Linak LA12 User Manual

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LINAK.COM/TECHLINE
Actuator LA12
User manual
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Contents
Preface ................................................................................................................................................. 4
LINAK application policy ........................................................................................................................ 5
Safety instructions .............................................................................................................................. 6-7
Mounting guidelines........................................................................................................................... 8-9
Electrical installation: ........................................................................................................................... 10
Recommended fuse ................................................................................................................... 10
Actuator without feedback ........................................................................................................ 11
Actuator with:
Absolute positioning - Mechanical potentiometer feedback ............................................. 12
Absolute positioinng - Analogue feedback ....................................................................... 13
Reed - Relative positioning 4 wires ................................................................................. 14
Reed - Relative positioning 3 wires ................................................................................. 15
IC (no EOS out) .......................................................................................................... 16-17
IC and endstop signals............................................................................................... 18-20
Correct wiring of Power GND and Signal GND ........................................................................... 21
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Contents
Troubleshooting ............................................................................................................................. 22-23
Specifications ...................................................................................................................................... 24
Usage ................................................................................................................................................. 24
Actuator dimensions............................................................................................................................ 25
Speed and current curves: ...............................................................................................................26-27
12V motor ................................................................................................................................... 26
24V motor ................................................................................................................................... 27
Test of conducted and radiated emission (EMC) ................................................................................... 28
Label for LA12 .................................................................................................................................... 29
Key to symbols .................................................................................................................................... 29
LA12 Ordering example ....................................................................................................................... 30
Maintenance ....................................................................................................................................... 31
Repair ................................................................................................................................................. 31
Main groups of disposal ...................................................................................................................... 31
Warranty ............................................................................................................................................ 32
Declaration of conformity .................................................................................................................... 33
Declaration of incorporation of partly completed machinery .................................................................. 34
Addresses ........................................................................................................................................... 36
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Preface
Dear User,
We are delighted that you have chosen a product from LINAK®. LINAK systems are high-tech products based on many years of experience in the manufacture and development of actuators, electric control boxes, controls, and chargers.
This user manual does not address the end-user, but is intended as a source of information for the manufacturer of the equipment or system only, and it will tell you how to install, use and maintain your LINAK electronics. It is the responsibility of the manufacturer of the end-use product to provide a User Manual where relevant safety information from this manual is passed on to the end-user.
We are sure that your LINAK product/system will give you many years of problem-free operation. Before our products leave the factory they undergo full function and quality testing. Should you nevertheless experience problems with your LINAK product/system, you are always welcome to contact your local dealer. LINAK subsidiaries and some distributors situated all over the world have authorised service centres, which are always ready to help you.
LINAK provides a warranty on all its products. This warranty, however, is subject to correct use in accordance with the specifications, maintenance being done correctly and any repairs being carried out at a service centre, which is authorised to repair LINAK products. Changes in installation and use of LINAK products/systems can affect their operation and durability. The products are not to be opened by unauthorised personnel.
The User Manual has been written based on our present technical knowledge. We are constantly working on updating the information and we therefore reserve the right to carry out technical modifications.
LINAK A/S
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LINAK application policy
The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware, software, technical advice, etc. related to an existing or a new customer application.
LINAK products as defined above are applicable for a wide range of applications within Medical, Furniture, Desk, and Industry areas. Yet, LINAK cannot know all the conditions under which LINAK products will be installed, used, and operated, as each individual application is unique.
The suitability and functionality of the LINAK product and its performance under varying conditions (application, vibration, load, humidity, temperature, frequency, etc.) can only be verified by testing, and shall ultimately be the responsibility of the LINAK customer using any LINAK product.
LINAK shall be responsible solely that LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question.
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Chapter 1
Safety instructions
Please read this safety information carefully:
Be aware of the following three symbols throughout the user manual:
Warning!
Failing to follow these instructions can cause accidents resulting in serious personal injury.
Recommendations
Failing to follow these instructions can result in the actuator suffering damage or being ruined.
Additional information
Usage tips or additional information that is important in connection with the use of the actuator.
Furthermore, ensure that all staff who are to connect, mount, or use the actuator are in possession of the necessary information and that they have access to this user manual.
Persons who do not have the necessary experience or knowledge of the product/products must not use the product/products. Besides, persons with reduced physical or mental abilities must not use the product/products, unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons.
Moreover, children must be under surveillance to ensure that they do not play with the product.
Before you start mounting/dismounting, ensure that the following points are observed:
• The actuator is not in operation.
• The actuator is free from loads that could be released during this work.
Before you put the actuator into operation, check the following:
• The actuator is correctly mounted as indicated in the relevant user instructions.
• The equipment can be freely moved over the actuator’s whole working area.
• The actuator is connected to a mains electricity supply/transformer with the correct voltage and
which is
dimensioned and adapted to the actuator in question.
• Ensure that the voltage applied matches to the voltage specified on the actuator label.
• Ensure that the connection bolts can withstand the wear.
• Ensure that the connection bolts are secured safely.
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During operation, please be aware of the following:
• Listen for unusual sounds and watch out for uneven running. Stop the actuator immediately if anything unusual is observed.
• Do not sideload the actuator.
• Only use the actuator within the specified working limits.
• Do not step or kick on the actuator.
When the equipment is not in use:
• Switch off the mains supply in order to prevent unintentional operation.
