LINAK systems are high-tech products based on many years of experience in the manufacture and development of actuators, electric
control boxes, controls, batteries, accessories and chargers.
This User Manual does not address the end user. It is intended as a source of information for the equipment or system manufacturer only,
and it will tell you how to install, use and maintain your LINAK electronics. The manufacturer of the end product has the responsibility to
provide a User Manual where relevant safety information from this manual is passed on to the end user.
We are convinced that your LINAK system will give you many years of problem-free operation.
Before our products leave the factory they undergo full function and quality testing. Should you, nevertheless, experience problems with
your systems, you are always welcome to contact your local dealer.
LINAK subsidiaries and some distributors situated all over the world have authorised service centres, which are always ready to help you.
LINAK provides a warranty on all products.
This warranty, however, is subject to correct use in accordance with the specifications, maintenance being done correctly and any repairs
being carried out at a service centre, which is authorised to repair LINAK products.
Changes in installation and use of LINAK systems can affect their operation and durability. The products are only be opened by
authorised personnel.
This User Manual has been written on the basis of the present technical knowledge. LINAK is constantly keeping the information updated
and we therefore reserve the right to carry out technical modifications.
LINAK A/S
Page 5 of 192
Valid for
This User Manual is valid for the following products:
Accessories: CCM, DJB, EBC, MJB, MJB8, SLS, SMPS30, Under Bed Light, Under Bed Light 2, WET Sheet, QLCI2
Batteries: BA18, BA19, BA21
Page 6 of 192
Important information
LINAK® products, within the scope of this manual, are not classified as medical electrical equipment or systems, nor do they fall within the scope of
the EU Medical Device Directive/Regulation or other similar national regulations. The products are components to be built into a piece of medical
electrical equipment by a manufacturer.
To support the assessment and certification task of the complete medical electrical equipment or system worldwide, LINAK provides certification,
on a component level, according to the IEC 60601-1, (Medical electrical equipment – Part 1: General requirements for basic safety and essential
performance) as IEC-certificate and listed as recognised components by NRTL (Nationally Recognized Testing Laboratories).
Description of the various signs used in this manual:
Warning
Failure to comply with these instructions may result in accidents involving serious personal injury.
Recommendation
Failing to follow these instructions can result in product damage.
Please read the following safety information carefully:
It is important for everyone who is to connect, install or use the systems to have the necessary information and access to this User Manual.
Please be aware that LINAK has taken precautions to ensure the safety of the actuator system. The manufacturer/OEM is responsible for the overall
approval of the complete application.
LINAK recommends to use the actuators in push applications rather than pull applications.
LINAK actuators are not to be used for repeated dynamic push-to-pull movements.
For general pull applications or repeated dynamic push-to-pull movements in the application, please contact LINAK A/S if in doubt.
®
actuators and electronics generally fall outside the IEC 60601-1 definition of applied parts and are not marked as such.
LINAK
However, assessing the risk whether actuators and electronics can unintentionally come into contact with the patient, determines that they are
subject to the requirements for applied parts. All the relevant requirements and tests of the standard are carried out as part of the IEC CB-Scheme
assessment.
RF transmitter properties:
Some LINAK products emit RF-power by intention for communication purposes.
Frequency band of transmission: 2400 MHz – 2485 MHz.
Type: BLUETOOTH Low Energy BLE 4.2
Modulation: GFSK
Maximum Effective Radiated Power (ERP): 10 dBm
Output ratings:
Nominal values:
On LINAK control boxes, battery boxes and power supply marking plates, the nominal output voltage at a certain load for a certain product may be
stated.
Depending on product and load, this value may vary significantly due to construction.
The expected output voltage may for instance vary depending on product and load within a range from approximately 20 V DC to approximately 50 V
DC for a product with a nominal output voltage of 24 V DC due to the construction.
When combining LINAK control boxes, battery boxes and power supplies with other LINAK components, compatibility is ensured. When combining
LINAK control boxes, battery boxes or power supplies with third party products, special precautions may be taken. In this case, contact LINAK.
Classification:
The equipment is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.
Page 7 of 192
Warning
Electromagnetic compatibility - general
LINAK® actuator systems bear the CE marking as an attestation of compliance with the EMC Directive 2014/30/EU. The systems are
designed to meet all requirements of applicable standards and have been tested to meet IEC 60601-1-2 requirements.
Emission:
LINAK Actuator Systems are CISPR 11, Group 1, Class B products, comply with IEC 61000-3-2, Class A and IEC 61000-3-3 unless stated
otherwise in the relevant section of this document.
Immunity:
Test levels are according to Professional Healthcare Facility and Home Healthcare Facility Environment.
Electromagnetic phenomena are evaluated on a system level, with the actuator connected to a LINAK control box and accessories.
LINAK always recommends to perform verification tests on the final medical device.
Warning
Electromagnetic compatibility – third party components
Use of accessories, transducers and cables other than those specified by LINAK could result in increased electromagnetic emissions or
decreased electromagnetic immunity of the actuator system and result in improper operation.
