 )

The oven’s employ is submitted to the usual cooking norms as time, temperature and

quantity. The oven is su pp li ed by a t h ermometer to

measure the internal temperature, an internal grate and a small pot.

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3 MAINTENANCE AND CLEANING

RESERVED TO USER

IMP ORTANT WA RNING

• Every maintenance and cleaning operations must be done when the stove is light off and

cold.

• The stove’ s co nd it io ns must be checked by ou r quali fy staff.

3.1 Ordinary maintenance

• The frequency of the stove cleaning and maintenance is depending from wood quality an

quantity. An high degree of humidity, ash, powder or chemicals adds inside the wood could increase the necessary cleaning and maintenance operations; so we recommend again to employ a very high quality of wood.

• Foyer Cleaning .

To obtain the best performance during stove’s functioning, EVERY

DAY it’ s necessary to clean the foyer grate, empty it from every residuals, clean all the holes on the bottom and replace it into its place.

• External Cleaning

. This operation must be done when the stove is cold.

− Steel/cast iron parts : use a duster with specific detergent

− Windows/Ceramic: Use a sponge with specific detergent than dry the parts with a

dry duster.

− Painted parts : Use a duster and neutral soap than dry the parts with duster.

3.2 Ex traordinary maintenance (by qualify staff)

• EVERY YEAR IS RECOMMENDED THE FOLLOWING OPERATIONS MAINTENANCE:

− Complete check up of the stove by qualify staff.

− Cleaning of exhaust gas.

− To check and eventually to replace of seal..

− To check the flue seal.

• We recommend to stipulate a contract with an after-sales service

3.3 Accessories

The following accessories are supplied with the stove :

• To move residuals into the combustion chamber and to move

ash-drawer.

• For warm parts

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Cast iron rings

Fumes conveyor

INT E RNAL EXH AUS T GAS FUMES CLE ANING

• At least one per year or every time it’s necessary

• The inside cleaning must be done always when the stove is cold. All the necessary

equipment should be prepared before operations.

• Remove the two cast iron rings from the top, employing the hook poker, and clean

carefully the stove’s inside and fumes conveyor from residuals with a vacuum cleaner.

• When the cleaning operations are finished, reassemble the stove parts.

Cleani ng Internal Lateral Exha ust gas fume s Mod. 490L – 490N :

• At least one per year or every time it’s necessary

• The inside cleaning must be done always when the stove is cold.

All the necessary equipment should be prepared before operations.

• The cleaning of lateral exhaust gas fumes should be done

removing the flame conveyor then employing the hook poker clean the internal parts ( as in the picture)

• When the cleaning operations are finished, reassemble the

stove parts.

Internal exhaust gas fumes cleaning mod. 480L – 490L – 480N – 490N :

• At least one per year or every time it’s necessary

• The operation should be done by a qualify staff, because the top should be removed

mechanically.

• All the necessary equipment should be prepared before operations

a) Unscrew the frame from the cast iron top. b) Unscrew the rest of fixing screws of cast iron top. Remove the top making attention to the

combustion residuals.

c) Clean the in si d e stov e parts removing every comb us ti on residuals . d) Reassemble the stove to proceed to the assembly being repeated the operations in inverse

way.

Mod. 470

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• N.B. To guarantee the correct stove functioning it’s necessary recover then perfect seal

between the sheet body and t h e cast iron to p removin g si li con residuals . Employ n ew

si li con ( s il i con resistant to hi gh t emp erat u res 30 0° ÷35 0° ) or employ a s eal in fibro

ceramic ( 10x3 ) in the position indicated in letter “ K”

3.4 Possible failure and its solution

DEFECT CAUSE SOLUTION

Mod. 480L – 480N

K

Mod. 490L – 490N

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Windows fire door and/or combustion chamber are

dirty of soot.

− Low draft <10 Pa.

− Wrong regulation.

− Too much combustible

in troduced.

− Combustible with high

humidity level.

− Not good quality

combustible.

− Check that the exhaust fumes

tube is not obstructed.

− Modify the flue : increase the

flue’s hight, end units not correct, improve the isolation /

seal

− Read the charter “Regulations”.

− Reduce the quantities.

− Employ dried wood.

− Read the chapter “ Combustible”.

Not regular draft − Flue / exhaust fumes

unsuitable or dirty.

− Stove is dirty inside.

− Require chimney sweep

in terv ention.

− Clean the stove.

Too much dark fumes from the exhaust

− Stove light on with

green wood.

− Stove dirty inside.

− Light on the stove with dried

wood.

− Call the assistance service.

Fumes escape from the stove

− The fire/as h do o r is open

while the fire is burning.

− Draft insufficient.

− Not correct regulation

during ignition operation

− The s t ov e should be

cleaned.

− Close the doors.

− Call the chimney – sweeper to

check the chimney flue.

− Read the chapter “ Regulations”

and “Combustible to employ”.

− Clean all the connection tubes

and the chimney.

Eve ry int e rve nt ion has be don e from qu alif y st aff !

Lincar S.p.A is not responsible for damages to thing or people due to a wrong installation, equipment tampering, improper use, bad maintenance or no observation of normative in

force. If considerate appropriate, Lincar spa reserves the right to make modifications without notice and in every moment.

Some particulars and accessories illustrated in this handbook are not mass produced item so its extra costs are to check at contract release.

Note:_______________________________________________________________________

___________________________________________________________________________