• Check regularly for extraordinary wear.
Classification
The equipment is not suitable for use in the presence of a flammable anaesthetic mixture with air or with oxygen or nitrous oxide.
Warnings
• Do not sideload the actuator.
• When mounting the actuator in the application ensure that the bolts can withstand the wear and that they are secured safely.
• If irregularities are observed, the actuator must be replaced.
• For actuators with a stroke length below 130mm, the extended position of the mechanical endstop will always be at 130mm. That means, if an actuator has a stroke of 80mm and the endstop switch in outwards direction fails, the actuator will travel additional 50mm before reaching mechanical endstop.
Recommendations
• Do not place load on the actuator housing and do prevent impact or blows, or any other form of stress to the housing.
• Ensure that the cable cover is mounted correctly. Use 1.5Nm torque.
• Ensure that the duty cycle and the usage temperatures for LA12 actuators are respected.
• Ensure that the cable cannot be squeezed, pulled or subjected to any other stress.
• Furthermore, it will be good practice to ensure that the actuator is fully retracted in the ”normal” position. The reason is that there will be a vacuum inside the actuator if it is extended which over time can lead to water entering the actuator.
• If the actuator (without integrated controller) is mounted in an application where a mechanical stop prevents the endstop switches in the actuator from being activated, the actuator must be equipped with an electrical safety device (current monitoring) or external limit switch.
• The cable should not be used for carrying the actuator.
• We recommend to take some precaution and design the wire connection in a way, where the cable end is kept inside a closed, protected area to guarantee the high IP protection.
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Chapter 2
Mounting guidelines
LINAK® linear actuators are quickly and easily mounted by slipping pins through the holes on each end of the units and into brackets on the machine frame and the load.
Figure 2
Right WrongWrong
Wrong
Figure 1
The mounting pins must be parallel to each other as shown in Figure 1. Pins, which are not parallel to each other, may cause the actuator to bend and be damaged.
The load should act along the stroke axis of the actuator as off-centre loads may cause bending and lead to premature failure. See Figure 2.
Make sure the mounting pins are supported in both ends. Failure to do so could shorten the life of the actuator. Also, avoid applying a skew load on the actuator.
The actuator can rotate around the pivot point in the front and rear end. If this is the case it is of high importance that the actuator is able to move freely over the full stroke length, both during the development and daily operation. Please pay special attention to the area around the housing where parts can be trapped and cause damage to the application and actuator.
In applications with high dynamic forces LINAK recommends not to use the fully extended or retracted position over longer time, as this can damage the endstop system permanently.
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Mounting guidelines
• The mounting pins must have the correct dimension.
• The bolts and nuts must be made of a high quality steel grade (e.g. 10.8). No thread on the bolt inside the back fixture or the piston rod eye.
• Bolts and nuts must be protected so there is no risk for them to fall out.
• Do not use a torque that is too high when mounting the bolts for the back fixture or he piston rod eye. This will stress the fixtures.
Please note: The piston rod eye is only allowed to turn 0-90 degrees.
Instruction concerning the turning of the piston rod eye and inner tube:
• When mounting and taking into use, it is not permitted to make excessive turns of the piston rod eye. In cases where the eye is not positioned correctly, it is permitted to first screw the eye down to its bottom position, at a maximum torque of 2Nm (1), and thereafter a maximum 90 degrees turn outwards again (2).
• As the piston rod eye can turn freely, it is important to ensure that the eye cannot rotate if the actuator is used in a pull application. If this happens, the actuator will be pulled apart and destroyed.
030618/DS
Instruktion vedr. uddrejning af inderrør – LA27 + LA27C
Til salesbackup, brugsanvisning og datablad.
Ved montage og ibrugtagning, er det ikke tilladt at dreje unødvendigt mange gange på stempelstangsrøret. Hvis øjet ikke er positioneret korrekt, er det tilladt først at skrue røret i bund (1), og derefter skrue det maksimalt ½ omgang ud igen (2).
Warning! If the actuator is used for pull in an application where personal injury can occur, the following is valid:
It is the application manufacturer’s responsibility to incorporate a suitable safety arrangement, which will prevent personal injury from occurring, if the actuator should fail.
Warning! LINAK’s actuators are not designed for use within the following fields:
• Offshore installations • Explosive environments
• Aeroplanes and other aircraft • Nuclear power generation
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Electrical installation
Recommended fuse for actuators without integrated controller
• To ensure maximum self-locking ability, please be sure that the motor is shorted when stopped. Actuators with integrated controller provide this feature, as long as the actuator is powered.
• When using soft stop on a DC-motor, a short peak of higher voltage will be sent back towards the power supply. It is important when selecting the power supply that it does not turn off the output, when this backwards load dump occurs.
The power supply for actuators without integrated controller must be monitored externally and cut off in case of current overload.
Type Spindle Pitch
(mm)
Thrust max.
Push/Pull
(N)
Typical Amp.
at full load
(A)
24V - 12V
Recommended
fuse
24V - 12V
12xx00-1xxx12xx 2 750 - 4.6 - 9.2
12xx00-1xxx24xx 2 750 2.2 - 4.4 -
12xx00-2xxx12xx 4 300 - 2.5 - 5.0
12xx00-2xxx24xx 4 300 1.5 - 3.0 -
12xx00-3xxx12xx 6 200 - 2.2 - 4.4
12xx00-3xxx24xx 6 200 1.0 - 2.0 -
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BROWN
BLUE
Actuator without feedback
Connection diagram:
Fig. 1 : 12xxxx-xxxxxxx0/1
I/O specifications:
Input/Output Specification Comments
Description Permanent magnetic DC motor.