Warning
Electromagnetic compatibility – interference with other equipment in general
Use of the actuator system adjacent to or stacked with other equipment should be avoided as this could result in improper operation. If such
use is necessary, the actuator system and the other equipment should be observed to verify that they are operating properly.
If the user notes unusual behavior of the actuator system, in particular if such behaviour is intermittent and associated with the standing
right next to mobile phones, microwaves and radio broadcast masts, this could be an indication of electromagnetic interference.
If such behaviour occurs, try to move the actuator system further away from the interfering equipment.
Warning
Electromagnetic compatibility – interference with other equipment, RF communications
Portable RF communication equipment (including peripherals such as antenna cables and external antennas) should be used at a distance
no closer than 30 cm (12 inches) to any part of the actuator system. This also applies to cables specified by the manufacturer. Otherwise, a
performance degradation of this equipment could result.
Warning
If the actuator or lifting column is used for pull in an application where personal injury can occur, the following is valid:
The medical device manufacturer is responsible for the incorporation of a suitable safety arrangement, which will prevent personal injury
from occurring in case of actuator failure.
Warning
Note that during construction of applications, in which the actuator is to be fitted, there must be no possibility of personal injury, for
example the squeezing of fingers or arms.
Warning
The plastic parts in the system cannot tolerate cutting oil.
Warning
Assure free space for movement of the application in both directions to avoid a blockade.
Warning
The application and actuators are only to be operated by instructed personnel.
Warning
In applications with spline function, the blockage by an obstacle when the application is moving inwards, the removal of the obstacle will
cause the load to drop until the spindle hits the nut.
Warning
Do not turn the outer tube.
Warning
Do not use chemicals.
Warning
Inspect the actuator system regularly for damage and wear.
Warning
Do not expose LINAK actuator system components to high intensity ultraviolet radiation disinfection lamps. This may damage the enclosure,
supporting parts and cables.
Page 8 of 192
Warnings
LINAK® actuators and electronics are not designed for use within the following fields:
• Planes and other aircrafts
• Explosive environments
• Nuclear power generation
Warning
If faults are observed, the products must be replaced.
Warning
A LINAK control box, actuator and accessory component must, in the final application, be placed where it is not exposed to any impact. This
is to prevent damage if a passer-by accidentally hits it with an object or when cleaning the floor with a broom or a mop. On a medical bed
e.g. this might be underneath the mattress support platform. If necessary to mitigate this risk, additional protection might be required.
Warning
Handle batteries carefully. Do not short circuit the battery.
Warning
Avoid continuous battery discharge when the medical device is not in use, as this may cause lead sulphate formation, which, if left in this
state for too long, will irreversibly damage the battery.
Warning
To avoid unintended movement, prevent foreign objects or persons from unintentionally activating a footswitch or a hand control at any
time, for instance during normal use or maintenance.
Warning
LINAK battery packs may emit flammable gases. Do not expose the battery packs to fire or equipment that emits sparks. Moreover, do
not store the battery in a closed environment or incorporate it into a closed structure of an enclosure as this may cause an explosion, fire,
equipment damage, or injury.
Warning
Handle tools carefully and do not wear jewelery when handling batteries. A short-circuit of the battery terminals can cause burn injuries,
damage or trigger explosions.
Warning
Only connect LINAK batteries to compatible chargers.
Warning
LINAK battery packs contain toxic substances. If the internal battery fluid leaks out and gets onto skin or clothing, make sure it is washed off
with clean water. Moreover, if the fluid gets into the eyes, rinse them immediately with clean water and seek medical assistance.
Warning
Do not use or store LINAK battery packs in places where the ambient temperature exceeds 50 °C, such as inside a hot automobile, in direct
sunlight, or in front of a stove or a source of intense heat. Doing so can shorten the battery life, lower its performance level, cause the
battery to leak fluid, explode, cause fire, or be damaged.
Page 9 of 192
Recommendation
The duty cycle printed on the actuator system label must always be respected. If exceeded, there is a risk that the actuator system is
damaged. Unless otherwise specified on the label, the duty cycle is max. 10%, max. 2 min. in use followed by 18 min. not in use.
Recommendation
Important information regarding lithium ion batteries
Li-Ion batteries are moving in the direction of minimising the physical size and at the same time increasing the capacity. This gives a very size-effective
battery but with a high concentration of energy within a small physical size. It also increases the risk of thermal runaway (see note below) due to
internal short circuits.
The general use of Li-ion batteries has increased and the inherent risk of thermal runaway has led to stricter rules within the transport industry,
specifically air transport, with tightened restrictions placed on the quantity to be transported and handled, and on the storage of specific products
moving via air.
The OEMs and end users must recognise that although safe to use, there is still a very small risk of thermal runaway in a Li-Ion cell. The size of that
risk could be as little as 1PPM or even less.
®
currently bases our Li-Ion battery design on industry proven cell types that have a proven history (e.g. electric cars). The use of well-proven
LINAK
cell technology reduces the risk of thermal runaway, but it does not eliminate it. LINAK has completed activities to reduce this risk and the complete
battery package is UL approved.