See connection diagram, fig. 1 above
Brown
12-24VDC (+/-) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
To extend actuator: Connect Brown to positive
To retract actuator: Connect Brown to negative
Blue To extend actuator:
Connect Blue to negative To retract actuator:
Connect Blue to positive
Mono Jack plug
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Actuator with absolute positioning - Mechanical potentiometer feedback
Connection diagram:
Fig. 2 : 12xPxx-xxxxxxx0
YELLOW
RED
BLUE
GREEN
BLACK
+
-
I/O specifications:
Input/Output Specification Comments
Description The actuator can be equipped with a
mechanical potentiometer that gives an analogue feedback signal when the actuator moves.
See connection diagram, fig. 2 above
Red
12-24VDC (+/-)
12V ± 20% 24V ± 10%
Under normal conditions: 12V, max. 5A depending on load 24V, max. 2.5A depending on load
To extend actuator: Connect Red to positive
To retract actuator: Connect Red to negative
Blue To extend actuator:
Connect Blue to negative To retract actuator:
Connect Blue to positive
Green Signal power supply (+) +10V or other value
Black Signal power supply GND (-)
Yellow Potentiometer feedback
Slide potentiometer, 10 kohm 1 kohm = 0 mm stroke 11 kohm = 100 mm stroke
The maximum effect: 0.1W
Linearity: ± 20% Minimum lifetime: 15,000 cycles
Average lifetime: 40,000 cycles Max. current output: 1mA
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Actuator with absolute positioning - Analogue feedback Connection diagram:
Fig. 3 : 12xxxx-xxxxxxx0
I/O specifications:
RED
BLUE
GREEN
YELLOW
+
BLACK
-
Signal
Input/Output Specification Comments
Description The actuator can be equipped with elec-
tronic circuit that gives an analogue feed­back signal when the actuator moves.
See connection diagram, fig. 3 above
Red
12-24VDC (+/-) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
To extend actuator: Connect Red to negative
To retract actuator: Connect Red to positive
Blue To extend actuator:
Connect Blue to positive To retract actuator:
Connect Blue to negative
Green Signal power supply (+)
12-24VDC
Current consumption: Max. 60mA, also when the actuator is not running
Black Signal power supply GND (-)
Yellow Analogue feedback
0-10V (Option B)
0.5-4.5V (Option C)
Tolerances +/- 0.2V Max. current output: 1mA Ripple max. 200mV Transaction delay 100ms Linear feedback 0.5%
It is recommendable to have the actuator to activate its limit switches on a regular basis, to ensure more precise positioning
Signal
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Actuator with Reed - Relative positioning 4 wires Connection diagram:
Fig. 4 : 12xxxx-xxxxxxx4
I/O specifications:
WHITE
BLACK
RED
BLUE
+
Input/Output Specification Comments
Description The actuator can be equipped with a Reed
sensor and a spindle magnet that give a relative positioning feedback signal when the actuator moves. The output signal is a PNP signal.
See connection diagram, fig. 4 above
Red
12-24VDC (+/-) 12V ± 20%
24V ± 10%
To extend actuator: Connect Red to positive
To retract actuator: Connect Red to negative
Blue To extend actuator:
Connect Blue to negative To retract actuator:
Connect Blue to positive
Black Reed output: same as input voltage
4 pole magnet (Option M) 2mm pitch = 0.5mm per pulse 4mm pitch = 1.0mm per pulse 6mm pitch = 1.5mm per pulse
10 pole magnet (Option E) 2mm pitch = 0.2mm per pulse 4mm pitch = 0.4mm per pulse 6mm pitch = 0.6mm per pulse
Max. switching capacity 750mA
White Signal power supply (+)
REED OUTPUT
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Actuator with Reed - Relative positioning 3 wires
Connection diagram:
Fig. 5 : 12xRxx-xxxxxxx2/3
I/O specifications:
Stereo Jack plug
Input/Output Specification Comments
Description The actuator can be equipped with a Reed
sensor and a spindle magnet that give a relative positioning feedback signal when the actuator moves. The output signal is a PNP signal.
See connection diagram, fig. 5 above
Brown
12-24VDC (+/-) 12V ± 20%
24V ± 10%
To extend actuator: Connect Brown to positive
To retract actuator: Connect Brown to negative
Black To extend actuator:
Connect Black to negative To retract actuator:
Connect Black to positive
Blue Reed output: same as input voltage -1V
4 pole magnet (Option R) 2mm pitch - 0.5mm per pulse 4mm pitch = 1.0mm per pulse 6mm pitch = 1.5mm per pulse
Max. switching capacity 750mA
BLUE
BROWN
BLACK
REED OUTPUT
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Actuator with IC (no EOS out)
Connection diagram:
Fig. 6 : 12xDxx-xxxxxxx8
BROWN
BLUE
BLACK
12/24V DC
RED
INWARDS
OUTWARDS
M
H-Bridge
Please be aware that if the power supply is not properly connected, you might damage the actuator!
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Actuator with IC (no EOS out)
I/O specifications:
Input/Output Specification Comments
Description Easy to use interface with integrated
power electronics (H-bridge). The actuator can also be equipped with electronic circuit that gives an absolute or relative feedback signal.
The version with “IC option” cannot be operated with PWM (power supply).
See connection diagram, fig. 6, page 17
Brown 12-24VDC
Connect Brown to positive (VDC) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
Note: Do not change the power supply polarity on the brown and blue wires!
Power supply GND (-) is electrically connected to the housing
If the temperature drops below 0°C, all current limits will automatically increase to 11A
Blue 12-24VDC
Connect Blue to negative (GND) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
Red Extends the actuator On/off voltages:
> 67% of V
IN
= ON
< 33% of V
IN
= OFF
Input current: 10mA
Black Retracts the actuator
Green Not to be connected
Yellow Not to be connected
Violet Not to be connected
White Not to be connected
M
H-Bridge
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Actuator with IC and endstop signals
Connection diagram:
Fig. 7 : 12xxxx-xxxxxxx8
BROWN
BLUE
YELLOW GREEN
WHITE
VIOLET
BLACK
12/24V DC
RED
INWARDS
OUTWARDS
FEEDBACK
SIGNAL GND/READY
M
H-Bridge
IN
OUT
Hall
0-10V
PWM
50%50%
Please be aware that if the power supply is not properly connected, you might damage the actuator!
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Actuator with IC and endstop signals
I/O specifications:
Input/Output Specification Comments
Description Easy to use interface with integrated
power electronics (H-bridge). The actuator can also be equipped with electronic circuit that gives an absolute or relative feedback signal.
The version with “IC option” cannot be operated with PWM (power supply).
See connection diagram, fig. 7, page 19
Brown 12-24VDC
Connect Brown to positive (VDC) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
Note: Do not change the power supply polarity on the brown and blue wires!
Power supply GND (-) is electrically connected to the housing
If the temperature drops below 0°C, all current limits will automatically increase to 11A
Blue 12 or 24VDC
Connect Blue to negative (GND) 12V ± 20%
24V ± 10% Under normal conditions:
12V, max. 5A depending on load 24V, max. 2.5A depending on load
Red Extends the actuator On/off voltages:
> 67% of V
IN
= ON
< 33% of V
IN
= OFF
Input current: 10mA
Black Retracts the actuator
Green Endstop signal out Output voltage min. V
IN
- 1V
Source current max. 100mA Endstop signals are NOT potential free
Yellow Endstop signal in
M
H-Bridge
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Actuator with IC and endstop signals
I/O specifications:
Input/Output Specification Comments
Violet Mechanical slide potentiometer
0-10V (Option T) Slide potentiometer, 10 kohm
1 kohm = 0 mm stroke 11 kohm = 100 mm stroke
The maximum effect: 0.1W
Max. 100mm stroke Linearity: ± 20%
Minimum lifetime: 15,000 cycles Average lifetime: 40,000 cycles
Max. current output: 1mA
Analogue feedback 0-10V (Option F)
0.5-4.5V (Option K)
Tolerances +/- 0.2V Max. current output 1mA Ripple max. 200mV Transaction delay 100ms Linear feedback 0.5%
Hall sensor 2 pulses (Option L) 4 pulses (Option N)
Max. current output 12mA Output = input -1V
Single Hall (Option S) Max. current output 12mA
Output = input -1V Min. on time 3ms
None (Option D) Not available with feedback or end-
stop out
White Signal GND Only for mechanical slide
potentiometer and analogue feedback Max. 1mA For correct wiring of power GND and Signal GND see page 22
Ready signal Only for single hall and PWM
Max. 10mA
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Please note that this section only applies for the following feedback options: 0-10V, Hall and PWM.
Correct wiring of Power GND and Signal GND for IC
When using the feedback output, it is important to use the right connection setup. Attention should be paid to the two ground connections. Power GND in the Power connector and Signal GND in the Control connector. When using either 0-10V, Hall or PWM feedback, the Signal GND must be used. For optimal accuracy, the Signal GND is connected to the Power GND as close as possible to the feedback input equipment.
FEEDBACK
SIGNAL GND
50%50%
Hall
0-10V
PWM
4-20mA
Power supply
Feedback
input
Power connector
Control connector
POWER
POWER GND
LA12 IC actuator
WHITE
VIOLET
BROWN
BLUE
50%50%
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Troubleshooting
Chapter 3
Symptom Possible cause Action
Motor runs but spindle does not move
Gearing system or spindle damaged Please contact LINAK
No motor sound or movement of piston rod
The actuator is not properly connected to the power supply
Check the connection to the power supply or the external control unit (if any)
Customer fuse burned Check the fuse
Cable damaged Please contact your local LINAK supplier
For IC only: Wrongly connected
For IC only:
Please make sure that the power supply polarity is properly connected, otherwise you might damage the actuator
Check the wire connection on the internal control unit
Excessive power consumption
Misalignment or overload in the application
Align or reduce the load
Try to run the actuator without load
Actuator cannot lift full load or motor runs too slowly
Misalignment or overload in the application
Align or reduce the load
Try to run the actuator without load
Insufficient power supply Check the power supply
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Troubleshooting
Symptom Possible cause Action
No signal or incorrect feedback output
Cable damaged Please contact your local LINAK supplier
Wrongly connected Check the wiring
Signal is constantly high/low Run the actuator to fully extended and
retracted positions
Feedback output overloaded Reduce the load according to your
chosen feedback type
Actuator runs in smaller steps
Insufficient power supply Check the power supply
Load is higher than specified Reduce the load
Actuator cannot hold the chosen load
Load is higher than specified Reduce the load
For further assistance, please contact your local LINAK supplier.