An external, internationally recognised expert has also reviewed the design to ensure that it is in accordance with the recommendations. Further to
that, LINAK only uses cells from well-recognised manufacturers.
When using Li-Ion batteries, LINAK recommends that the customer carries out a proper risk analysis for their application. The risk analysis must also
focus on non-mounted products that can be in direct contact with flammable materials.
LINAK Li-Ion batteries have no more risk of thermal runaway compared to other Li-Ion cells from well-recognised manufacturers within the market.
Therefore, it is clear that LINAK cannot take responsibility for any failures that occur due to Li-Ion battery inherent failures.
If any of the Li-Ion batteries built into LINAK products is found to be defective under warranty, LINAK will provide a new product to the OEM. LINAK
explicitly disclaims all other remedies. LINAK shall not in any event be liable under any circumstances for any special indirect punitive incidental or
consequential damages or losses arising from any incident related to the inherent risk of thermal runaway in the Li-Ion cell and any use of LINAK
products. Moreover, LINAK explicitly disclaims lost profits, failure to realise expected savings, any claim against our customers by a third party, or any
other commercial or economic losses of any kind, even if LINAK has been advised of the possibility of such damages or losses.
Note: ‘Thermal runaway’ is overheating of a cell and it could lead to a small fire and smoke from the cell.
Transportation
The lithium ion batteries must be packed and transported in accordance with applicable regulations. Always ask your local transportation provider
how to handle the transportation of lithium ion batteries.
Please see the general assembly instructions and the mounting section for detailed information.
Page 10 of 192
Generel assembly instructions
Please read the following safety information carefully. Ensure that all staff who are to connect, mount, or use the actuator system are in possession of
the necessary information and that they have access to these assembly instructions.
Persons who do not have the necessary experience or knowledge of the product/products should not use the product/products. Moreover, persons
with reduced physical or mental abilities must not use the product/products, unless they are under surveillance or they have been thoroughly
instructed in the use of the equipment by a person who is responsible for the safety of these persons. Moreover, children must be under surveillance
to ensure that they do not play with the product.
Warnings
Failure to comply with these instructions may result in accidents involving serious personal injury.
• If there is visible damage on the product it should not be installed.
• If the actuator system makes unusual noise or smells, switch off the mains voltage immediately.
• The products must only be used in an environment that corresponds to their IP protection class.
• The cleaners and disinfectants must not be highly alkaline or acidic (pH value 6-8).
• Irrespectively of the load, the duty cycle stated on the product label must NOT be exceeded.
• The control box must only be connected to the voltage stated on the label.
• Systems not specified for pull must only be used in push applications.
• Fastening screws and bolts must be tightened correctly.
• Specifications on the product label must under no circumstances be exceeded.
• NOT TO BE OPENED BY UNAUTHORISED PERSONS.
• Only use the actuator within specified working limits.
• Be aware that during the design of medical devices, the risk of personal injury (for instance squeezing of fingers or arms) must be minimised.
• If irregularities are observed, the actuator must be replaced.
Failing to follow these instructions may result in actuator system damage:
• Prior to assembly/disassembly, ensure that the following points are observed:
- The actuator system is not in operation.
- The mains current supply is switched off and the plug has been pulled out.
- Actuators are free from loads that could be released during this work.
• Prior to operating the actuator system, check the following:
- Actuator system components are correctly mounted as indicated in the relevant user instructions.
- The equipment can be operated in its entire intended range of movement.
- Ensure that the load-supporting bolts can withstand the wear.
- Ensure that the load-supporting bolts are secured safely.
• During operation:
- Listen for unusual sounds and watch out for uneven movement. Stop the actuator system immediately if anything unusual is observed.
- Do not sideload the actuator.
- Do not step on or kick the actuator.
• When the equipment is not in use:
- Switch off the mains supply or pull out the plug in order to prevent unintentional operation.
• Note:
- When changing the cables on a LINAK actuator system, it is important that this is done carefully in order to protect the plugs and pins.
Please ensure that the plug is in the right location and properly inserted before the cable lid is mounted.
Page 11 of 192
DECLARATION OF INCORPORATION OF PARTLY
COMPLETED MACHINERY
LINAK A/S
Smedevænget 8
DK - 6430 Nordborg
Herewith declares that LINAK DESKLINE® products as characterised by the following models and types:
Linear Actuators LA12, LA14, LA22, LA23, LA25, LA30, LA33, LA35, LA36, LA37
Power Supply SMPS-T160
Accessories CS16, FMB, LSD
comply with the following parts of the Machinery Directive 2006/42/EC, ANNEX I, Essential health and safety requirements relating to the design and construction of machinery:
1.5.1 Electricity supply
The relevant technical documentation is compiled in accordance with part B of Annex VII and that this documentation or part hereof will be transmitted by post or electronically
to a reasoned request by the national authorities.
This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in
conformity with the provisions of the Machinery Directive 2006/42/EC where appropriate.