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Specifications
Motor: Permanent magnet motor 12 or 24V
Housing: High strength-plastic housing
Spindle part: Acme spindle: Trapezoidal spindle with high efficiency
Temperature range: - 20
o
C to +60o C
- 4o F to +140o F Full performance +5o C to +40o C
End play: 2 mm maximum
Weather protection: Rated IPX1, or if chosen as option IP66
Endstop switches: Built-in endstop switches
Piston rod and High-strength plastic as standard back fixture:
Compatibility: The LA12 IC is compatible with SMPS-T160 (For combination possibilities, please see the User Manual for SMPS-T160)
Usage:
• Duty cycle at 750N and 2mm pitch is max. 10% Duty cycle at 300N and 4mm pitch is max. 40% Duty cycle at 200N and 6mm pitch is max. 60%
The duty cycles are valid for operation within an ambient temperature of +5°C to +40°C
• Storage temperature: -40°C to + 105°C
• Noise level: With standard motor: 55-57dB (A) Measuring method DS/EN ISO 3743-1, actuator not loaded
Chapter 4
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Actuator dimensions
TECHLINE
®
LA12:
245
LA12 Stainless steel 255mm
22
31.9
19.6
50
85
6.1+0.2
170.7
36.3
20.5
10.1
+0.1 0
10.1
+0.1 0
16
16.5
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0
5
10
15
20
25
30
35
40
45
0 200 400 600 800
Speed (mm/s)
Thrust (N)
LA12 - 12V Speed v's Thrust
6mm pitch
4mm
p
itch
2mm pitch
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
0 200 400 600 800
Current (Amps)
Thrust (N)
LA12 - 12V Current v's Thrust
6mm pitch
4mm pitch
2mm pitch
The values below are typical values and made with a stable power supply and an ambient temperature of 20˚C.
Speed and current curves - 12V motor
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0
0,5
1
1,5
2
2,5
0 200 400 600 800
Current ( Amps)
Thrust (N)
LA12 - 24V Current v's Thrust
6mm pitch
4mm pitch
2mm pitch
Speed and current curves - 24V motor
The values below are typical values and made with a stable power supply and an ambient temperature of 20˚C.
0
5
10
15
20
25
30
35
40
45
0 200 400 600 800
Speed (mm/s)
Thrust (N)
LA12 - 24V Speed v's Thrust
6mm pitch
4mm pitch
2mm pitch
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Product Capacitor value
LA12 1 μF
Test of conducted and radiated emission (EMC)
All TECHLINE actuators have been tested in accordance with EN55011 class B (2007) (CISPR 11). A 1m cable has been used in the test set-up.
Actuator without H-bridge
1) For normal operation the following is valid:
• Radiated emission requirements are met.
• Conducted emission requirements are met. However, to meet with these requirements a capacitor has been
mounted across the motor wires outside the actuator, and tests have then been made with this capacitor. Capacitor values for some of the TECHLINE actuators can be found in the scheme below.
To comply with EN55011 class B (2007) a capacitor must be added across the motor wires, or the connected control box must have similar/better filtering. The actuator is not delivered with a built in capacitor, because then it would not be possible to PWM the motor for those who would want to do that.
Please view the scheme below for the correct choice of capacitor for the actuator in question.
2) For systems/operations that use PWM-control it is up to the customer to test and meet the requirements.
Actuator with H-bridge
1) For normal operation with soft start/stop the following is valid:
• The actuator has been tested when operating with constant 80%-PWM.
• Radiated emission requirements are met.
• Conducted emission requirements are met.
2) For systems with LINAK PWM regulation (among other things parallel operation and speed regulation) the following is valid:
• Radiated emission requirements are met.
• Conducted emission requirements are met.
3) Speed regulation:
• If the speed is regulated below a nominal speed of 80% (80%-PWM), it is necessary to mount a filter in order to comply with the conducted emission requirements. For systems/operations that are speed regulated, it is up to the customer to test and meet the requirements.
Actuator
Motor +/-
Motor -/+
Customer control
XX µF
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Label for LA12
1. Type.: 121000-20402400
Describes the basic functio­nality of the product
2. Item no.: 120300-0X Sales and ordering code
3. Prod. Date.: YYYY.MM.DD Production date describes when the product has been produced. This date is the reference for warranty claims
4. Max Load.: Push 300N / Pull 300N IPX1 Describes the maximum load that the product can be exposed to in compression and tension. This line also contains a reference to the product’s IP protection degree
5. Power Rate.: 24VDC / Max. 2.5 Amp
Input voltage for the product and maximum current consumption
6. Duty Cycle.: Max 40% The duty cycle defines the maximum period during operation without interruption. After operation, a pause must be observed. It is important that the operator follows the instructions of the duty cycle; otherwise, a possible overload may result in reduced product life/errors
7. W/O #1234567-0001
The LINAK work order followed by a unique sequential identification number
Symbol Norms Approvals
WEEE Directive 2002/96/EC Wheelie bin
Compliance to all relevant EC directives CE
Regulatory Compliance Mark: The Australian safety/EMC regulations
RCM
China Pollution control mark (also indicates recyclability) China RoHS legislation
ISO 7000- 0434A: Caution
Operating instructions
Key to symbols
The following symbols are used on the LA12 label:
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12 x x xx - x xxx xx x x
No positioning
Cable 0 = Black straight 0.75m
1 = Black straight 2.3m Jack
J = Black straight 0.75m Deutsch
K = Black straight 0.75m
With reed
2 = 3 core stereo Jack black straight 2.3m
3 = 3 core black straight 0.75m
4 = 4 core black straight 0.75m
J = 3 or 4 core black straight 0.75m Deutsch
K = 3 or 4 core black straight 0.75m AMP
With potentiometer
0 = 5-core black straight 0.93m
J = 5-core black straight 0.93m Deutsch
K = 5-core black straight 0.93m AMP
With analogue feedback
0 = 5-core black straight 0.93m
J = 5-core black straight 0.93m Deutsch
K = 5-core black straight 0.93m AMP
With IC
J = 8-core black straight 2.3m Deutsch
K = 8-core black straight 2.3m AMP
S = 8-core black straight 1.5m SMPS
X = Special cable
IP version:
0 = IPX1
2 = IP66
Motor: 12 = 12VDC Motor
24 = 24VDC Motor
Stroke
Recommended versions : 040, 070, 100 and 130
Spindle type 1 = 2 mm
2 = 4 mm
3 = 6 mm
Material
00 = Plastic inner tube
02 = Stainless steel inner tube and Stainless steel eye (AISI 303)/ 0321118 w. bushes
03 = Stainless steel inner tube and Stainless steel eye (AISI 304) / 0301244 w. bushes
0X = Special
Memory positioning: Necessary cable type
0 = None 0 or 1
B = Analogue feedback 0 - 10V
0 (5 Core)
C = Analogue feedback 0.5 - 4.5V 0 (5 Core)
E = Reed switch 5 pulses/spindle revolution, 10 pole magnet 4 (4 Core)
M = Reed switch 2 pulses/spindle revolution, 4 pole magnet 4 (4 Core)
P = Potentiometer max. 100 mm stroke 0 (5 Core)
R = Reed switch 2 pulses/spindle revolution, 4 pole magnet 2 or 3 (3 Core)
*IC options for LA12:
T = Potentiometer 0-10 V/max. 100mm stroke 8 for IC (8 Core)
D = None (No EOS out)
8 for IC (8 Core)
F = Analogue feedback 0 - 10V
8 for IC (8 Core)
S = Single hall feedback 8 for IC (8 Core)
K = Analogue feedback 0.5 - 4.5V
8 for IC (8 Core)
L = Hall sensor 2 pulses/spindle revolution - 4 pole magnet 8 for IC (8 Core)
N = Hall sensor 4 pulses/spindle revolution - 8 pole magnet 8 for IC (8 Core)
Back fixture type and position
1=Plastic, Position 01
2=Plastic, Position 02
3
=
Aluminium / 012095 Position 01
4
=
Aluminium / 012095 Position 02
5=Stainless steel (AISI 304) / 012114 Position 01
6=Stainless steel (AISI 304) / 012114 Position 02
X = Special
Actuatortype LA12
XXX = mm min. 019, max. 130 mm in steps of 1 mm
8 = Black straight 2300mm (8-core)
*
IC options: Basic IC LA12 actuator:
�
LA12 ordering example
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Maintenance
• The actuator must be cleaned at regular intervals to remove dust and dirt and inspected for mechanical
damages or wear.
• Inspect attachment points, wires, piston rod, cabinet, and plug, as well as check that the actuator functions
correctly.
• To ensure that the pregreased inner tube remains lubricated, the actuator
must only be washed down when the
piston rod is fully retracted.
• The actuator is a closed unit and therefore requires no internal maintenance.
• In order to maintain a proper performance of the spherical eyes and to increase the resistance against
environmental wear, we strongly recommend that the spherical eyes (ball bearings) mounted on actuators from LINAK are greased with anticorrosive grease or similar.
Repair
Only an authorised LINAK® service centre should repair LINAK actuator systems. Systems to be repaired under warranty must be sent to an authorised LINAK service centre. In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairer, as special tools and parts must be used. If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date.
Main groups of disposal
LINAK’s products may be disposed of, possibly by dividing them into different waste groups for recycling or combustion.
We recommend that our product is disassembled as much as possible at the disposal and that you try to recycle it.
Chapter 5
Product Metal scrap Cable scrap Electronic scrap Plastic recycling or
combustion
LA12 X X X X
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Warranty
There is an 18 months’ warranty on TECHLINE products against manufacturing faults calculated from the production date of the individual products (see label). LINAK’s warranty is only valid in so far as the equipment has been used and maintained correctly and has not been tampered with. Furthermore, the actuator must not be exposed to violent treatment. In the event of this, the warranty will be ineffective/invalid. For further details, please see standard terms of sale and delivery for LINAK A/S.