LINAK HOMELINE
LINAK MEDLINE® & CARELINE
LINAK TECHLINE
®
products as characterised by the following models and types:
®
products as characterised by the following models and types:
®
products as characterised by the following models and types:
Nordborg, 2019-05-27
LINAK A/SJohn Kling, B.Sc.E.E.
Certification and Regulatory Affairs
Authorized to compile the relevant technical documentation
Page 12 of 192
1. System description:
Usage/type of applications:
®
LINAK
actuators, lifting columns and electronics have been developed for use in all places where a linear movement is required.
LINAK products can for example be used for:
• Adjustment of beds
• Patient hoists within the care and hospital sector
• Adjustment of dentist chairs/gynaecological chairs
• Etc.
The principles of a LINAK system are as follows:
LINAK
LINAK hand control
control box
Attention should be paid to the following:
• All detachable connections between components must be locked by the cable locking mechanism - when applicable.
• All cables must be mounted in such a way that they are not trapped or exposed to tension or sharp objects when the application is
moved in different directions.
LINAK actuators or lifting columns
Recommendation
It is recommended to have options like quick release, manual lowering or similar built into the system in case of power loss or system failure
or if movement of the system is critical. After service it is recommended to test the system for correct functionality before it is put back into
operation.
Page 13 of 192
Electrostatic discharge (ESD)
LINAK® considers ESD to be an important issue and years of experience have shown that equipment designed to meet the levels specified in standards
might be insufficient to protect electronic equipment in certain enviroments.
1. Handling and mounting electrostatic discharge sensitive devices (ESDS devices).
• Handling of sensitive components shall only take place in an ESD Protected Area (EPA) under protected and controlled conditions.
• Wrist straps and/or conductive footwear (personal grounding) shall always be used when handling ESDS devices.
• Sensitive devices shall be protected outside the EPA by the use of ESD protective packaging.
2. Responsibility LINAK/customer.
• ESDS devices must under no circumstances, during transport, storage, handling, production or mounting in an application, be exposed to harmfull ESD.
• LINAK can only guarantee the lifetime of ESDS devices if they are handled in the same way from production at LINAK A/S until they are mounted
in the manufacturer’s application. It is therefore important that the ESDS devices are not removed from the ESD protected packaging before they
are physically within the EPA area at the customer premises.
Please refer to EN61340 for further information:
EN61340-5-1, Electrostatics - Protection of electronic devices from electrostatic phenomena - General requirements
EN61340-5-2, Electrostatics - Protection of electronic devices from electrostatic phenomena - User guide
Fundamental actuator construction
Page 14 of 192
General Warranty periods
These are general warranty periods. Some segments may have special warranty agreements depending on application types. Ex. TECHLINE solar
applications. And some customers have Quality agreements with LINAK. These are to be handled accordantly.
®
and CARELINE®:
MEDLINE
LINAK® provides 5 years (60 months) warranty on MEDLINE and CARELINE products used in beds and medical applications.
If MEDLINE® and CARELINE® products are used in other applications, they will be covered by 1½ years (18 months) warranty.
Batteries are covered by a specific product warranty of 12 months.
®
HOMELINE
LINAK® provides 3 years (36 months) warranty on HOMELINE actuator systems used in comfort furniture.
If these products are used in other applications, they will be covered by 1½ years (18 months) warranty.
Batteries are covered by a specific product warranty of 12 months.
DESKLINE
LINAK
still have a 36 months warranty.
If these products are used in other applications, they will be covered by 1½ years (18 months) warranty.
Batteries are covered by a specific product warranty of 12 months.
TECHLINE
LINAK
Batteries are covered by a specific product warranty of 12 months.
General information:
External products that are not manufactured by LINAK A/S:
12 months are added to the warranty period, for instance for transportation and stocking. Relabelling of these products only takes place, if the
production date exceeds one year from the date of dispatch to the customer.
If there is any doubt whether returned products are covered by the warranty, they are covered by the warranty.
Please use the date of the control box or actuator as reference, if possible.
Subsidiaries are allowed to offer additional warranty periods.
:
®
:
®
provides 5 years (60 months) warranty on all DESKLINE® products produced after 01.05.2015. Products produced before 01.05.2015 will
®
:
®
provides 1½ years (18 months) warranty on TECHLINE products.
Page 15 of 192
IP Protection degree
The products can be cleaned as described in the following according to their IP protection stated on the product label.
The IP code specifies the protection degree provided by the enclosures. For most products, only the protection against ingress of water (second
characteristic numeral) is specified, ingress of solid foreign objects or dust (first characteristic numeral) is not specified and therefore replaced by the
letter X in the code.
IP protectionCleaning instructions
IPX0Clean with a damp cloth
IPX1Clean with a damp cloth
IPX2Clean with a damp cloth
IPX3Clean with a damp cloth
IPX4Clean with a damp cloth
IPX5Wash with a brush and water, but not water under pressure
IPX6Wash with a brush and water. The water can be under pressure, but the system must not be cleaned
directly with a high pressure cleaner. Max. 20
IPX6 Washable according to IEC 60601-2-52 Clean by the use of wash tunnels according to IEC 60601-2-52
IPX6 Washable DURA
TM
Clean by the use of wash tunnels according to IEC 60601-2-52, extended washing cycle test
To avoid degreasing of the piston rod, the actuator should be retracted to minimum stroke and without load before washing.
Warning
The systems must not be sprayed directly with a high pressure cleaner.
Warning
Interconnecting cables must remain plugged in during cleaning to prevent water ingress.
Warning
Cleaning with a steam cleaner is not permitted.
o
C
IPX6 Washable
The LINAK understanding of the word ‘washable’ is that the products conform to the following and none other:
Reference: The standard IEC 60601-2-52, cl. 201.11.6.6.101.
The demands for the washing process are described in the German ‘Maschinelle Dekontamination’ from the organisation
AK-BWA.
Water: Hardness degree is no more than 5° dH and no demineralised water.
Detergents: LINAK recommends the following products:
• Sekumatic FDR or FRE from Ecolab
• Neodisher Dekonta from Dr. Weigert
• Thermosept NDR from Schülke or similar with a pH-value of 5 - 8 and in a concentration of 0.5 %
Rinsing aids: LINAK recommends the following products:
• Sekumatic FKN from Ecolab
• Neodisher BP or TN from Dr. Weigert
• Thermosept BSK from Schülke or similar with a pH-value of 5 - 8 and in a concentration of 0.2 %.
Demands to chemicals:
• They must not contain caustic solutions
• They must not change the surface structure or adhesive properties of the plastic
• Must not deteriorate grease
Page 16 of 192
Maintenance
Valid for all LINAK products
• LINAK® products must be cleaned at regular intervals
• Inspect for malfunction, mechanical damage, wear and cracks. Worn-out parts must be replaced
• Inspection/maintenance intervals may be defined by the medical device manufacturer
• LINAK products are closed units and require no internal maintenance
• Only type IPX6, IPX6 Washable and IPX6 Washable DURA
• LINAK products must be IPX6 Washable and IPX6 Washable DURA
• O-rings: When individual parts are replaced in a LINAK IPX6, IPX6 Washable or IPX6 Washable DURA
TM
are waterproof
TM
when cleaning in wash tunnels
TM
system, the O-rings must be
replaced at the same time on all parts
On control boxes with a replaceable mains fuse, the O-ring in the fuse cover must be replaced every time the cover has been removed
The O-rings must be greased in water-free Vaseline when replacing them. Make sure that the counterpart - the socket - is clean and undamaged
Valid for all LINAK actuators and lifting columns
• Actuators/lifting columns must be inspected at attachment points, wires, piston rod, enclosure, and plugs, and it must be checked that the
actuators/lifting columns function correctly
• To ensure that the pregreased inner tube remain lubricated, the actuator must only be washed when the piston rod is fully retracted
Valid for all LINAK control boxes and hand controls
• Electronics must be inspected at attachment points, wires, enclosure, and plugs
• Inspect the connections, cables, enclosure, and plugs, and check for correct functioning
• The control box is sealed and maintenance-free
Environmental conditions
Operating, storage and transport
Operating
Temperature
Relative humidity
Atmospheric pressure
Storage
Temperature
Relative humidity
Atmospheric pressure
Transport
Temperature
Relative humidity
Atmospheric pressure
If the actuator is assembled in the application and is exposed to push or pull during transportation, the actuator can be damaged.
Do not drop an actuator or otherwise damage the housing during disassembly or transportation.
We do not recommend to use an actuator which has been damaged.
5 °C to 40 °C
20% to 90% at 30 °C – not condensing
700 to 1060 hPa (Rated to be operated at an altitude ≤ 3000 m)
-10 °C to +50 °C
20% to 90% at 30 °C – not condensing
700 to 1060 hPa (Rated to be stored at an altitude ≤ 3000 m)
-10 °C to +50 °C
20% to 90% at 30 °C – not condensing
700 to 1060 hPa (Rated to be transported at an altitude ≤ 3000 m)
Valid if nothing otherwise is stated under the specific products in a later section.
Page 17 of 192
Insulation class
LINAK® control boxes are available in insulation class 1 and insulation class 2.
Key to symbols
The following symbols are used on the LINAK product labels:
IEC 60417-5172:
Class II equipment
Product with a thermofuse
IEC 60417-5957:
For indoor use only
IEC 60417-5222:
Safety isolating transformer, general
IEC 60417-5840:
Patient part of type B
IEC 60417-5019:
Protective earth; protective ground
IEC 60417-5002:
Positioning of cell
ISO 7000-0434A:
Caution, consult accompanying document
ISO 7000-1641
Operating instructions
Electronics scrap
Recycle
Recognised
Component mark for Canada and the United States
PSE mark
Compliance to all relevant EC directives
China
Pollution control mark (also indicates recyclability)
Regulatory compliance mark:
The Australian Safety/EMC Regulations
Alternating current
Direct current
Reduced ETL recognised component mark for
Canada and the United States.
XXXXXX
X: The mark is always accompanied by a control
number of 6 or 7 figures.
For complete description, see ETL marking on
next page.