Note:
Only an authorised LINAK
®
service centre should repair LINAK actuator systems. Systems to be repaired under warranty must be sent to an authorised LINAK service centre. In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairer, as special tools and parts must be used. If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date.
The actuator is
not to be opened by unauthorised personnel. In case the actuator is opened, the warranty will not be
invalid.
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DECLARATION OF CONFORMITY
LINAK A/S
Smedevænget 8
DK - 6430 Nordborg
Hereby declares that
Actuator 12xxxx-xxxxxxxx
complies with the EMC Directive 2014/30/EU according to following harmonized standards:
EN 61000-4-2:2009, EN 61000-4-3:2006+A1+A2, EN 61000-4-4:2012, EN 61000-4-5:2014, EN 61000-4-6:2014, EN 61000-4-8:2010,
EN55016-1-2:2014, EN 55016-2-1:2014, EN 55016-2-3:2010+A1, EN 55025:2008
complies with RoHS2 Directive 2011/65/EU according to the standard: EN 50581:2012
Additional information:
The device does comply with the standards: EN 61000-6-1:2007, Electromagnetic compatibility (EMC) - Part 6-1: Generic standards - Immunity for residential, commercial and light-industrial environments EN 61000-6-3:2007, Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments EN 61000-6-2:2005, Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments EN 61000-6-4:2007, Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments
The device does also comply with the standards: ISO 10605:2008, Road vehicles -- Test methods for electrical disturbances from electrostatic discharge ISO 7637-2:2004, Road vehicles -- Electrical disturbances from conduction and coupling -- Part 2: Electrical transient conduction along supply lines only
Nordborg, 2016-08-15
LINAK A/S
John Kling, B.Sc.E.E. Certification and Regulatory Affairs Authorized to compile the relevant technical documentation
Original declaration
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DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
LINAK A/S
Smedevænget 8
DK - 6430 Nordborg
Herewith declares that LINAK TECHLINE ® products as characterized by the following models and types:
Linear Actuators LA12, LA14, LA22, LA23, LA25, LA30, LA35, LA36, LA37
comply with the following parts of the Machinery Directive 2006/42/EC, ANNEX I, Essential health and safety requirements relating to the design and construction of machinery:
1.5.1 Electricity supply
The relevant technical documentation is compiled in accordance with part B of Annex VII and that this documentation or part hereof will be transmitted by post or electronically to a reasoned request by the national authorities.
This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006/42/EC where appropriate.
Nordborg, 2014-10-20
LINAK A/S John Kling, B.Sc.E.E. Certification and Regulatory Affairs Authorized to compile the relevant technical documentation
Original Declaration
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Copyright
©
LINAK 2017.08 MA-M9-02-610-E LINAK A/S reserve the right to make technical alterations
FACTORIES
• China
LINAK (Shenzhen) Actuator Systems, Ltd. Tel: +86 755 8610 6656 Tel: +86 755 8610 6990 E-mail: [email protected] www.linak.cn
• Denmark - Headquarters
LINAK A/S
Group Headquarters Tel: +45 73 15 15 15 Fax: +45 74 45 80 48 Fax (Sales): +45 73 15 16 13 E-mail: [email protected] www.linak.com
• USA
LINAK U.S. Inc.
North and South American Headquarters User support: +1 800 905 4625 Tel: +1 502 253 5595 Fax: +1 502 253 5596 E-mail: [email protected] www.linak-us.com
SUBSIDIARIES
• Australia
LINAK Australia Pty. Ltd Tel: +61 3 8796 9777 Fax: +61 3 8796 9778 E-mail: [email protected] www.linak.com.au
• Austria
LINAK Repräsentanz Österreich (Wien) Tel: +43 (1) 890 7446 Fax: +43 (1) 890 744615 E-mail: [email protected] www.linak.at
• Belgium
LINAK Actuator-Systems NV/SA (Belgium & Luxembourg) Tel: +32 (0)9 230 01 09 Fax: +32 (0)9 230 88 80 E-mail: [email protected] www.linak.be
• Brazil
LINAK DO BRASIL COMÉRCIO DE ATUADORES LTDA. Tel: +55 (11) 2832 – 7070 Fax: +55 (11) 2832 – 7060 E-mail: [email protected] www.linak.com.br
• Canada
LINAK Canada Inc. Tel: +1 502 253 5595 Fax: +1 416-255-7720 E-mail: [email protected] www.linak-us.com
• Czech Republic
LINAK C&S S.R.O. Tel: +420581741814 Fax: +420581702452 E-mail: [email protected] www.linak.cz
Terms of use
The user is responsible for determining the suitability of LINAK products for specific application. LINAK takes great care in providing accurate and up-to-date information on its products. However, due to continuous development in order to improve its products, LINAK products are subject to frequent modifications and changes without prior notice. Therefore, LINAK cannot guarantee the correct and actual status of said information on its products. While LINAK uses its best efforts to fulfil orders, LINAK cannot, for the same reasons as mentioned above, guarantee the availability of any particular product. Therefore, LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK. All sales are subject to the Standard Terms of Sale and Delivery for LINAK. For a copy hereof, please contact LINAK.
• LINAK International
Group Headquarters Tel: +45 73 15 15 15 Fax: +45 74 45 90 10 Fax (Sales): +45 73 15 16 13 E-mail: [email protected] www.linak.com
• Denmark - Sales
LINAK DANMARK A/S Tel: +45 86 80 36 11 Fax: +45 86 82 90 51 E-mail: [email protected] www.linak.dk
• Finland
LINAK OY Tel: +358 10 841 8700 E-mail: linak@linak.fi www.linak.fi
• France
LINAK FRANCE E.U.R.L Tel: +33 (0) 2 41 36 34 34 Fax: +33 (0) 2 41 36 35 00 E-mail: [email protected] www.linak.fr
• Germany
LINAK GmbH Tel: +49 6043 9655 0 Fax: +49 6043 9655 60 E-mail: [email protected] www.linak.de
• India
LINAK A/S India Liaison Office Tel: +91 120 4531797 Fax: +91 120 4786428 E-mail: [email protected] www.linak.in
• Ireland
LINAK UK Limited (Ireland) Tel: +44 (0)121 544 2211 Fax: +44 (0)121 544 2552 +44 (0)796 855 1606 (UK Mobile) +35 387 634 6554 (Republic Of Ireland Mobile) E-mail: [email protected] www.linak.co.uk
• Italy
LINAK ITALIA S.r.l. Tel: +39 02 48 46 33 66 Fax: +39 02 48 46 82 52 E-mail: [email protected] www.linak.it
• Japan
LINAK K.K. Tel: 81-45-533-0802 Fax: 81-45-533-0803 E-mail: [email protected] www.linak.jp
• Malaysia
LINAK Actuators Sdn. Bhd. Tel: +60 4 210 6500 Fax: +60 4 226 8901 E-mail: [email protected] www.linak.my
• Netherlands
LINAK Actuator-Systems B.V. Tel: +31 76 5 42 44 40 Fax: +31 76 5 42 61 10 E-mail: [email protected] www.linak.nl
• New Zealand
LINAK New Zealand Ltd Tel: +64 9580 2071 Fax: +64 9580 2072 E-mail: [email protected] www.linak.com.au
• Norway
LINAK Norge AS Tel: +47 32 82 90 90 Fax: +47 32 82 90 98 E-mail: [email protected] www.linak.no
• Poland
LINAK Polska Tel: +48 22 295 09 70 E-mail: [email protected] www.linak.pl
• Republic of Korea
LINAK Korea Ltd. Tel: +82-(0)2-6231-1515 Fax: +82-(0)2-6231-1516 E-mail: [email protected] www.linak.kr
• Russian Federation
OOO LINAK Tel: +7 495 280 14 26 Fax: +7 495 687 14 26 E-mail: [email protected] www.linak.ru
• Spain
LINAK Actuadores, S.L.u Tel: +34 93 588 27 77 Fax: +34 93 588 27 85 E-mail: [email protected] www.linak.es
• Sweden
LINAK Scandinavia AB Tel: +46 8 732 20 00 Fax: +46 8 732 20 50 E-mail: [email protected] www.linak.se
• Switzerland
LINAK AG Tel: +41 43 388 31 88 Fax: +41 43 388 31 87 E-mail: [email protected] www.linak.ch
• Taiwan
LINAK (Shenzhen) Actuator systems Ltd. Taiwan Representative office Tel: +886 2 27290068 Fax: +886 2 27290096 Mobile: +886 989292100 E-mail: [email protected] www.linak.com.tw
• Turkey
LINAK Ith. Ihr. San. ve Tic. A.S. Tel: + 90 312 4726338 Fax: + 90 312 4726635 E-mail: [email protected] www.linak.com.tr
• United Kingdom
LINAK UK Limited Tel: +44 (0)121 544 2211 Fax: +44 (0)121 544 2552 E-mail: [email protected] www.linak.co.uk
DISTRIBUTORS
• Argentina
NOVOTEC ARGENTINA SRL Tel: 011-4303-8989/8900 Fax: 011-4032-0184 E-mail: [email protected] www.novotecargentina.com
• Colombia
MEM Ltda Tel: +[57] (1) 334-7666 Fax: +[57] (1) 282-1684 E-mail: [email protected] www.mem.net.co
• India
Mechatronics Control Equipments Tel: +91-44-28558484, 85 E-mail: [email protected] www.mechatronicscontrol.com
• Indonesia
PT. HIMALAYA EVEREST JAYA Tel: +6 221 544 8956, +6 221 544 8965 Fax: +6 221 619 4658, +6 221 619 1925 E-mail: [email protected] www.hej.co.id
• Iran
Bod Inc. Tel: +98 2188998635 - 6 Fax: +98 2188954481 E-mail: [email protected] www.bod.ir
• Russian Federation
OOO FAM Tel: +7 812 3319333 Fax: +7 812 3271454 E-mail: [email protected] www.fam-drive.ru
• Singapore
SERVO DYNAMICS PTE.Ltd. Tel: +65 6844 0288 Fax: +65 6844 0070 E-mail: [email protected] www.servo.com.sg
• South Africa
Industrial Specialised Applications CC Tel: +27 11 312 2292 or +27 11 2077600 (Switch Board) Fax: +27 11 315 6999 E-mail: [email protected] www.isaza.co.za
• United Arab Emirates
Mechatronics Tel: +971 4 267 4311 Fax: +971 4 267 4312 E-mail: [email protected]
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