Electronics scrap
Page 18 of 192
ETL marking
Due to space limitations, the complete ETL marking demands are not represented on the marking plates.
The full ETL recognised component markings are shown here:
C/N 120690
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 9901916
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008003
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008004
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008005
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008623
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008838
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4008671
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
C/N 4009507
Conforms to ANSI/AAMI Std. ES60601-1
Cert. to CSA Std. C22.2 No. 60601-1
Mounting
Actuator:
Do not use any other screws for the mounting brackets than those recommended by LINAK®. If longer screws are used, they will come into contact
with the inner parts of the actuator. This will result in an irregular operation or even damage the actuator.
During mounting, the actuator must always be:
• Fixed to protect it against torque and bending. See Figure 2 on the next page.
• Fixed so that it is restrained, but free to move on its mountings. See Figure 3 on the next page.
• Fixed in brackets, which can take up the torque reaction. See Figure 3 on the next page.
• Mounted at right angles so that the right angle requirement is observed. See Figure 4 on the next page.
• Mounted with correct bolt dimension.
• Mounted with bolts and nuts made of high quality steel grade (for example 10.8). No thread on bolts inside the back fixture or the piston rod eye.
• Bolts and nuts must be protected from being able to fall out.
• Inspect the actuator for damage before mounting. A damaged actuator must not be mounted. Check for instance for damaged packaging.
• Do not use a too high tourque when mounting the bolts for the back fixture or the piston rod eye
Control boxes:
• The mounting screws on the control box must be tightened with a maximum torque of 1 Nm
• The mounting surface to which the control box is attached should have a surface evenness better than ± 0.5 mm.
• Systems must not be installed/deinstalled while in operation.
• Control boxes with a wet alarm must be mounted as shown on figure 5 on the next page.
• Nuts and bolts must be made of steel.
• Nuts and bolts must be tightened securely.
• For control boxes with earth connection (Class 1), the nut must be tightened with a torque of 1 - 1.2 Nm.
Cables:
It is important to remove the transport plastic bag before using the cable.
Accessories:
The mounting screws on accessories must be tightened with a maximum torque of 1 Nm
• The mounting surface to which the accessory is attached should have a surface evenness of more than ± 0.5 mm
• Systems must not be installed/deinstalled while in operation
• Nuts and bolts must be made of steel
• Nuts and bolts must be tightened securely
Controls:
The mounting screws on the controls must be tightened with a maximum torque of 1 Nm
• The mounting surface to which the accessory is attached should have a surface evenness of more than ± 0.5 mm
• Systems must not be installed/deinstalled while in operation
• Nuts and bolts must be made of steel
• Nuts and bolts must be tightened securely
For further instructions regarding mounting, see the data sheet for the individual product or in chapter 5, 6 or 8
in this manual.
Page 19 of 192
Drawings
Figure 1
Ventilation of external batteries, BA18
Check at regular intervals that the ventilation
stub is undamaged and intact.
Ventilation stub
The construction of the ventilation stub permits battery gasses to get
out, but it does not permit penetration of water.
Figure 3
Figure 6
1) LA22
Figure 2
Figure 4
3) LA30 and 30S
Page 20 of 192
Drawings
Figure 6
4) LA12
5) LA30, LA30S, LA32 and LA34 with potentiometer
Colour codes:
S Black
BR Brown
R Red
O Orange
GU Yellow
G Grey
BL Blue
V Purple
GR Green
HV White
6) LA30, LA30S and LA32 with optical encoder
Page 21 of 192
Drawings
Figure 6
7A-B) LA28/28S/32 with CS28/28S/32 - PC-board version A and B
Version A
LINAK hand control HB is connected
with a telephone plug
7C) LA28/28S/32 with CS28/28S/32 - PC-board version C
Version C
Version B
LINAK hand control HB is connected
with a DIN plug
8) LA28, LA28S, LA32 with reed-switch and LA34 with pulse system
Page 22 of 192
B L A C K
Drawings
Figure 6
9) LSD
10) LA31, LA34 with electronic pulse coder (reed-switch)11) LA31 TECHLINE
12) LA12 PLC
+ 2 4 V
B R O W N
-
O P E N C O L L E C T O R P N P
O R S W I T C H . / N O R M A L L Y O P E N
P L C O U T P U T
R E D
O R A N G E
I N W A R D S
1 K
1 K
1 0 K
3 K 3
1 0 K
3 K 3
1 0 K
1 0 K
O U T W A R D S
3 K 3
Reed Switch
BlackRed
P L C I N P U T
I N E N D S W .
G R E E N
1 K1 K
1 K
3 K 3
O U T E N D S W .
Y E L L O W
R E A D Y
B L U E
1 K
3 K 33 K 3
Motor
Blue +
Brown - = Runs outwards
Blue -
Brown + = Runs inwards
P O T E N T I O M E T E R
P U L S E /
V I O L E T
+ 1 0 V
1 0 K
+
-
Page 23 of 192
Drawings
Figure 6
13) Pin-connection for Mini-fit plug (valid for 13 and 14)
LA27 Mini-fit plug cable (Analog encoded without Hall)
without Feedback
EOS Switch
Switch com. (GND)
Vbus
M+ (Motor/Power)
EOS out
EOD in
M- (Motor/Power)
LA27 Mini-fit plug cable
with Feedback
Hall
Hall com. (GND)
Vbus
M+ (Motor/Power)
EOS (analog)
Hall
M- (Motor/Power)
Reed
Reed com. (GND)
Vbus
M+ (Motor/Power)
NC
Reed
M- (Motor/Power)
Article numbers = 27xxxxxxxxxxxxB
Article numbers = 27xxxxxxxxxxxxA
Page 24 of 192
Drawings
Figure 7
Figure 9
Figure 8
Figure 10
o
75
Page 25 of 192
Connecting the system
Do not connect the mains cable until all actuators and hand controls have been connected to the control box.
Start by connecting the hand control to the control box. The connection in the control box is marked with “HB”.
Connect the different actuators to the different channels on the control box. Each channel is marked with a number (e.g. “1”, “2”, “3”…….).
Check that all plugs are well connected and firmly pushed into the connector. Due to the fact that LINAK
degree, a firm force can be required.
Connect the mains cable.
The actuators can now be operated by pressing a button on the hand control button.
®
control boxes are designed for a high IP
LINAK hand control
LINAK
control box
LINAK actuator or lifting column
Any non-detachable power supply cord with mains plug is considered to be the disconnecting device.
Charging is only allowed in dry environment, and the appliance inlet must be thoroughly dried before connecting to mains.
a) Actuators with plugs may only be connected to LINAK control boxes
b) Actuators without plugs are connected as shown in Figures 6.1 - 6.12.
Page 26 of 192
Batteries
Lithium ion batteries
Warnings
• When using BAJL and JUMBO control boxes, loss of power might happen due to the battery deep discharge protection. This will only happen in
case of continuous battery use despite warnings. In this event, there may be no warning, and the application may not be able to move when
expected.
• In his risk analysis, the customer must take into consideration how to assure alternative means to make movement, for instance quick release or
manual lowering.
• The combination of CBJ1 or CBJ2 with BAJL might not be able to complete a full cycle after low battery warning.
• Do not open the battery housing as damaging the cell or circuitry may develop excessive heat.
• If product caution is not clearly visible at low light intensity, read the product label instructions symbol. A warning must be included in the
application manufacturer manual for the medical device.
• The application manufacturer must test the application and ensure that intentional and unintended operations do not exceed the battery
specification limits.
• Defective or damaged Li-Ion batteries are not allowed for transportation.
• For safety reasons, please adhere to the indicated charging and operation temperature.
• In case the battery is too hot, disconnect it, evacuate the room, and wait for 2 hours before taking further steps.
• Mounting instructions must be followed in order to avoid exposing batteries to water.
• Recharging of battery must take place every 6 months.
• Disposal of the battery takes place in accordance with local regulations.
Recommendations:
• Do not exceed the storage temperature as it will shorten the product life and performance.
• Allow the battery to settle to room temperature before use.
• Lithium ion batteries are not intended for use in outdoor applications and indoor pool environments.
• If the battery is completely discharged, then recharge the battery before storage.
• Always use correct LINAK
®
charger.
DO NOT:
• Heat or burn the batteries.
• Short circuit the batteries.
• Expose the batteries to high impact/excessive force.
• Crush or puncture the batteries.
• Use batteries with signs of damage or corrosion.
• Charge or store the batteries near combustible material.
• Expose the batteries to water or other liquids.
• Overcharge or fully discharge the batteries.
For detailed information on specific use of batteries, please see the product information in chapter 5.
Safety feature
Lithium ion batteries contain several mechanisms to protect themselves from being damaged due to excessive use.
In case of overheating, the device will activate a thermal protection. No power output will be available until the temperature is again within normal
operating range.
Overheating may occur by extensive use at high temperatures or when exceeding the duty cycle. (see product label)
Page 27 of 192
Lead acid batteries
Maintenance of batteries
Prior to first use of LINAK
®
batteries, please make sure that they are charged at least 24 hours and if possible even longer for proper functioning and
prolonging the battery lifetime.
Warnings
• Please observe the following maintenance, replacement, and disposal requirements to ensure a safe and reliable operation.
• The batteries are to be replaced after 4 years at the latest. Perhaps earlier, depending on the pattern of use. Frequent and high-powered discharges
reduce the battery life. For an optimum lifetime, the product must be connected to the mains voltage as often as possible. It is recommended that the
batteries are to be charged for at least every 6 months - otherwise the batteries will have reduced capacity due to self-discharge. It is recommended to
test the battery function at least once every year.
Replacement of batteries
The batteries must only be replaced by the same type of batteries or mechanical and electrical equivalent types. The batteries must be new or
maintained by means of charging at least every 6 months. The batteries, which make a set, must be supplied with identical production codes.
Production code mismatch may lead to a severely reduced lifetime expectancy.
Before mounting, ensure that the battery set is correctly connected, compare with the drawing in the battery room and check that no connectors are
loose.
Warnings
• The battery compartment is hermetically separated from the electronics compartment. When replacing the batteries this separation must not be
damaged or modified as this may allow penetration of battery gas into the electronics compartment with risk of explosion.
• When replacing batteries in waterproof products (IPX5 and IPX6), precautions must be taken that the sealing material (silicone ring or joint filler)
is not damaged and that it is correctly placed in the groove. Hereafter, the screws in the cover are to be fastened with approx. 1 Nm. If the seal is
damaged, it must be replaced by a new silicone string (LINAK article no. 0008004 for a roll of 100 meters).
Disposal
Lead acid batteries, can be returned to LINAK or disposed of in the same way as car batteries.
Warnings
• The battery compartment is supplied with ventilation that ensures correct and necessary airing of the battery compartment. This airing must not be
blocked or covered as a positive pressure may occur with risk of explosion.
• If the product has been exposed to mechanical overload (lost on the floor, collision/squeezing in the application or a powerful stroke), the product
must be sent to an authorised workshop for control of the hermetic separation between the battery and electronics compartment.
Page 28 of 192
2. Information on start-up, deinstallation and operation
Before installation, deinstallation, or troubleshooting:
• Stop the actuator/lifting column.
• Switch off the power supply or pull out the mains plug and pull out the plug to the actuator/lifting column.
• Relieve the actuator/lifting column of any loads, which may be released during the work.
Before start-up:
• Make sure that the system has been installed as instructed in this User Manual.
• The individual parts (actuator/lifting column/hand controls etc.) must be connected before the control box is connected to the mains.
• Make sure that the mains voltage to be connected to the product or the system is the one stated on the label.
• The equipment can be moved freely over the whole working area of the actuator/lifting column.
• Check correct function after mounting.
• The actuator/lifting column must not be loaded in excess of the values indicated in the specifications on the product label.
• The duty cycle noted on the product label must always be observed. Otherwise there is a risk of product damage.
Exceeding the duty cycle will result in a dramatic reduction of the system lifetime.
Unless specified otherwise on the product label, the duty cycle is max. 10%, max. 2 minutes in use followed by 18 minutes not in use.
• The actuator/lifting column system may only be used in an environment corresponding to the IP rating of the system.
LINAK products are marked with the actual IP rating on the label.
• If any individual parts are suspected to be damaged, do not install the parts, but return them for inspection/service.
During operation:
• Check for unusual sounds and irregular movement. Stop the actuator/lifting column immediately if anything unusual is observed.
• If the control box makes unusual noises or smells, switch off the mains voltage immediately and the external battery, if any.
• Take care that the cables are not damaged.
• Unplug the mains cable on mobile equipment before it is moved.
Page 29 of 192
Troubleshooting Actuators/Lifting columns
Symptom Possible cause Action
No motor sound or movement of piston rod
Excessive electricity consumption- Send actuator for repair
Motor runs but spindle does not move- Gear wheel or spindle damaged- Send actuator for repair
Actuator cannot lift full load
Motor sound but no movement of piston rod- Send actuator for repair
No signal from Reed or Hall switch- Send actuator for repair
Motor runs and quick release does not
function or is noisy
Piston rod will only move inwards and not
outwards
Motor runs too slowly or does not give
full force
- The actuator is not connnected to the control box
- Blown fuse in the control box
- Cable damaged
- Clutch is worn
- Motor is damaged
- Declutching arm turns less than approx. 75 °C- Adjust cable
- Safety nut has operated- Send actuator for repair
- Insufficient power supply
- Voltage drop in cable
- Connect the actuator to the control box
- Fuse must be changed
- Send actuator for repair
- Send actuator for repair
- Increase power supply
- Thicker cable necessary
Troubleshooting Electronics
SymptomPossible causeAction
- Not connected to mains- Connect to mains
- The fuse has blown
Power indicator does not light up
- Defective power cable
- Control box defective- Send control box for repair
Power indicator lights up, but actuator
does not run
Control box relays are clicking- Actuator defective
Power indicator lights up, but actuator
does not run
No relay noise is heard from control box
Not valid for CB20/CB6S OBF/CB16 OBF
Control box completely dead on battery
and no relay clicking
Actuator does not run on battery, but
relay clicking can be heard
Control box okay apart from one direction
on one channel
- Actuator plug not pushed
into control box properly
- Control box defective- Send control box for repair
- Hand control defective- Send hand control for repair
- Battery completely flat- Charge battery
- Battery defective- Replace battery
- Actuator plug not properly
pushed into control box
- Actuator defective
- Control box defective
- Hand control defective
- Control box defective
Page 30 of 192
- Replace fuse, if the system is prepared for external
fuse replacement, or send the system for repair
- On control boxes with exchangeable power cable,
change the cable.
- On control boxes with fixed cable, send it for
repair
- Push actuator plug properly into control box
- Replace actuator
- Defective control box
- Replace the control box
- Push actuator plug properly into control box
- Replace actuator
- Replace control box
- Send hand control for repair
- Send control box for repair
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